CN103337150A - Long-distance intelligent monitoring system of grinding machines - Google Patents
Long-distance intelligent monitoring system of grinding machines Download PDFInfo
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- CN103337150A CN103337150A CN2013102416661A CN201310241666A CN103337150A CN 103337150 A CN103337150 A CN 103337150A CN 2013102416661 A CN2013102416661 A CN 2013102416661A CN 201310241666 A CN201310241666 A CN 201310241666A CN 103337150 A CN103337150 A CN 103337150A
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Abstract
The invention discloses a long-distance intelligent monitoring system of grinding machines. The long-distance intelligent monitoring system comprises wireless network adapters which are established based on a GPRS (General Packet Radio Service) wireless network and is matched with each grinding machine, and a client user which is established based on an Internet cloud server, wherein each wireless network adapter is connected with a communication opening of a programmable logic controller (PLC) of the corresponding grinding machine; a PC (Personal Computer) machine, a tablet personal computer or a cell phone of the client user is connected with the Internet; the PC machine, the tablet personal computer or the cell phone is provided with long-distance intelligent management system software of the grinding machines; each wireless network adapter is used for collecting operation data of the corresponding grinding machine and the data are transferred to the cloud server through a GPRS wireless channel; the client user which is authorized with a user name and a password accesses each grinding machine online through the cloud server; operation states and alarming information of the grinding machines are monitored and historical data of the grinding machines is checked. According to the long-distance intelligent monitoring system disclosed by the invention, the automatic management and the intensive monitoring on the grinding machines are realized, faults are prevented from happening and the production efficiency is improved.
Description
(1) technical field:
The present invention relates to the control technology based on the internet, be specially a kind of flour mill remotely intelligently monitoring system, this system is by the real-time collecting device data of configuration software, remote monitoring machine running status and warning message.
(2) background technology:
At present, in the flour mill application, there is following problem now:
1, the most of employing of equipment inspection manually carried out, often inspection is not in place, can't find potential faults, and system can not get 24 hours monitoring, in the equipment use, because of improper use or effectively do not maintained, the timely potential faults that exists of discovering device is when minor issue appears in flour mill, fail in time to handle, cause flour mill major break down to occur, the result expends lot of manpower and material resources, and flour mill is reduced serviceable life greatly.
2, because the flour mill kind is many, strongly professional, and some userbase is smaller, does not have perfect management system and maintenance technician, when glitch appears in equipment, must rely on the on-the-spot service of equipment manufacturing, increase a large amount of travel expenses and labour cost.
3, the user management personnel also press for by landing in the strange land owing to reason such as going on business, and the parameters such as output of understanding equipment running status and checking equipment instruct the field staff to do necessary maintenance.
4, after flour mill dispatches from the factory, can't follow the tracks of its quality condition, manufacturing enterprise does not obtain effective information feedback.
5, most of flour mills operate in non-optimum condition, and energy-saving and emission-reduction have a high potential.
(3) summary of the invention:
In order to solve since user's improper use and failing in time check that maintenance, equipment can not get in time overhauling and cause flour mill the problem of major break down or permanent damage to occur, the present invention proposes a kind of flour mill remotely intelligently monitoring system.
The flour mill remotely intelligently monitoring system that can address the above problem, comprise based on the GPRS Wi-Fi and set up and be matched with the wireless network adapter (a kind of wireless data transmission device) of all kinds of flour mills and the client user who sets up based on the Cloud Server of internet, described each wireless network adapter connects with the communication port of the Programmable Logic Controller PLC of corresponding flour mill, described client user's PC, panel computer or mobile phone connect the internet, and described PC, panel computer or mobile phone are equipped with flour mill Remote Intelligent Management System for Storage software.
Principle of work of the present invention:
Each wireless network adapter is gathered the service data of flour mill, and be transferred to Cloud Server by the GPRS Wi-Fi and preserve, mandate has the client user of username and password by each flour mill of Cloud Server online access, carry out the real time data exchange, the running status of remote monitoring flour mill and warning message, the historical data of inquiry flour mill, the equipment failure hidden danger of understanding and treatment facility existence in time makes equipment be in optimal operational condition.
The service data of described flour mill comprises blast and the air quantity of operational factor and the system of main frame, blower fan, grader.
Beneficial effect of the present invention:
1, flour mill remotely intelligently monitoring of the present invention system has realized the automatic management to flour mill, and Centralized Monitoring has improved production efficiency.
2, the present invention can monitor in real time to flour mill, and trouble saving takes place.
3, by the technology of the present invention, the commissioning staff of manufacturer can be by remote monitoring main frame, blower fan, grader parameter and system's blast, air quantity, and the remote guide operating personnel adjust each motor operating parameter, make the flour mill energy consumption minimum, output is the highest, and energy-saving and emission-reduction are in the safe operation state.
4, by the technology of the present invention, device fabrication producer can access the operation history data of equipment, and the reason that breaks down of judgment device is accurately upgraded to equipment and improved the foundation that designs as device fabrication producer.
(4) description of drawings:
Fig. 1 is the principle of work synoptic diagram of one embodiment of the present invention.
Figure number sign: 1, GPRS Wi-Fi; 2, wireless network adapter; 3, Cloud Server; 4, flour mill; 5, PC; 6, panel computer; 7, mobile phone.
(5) embodiment:
Below in conjunction with accompanying drawing technical scheme of the present invention is described further.
Flour mill remotely intelligently monitoring of the present invention system mainly is made of GPRS Wi-Fi 1, Cloud Server 3, Programmable Logic Controller PLC, wireless network adapter 2 and client user's PC 5, panel computer 6, mobile phone 7.Described Programmable Logic Controller PLC(prior art) for having the control device of all kinds of flour mills 4 now, described PC 5, panel computer 6, mobile phone 7 be equipped with flour mill Remote Intelligent Management System for Storage software (according to the concrete operational factor of flour mill 4 needs monitoring, project, in real time and history run curve and each management information develop), as shown in Figure 1.
Described wireless network adapter 2(data acquisition and dispensing device) to set up based on GPRS Wi-Fi 1, each wireless network adapter 2 is connected corresponding to every Programmable Logic Controller PLC and with its 485 communication port; Described Cloud Server 3 is for providing the service platform of integrated service ability towards the Internet user, possess calculating, storage and network three big key elements, described PC 5 connects Cloud Server 3 by cable network, and described panel computer 6 is connected Cloud Server 3 with mobile phone 7 by wireless network, as shown in Figure 1.
Operational process of the present invention.
1, needs all kinds of flour mills 4 operations of monitoring, wireless network adapter 2 carries out exchanges data in real time by 485 communication protocols and Programmable Logic Controller PLC, and the service data of flour mill 4 (as blast and the air quantity of operational factor and the system of main frame, blower fan, grader) is gathered and emission by the corresponding wireless network adapter that arranges 2.
2, operational factor is transferred to Cloud Server 3 preservations through GPRS Wi-Fi 1.
3, authorize PC 5, panel computer 6, mobile phone 7 that username and password is arranged to pass through all kinds of flour mills 4 of Cloud Server 3 online access, running status and the warning message of monitoring flour mill 4, the historical data of inquiry flour mill, the equipment failure hidden danger of understanding and treatment facility existence in time makes equipment be in optimal operational condition.
Characteristics of the present invention:
1, adopting GPRS Wi-Fi 1(is a kind of new bearer service that comes out in existing gsm system development, and purpose is the data service that the grouping situation is provided for global system for mobile communications GSM user) broad covered area, transmission is stable, real-time online.
2, real-time and historical data is inquired about at any time, and the equipment of grasping at any time is dynamic.
3, warning and accident forecast combine the automaticity height automatically.
4, with the production archives of all kinds of flour mills 4 with sell archives interface, unified management.
5, install simply, use cost is low.
6, security of system and reliability height.
Claims (2)
1. flour mill remotely intelligently monitoring system, it is characterized in that: comprise based on GPRS wireless group road (1) and set up and be matched with the wireless network adapter (2) of all kinds of flour mills and the client user who sets up based on internet Cloud Server (3), described each wireless network adapter (2) connects with the communication port of the Programmable Logic Controller PLC of corresponding flour mill (4), described client user's PC (5), panel computer (6) or mobile phone (7) connect internet, described PC (5), panel computer (6) or mobile phone (7) are equipped with flour mill Remote Intelligent Management System for Storage software; Each wireless network adapter (2) is gathered the service data of flour mill (4), and be transferred to Cloud Server (3) by GPRS Wi-Fi (1) and preserve, mandate has the client user of username and password by Cloud Server (3) each flour mill of online access (4), running status and the warning message of monitoring flour mill (4), the historical data of inquiry flour mill.
2. flour mill remotely intelligently monitoring according to claim 1 system, it is characterized in that: the service data of described flour mill (4) comprises blast and the air quantity of operational factor and the system of main frame, blower fan, grader.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2013102416661A CN103337150A (en) | 2013-06-19 | 2013-06-19 | Long-distance intelligent monitoring system of grinding machines |
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| CN2013102416661A CN103337150A (en) | 2013-06-19 | 2013-06-19 | Long-distance intelligent monitoring system of grinding machines |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104058331A (en) * | 2014-06-23 | 2014-09-24 | 周国文 | Suspender-workpiece positioning mechanism and back and forth block cover-type workpiece suspender |
| CN104132463A (en) * | 2014-07-24 | 2014-11-05 | 珠海格力电器股份有限公司 | Method, device and system for detecting faults of air energy water heater and air energy water heater |
| CN105425709A (en) * | 2015-12-18 | 2016-03-23 | 杨斌 | Remote monitoring and management system of ball mills based on wireless access into Internet and equipment of same |
| CN105804981A (en) * | 2016-05-04 | 2016-07-27 | 浙江尔格科技股份有限公司 | Remote fault monitoring and pre-warning system and method for motor train unit traction transformer oil pumps |
| CN105867312A (en) * | 2016-04-12 | 2016-08-17 | 燕山大学 | Intelligent remote cloud measurement and control system for strip shape |
| CN105964388A (en) * | 2016-06-16 | 2016-09-28 | 北京考利特电器设备有限责任公司 | Remote coal mill monitoring system and method |
| CN107003661A (en) * | 2014-10-31 | 2017-08-01 | 电子云工业4.0科技公司 | The client terminal device of data acquisition and pretreatment is carried out to the related mass data of the process from least one computer numerical control machine or industrial robot |
| CN108255124A (en) * | 2016-12-28 | 2018-07-06 | 欧姆龙株式会社 | The methods, devices and systems transmitted to PLC into line program and parameter |
| US10928802B2 (en) | 2014-10-31 | 2021-02-23 | Big Data In Manufacturing Gmbh | Method for optimizing the productivity of a machining process of a CNC machine |
| US10990078B2 (en) | 2014-10-31 | 2021-04-27 | Big Data In Manufacturing Gmbh | Computer-implemented method for part analytics of a workpiece machined by at least one CNC machine |
| CN113311781A (en) * | 2021-06-04 | 2021-08-27 | 湖北沙市水处理设备制造厂 | Method for realizing remote monitoring of equipment based on cloud system |
| RU2757420C1 (en) * | 2018-05-25 | 2021-10-15 | Бюлер Аг | Grain mill and a rolling machine with several grinding passes for optimized grinding of material being ground, as well as appropriate method |
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| CN102231068A (en) * | 2011-03-23 | 2011-11-02 | 烟台龙彩新材料有限公司 | System and method for controlling three-dimensional line powder production |
| CN202494913U (en) * | 2012-03-15 | 2012-10-17 | 天华化工机械及自动化研究设计院 | Remote monitoring, pre-warning and fault diagnosis system for electrochemical equipment based on internet of things |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104058331A (en) * | 2014-06-23 | 2014-09-24 | 周国文 | Suspender-workpiece positioning mechanism and back and forth block cover-type workpiece suspender |
| CN104132463A (en) * | 2014-07-24 | 2014-11-05 | 珠海格力电器股份有限公司 | Method, device and system for detecting faults of air energy water heater and air energy water heater |
| US10890900B2 (en) | 2014-10-31 | 2021-01-12 | Big Data In Manufacturing Gmbh | Client device for data acquisition and pre-processing of process-related mass data from at least one CNC machine or industrial robot |
| CN107003661A (en) * | 2014-10-31 | 2017-08-01 | 电子云工业4.0科技公司 | The client terminal device of data acquisition and pretreatment is carried out to the related mass data of the process from least one computer numerical control machine or industrial robot |
| US10928802B2 (en) | 2014-10-31 | 2021-02-23 | Big Data In Manufacturing Gmbh | Method for optimizing the productivity of a machining process of a CNC machine |
| US10990078B2 (en) | 2014-10-31 | 2021-04-27 | Big Data In Manufacturing Gmbh | Computer-implemented method for part analytics of a workpiece machined by at least one CNC machine |
| CN105425709A (en) * | 2015-12-18 | 2016-03-23 | 杨斌 | Remote monitoring and management system of ball mills based on wireless access into Internet and equipment of same |
| CN105867312A (en) * | 2016-04-12 | 2016-08-17 | 燕山大学 | Intelligent remote cloud measurement and control system for strip shape |
| CN105867312B (en) * | 2016-04-12 | 2018-07-06 | 燕山大学 | A kind of Strip Shape intelligent remote cloud TT＆C system |
| CN105804981A (en) * | 2016-05-04 | 2016-07-27 | 浙江尔格科技股份有限公司 | Remote fault monitoring and pre-warning system and method for motor train unit traction transformer oil pumps |
| CN105964388A (en) * | 2016-06-16 | 2016-09-28 | 北京考利特电器设备有限责任公司 | Remote coal mill monitoring system and method |
| CN108255124A (en) * | 2016-12-28 | 2018-07-06 | 欧姆龙株式会社 | The methods, devices and systems transmitted to PLC into line program and parameter |
| US11086611B2 (en) | 2016-12-28 | 2021-08-10 | Omron Corporation | Method, device, and system for transmitting program and parameter to PLC |
| RU2757420C1 (en) * | 2018-05-25 | 2021-10-15 | Бюлер Аг | Grain mill and a rolling machine with several grinding passes for optimized grinding of material being ground, as well as appropriate method |
| CN113311781A (en) * | 2021-06-04 | 2021-08-27 | 湖北沙市水处理设备制造厂 | Method for realizing remote monitoring of equipment based on cloud system |
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Application publication date: 20131002 |