CN102591287A - Remote running maintenance system for bag type dust collectors and application method thereof - Google Patents
Remote running maintenance system for bag type dust collectors and application method thereof Download PDFInfo
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- CN102591287A CN102591287A CN201210039826XA CN201210039826A CN102591287A CN 102591287 A CN102591287 A CN 102591287A CN 201210039826X A CN201210039826X A CN 201210039826XA CN 201210039826 A CN201210039826 A CN 201210039826A CN 102591287 A CN102591287 A CN 102591287A
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- sack cleaner
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a remote running maintenance system for bag type dust collectors, which comprises a measurement and control system, a network transmission system, a central server and a client, wherein the measurement and control system comprises measurement and control instruments and a PLC (programmable logic controller) controller, the measurement and control instruments are arranged in an engineering site of a bag type dust collector, the measurement and control system is connected with the central server by the network transmission system, and the client accesses the central server through the Internet. According to the invention, an informationization technique is adopted for carrying out remote real-time detection on equipment, and then a targeted maintenance strategy is formulated, thereby facilitating the improvement of the running effect of the bag type dust collector and prolonging the service life of the bag type dust collector.
Description
Technical field
The present invention relates to a kind of sack cleaner operation maintenance system and method for application thereof, long-range operation maintenance system of particularly a kind of sack cleaner and method of application thereof.
Background technology
At present, as the effective means that fine dust in the gas separates, sack cleaner has obtained using widely at the aspects such as Air Pollution Control, the recovery of product material and process gas purification of industries such as building materials, thermoelectricity, metallurgy.In recent years, along with the raising of environmental protection standard, especially to PM
10, PM
2.5In the control Deng particulate, sack cleaner has become the high-effective dust-removing equipment of tool cost performance.Yet the prevention and cure of pollution effect is not only seen the individual event performance index of equipment, and that whether the equipment of more will seeing can be in for a long time is stable, running status efficiently.At present; The subject matter that exists in the sack cleaner operation maintenance management is: the developing direction of fly-ash separator is constantly to maximize and robotization; This has also brought the complicated of equipment, and its operation maintenance needs multi-specialized knowledge such as environmental engineering, Machine Design, robotization control, dust removal by ventilation.For the applying unit of fly-ash separator, its professional technique relative strength is weak, can form bigger cost pressure and increase manpower.Usually owing to lack fly-ash separator operation maintenance experience, it is low to change institute's exposed problems susceptibility for the equipment state index, the problem that ubiquity equipment operation energy consumption is high.Simultaneously, be negligent of, in case accidents such as equipment generation superhigh temperature, blast will cause tremendous loss tiny Fault Processing.And for sack cleaner design and manufacturing enterprise, because engineering site is numerous, Regional Distribution is extensive, and the scene service that provides for the client is the disposal that has taken place after the catastrophic failure mostly, can't accomplish that modern comfort manages desired anticipatory maintenance.
Summary of the invention
Technical matters to be solved by this invention provides the long-range operation maintenance system of a kind of sack cleaner; Utilize informationization technology, equipment is carried out remote live detect, formulate maintenance strategy targetedly; Help improving the operational effect of sack cleaner, increase the service life.
The technical scheme that technical solution problem of the present invention adopts is: the long-range operation maintenance system of a kind of sack cleaner; Comprise TT&C system, network transmission system, central server and client; Said TT&C system comprises measurement and control instrument and the PLC controller that is arranged at the sack cleaner engineering site; Said TT&C system is connected with central server through network transmission system, and said client is through the internet access central server.
As further improvement, be provided with network firewall between said network transmission system and the central server.
As further improvement, said network transmission system is the virtual network passage that comprises wireless network transmission module and be built into.
As further improvement, PLC Communication Control software, database software and website releasing software are installed in the said central server, realize that warehouse-in, statistical study and the issue to teledata information showed.
The method of application of the long-range operation maintenance system of a kind of above-mentioned sack cleaner; The method of application of the long-range operation maintenance system of a kind of above-mentioned sack cleaner is characterized in that: through the measurement and control instrument that is installed on the sack cleaner engineering site, each association that the PLC controller is gathered fly-ash separator in real time; Then through network transmission system with each item data transmission that collects to central server; Central server utilizes Communication Control software, database software and the website releasing software installed in it that the data that collect are carried out processed; All kinds of record forms and data statistic analysis result about this fly-ash separator operation conditions are provided, the misoperation situation is provided caution; Client then directly through Internet visit central server, is consulted needed information.
The present invention is the sack cleaner operational management platform that integrates data acquisition, transmission, long-range operation maintenance; Its central server adopts B/S structure (Browser/Server; The browser/server pattern), client can be directly through internet browser visit central server.
The invention has the beneficial effects as follows: adopt the present invention, the equipment operation maintenance attendant of specialty can long-rangely carry out information analysis, performance degradation course prediction and maintenance optimization to sack cleaner, realizes the foreseeability intelligent maintenance.Through performance analysis to production technology and sack cleaner, guarantee that engineering is in economy, running status efficiently, reduce the enterprise production cost, reduce the discharging of pollutant.When running into equipment failure, can in the very first time, accurately judge and handle problems, avoid influencing manufacturing schedule and cause the blowdown accident.Help improving the operational effect of sack cleaner, reduce the pollution control operating cost, prolong the serviceable life of pollution control engineering.
Description of drawings
Fig. 1 is the letter intention of the embodiment of the invention.
Below in conjunction with accompanying drawing the present invention is further specified.
Embodiment
Shown in accompanying drawing; The long-range operation maintenance system of a kind of sack cleaner; Comprise TT&C system, wireless network transmission system, central server and client; Above-mentioned TT&C system comprises measurement and control instrument and the PLC controller that is arranged at the sack cleaner engineering site, the virtual network passage that above-mentioned network transmission system comprises wireless network transmission module and is built into.TT&C system passes with wireless network and adopts the connected mode of Ethernet to be connected between the system block; For guaranteeing the security of system; Between central server and wireless network transmission system, network firewall is installed, and is set up the virtual network passage (VPN) that is used for data transmission and system's control.PLC Communication Control software, database software and website releasing software are installed in central server, realize that warehouse-in, statistical study and the issue to teledata information showed.Central server adopts B/S structure, genuinely convinced device during client can be asked through the Internet Direct Spinning.
The method of application of the long-range operation maintenance system of above-mentioned sack cleaner; The method of application of the long-range operation maintenance system of a kind of above-mentioned sack cleaner is characterized in that: through the measurement and control instrument that is installed on the sack cleaner engineering site, each association that the PLC controller is gathered fly-ash separator in real time; Then through network transmission system with each item data transmission that collects to central server; Central server utilizes Communication Control software, database software and the website releasing software installed in it that the data that collect are carried out processed; All kinds of record forms and data statistic analysis result about this fly-ash separator operation conditions are provided, the misoperation situation is provided caution; Client then directly through Internet visit central server, is consulted needed information.
Claims (5)
1. long-range operation maintenance system of sack cleaner; It is characterized in that: comprise TT&C system, network transmission system, central server and client; Said TT&C system comprises measurement and control instrument and the PLC controller that is arranged at the sack cleaner engineering site; Said TT&C system is connected with central server through network transmission system, and said client is through the internet access central server.
2. the long-range operation maintenance system of a kind of sack cleaner as claimed in claim 1 is characterized in that: be provided with network firewall between said network transmission system and the central server.
3. the long-range operation maintenance system of a kind of sack cleaner as claimed in claim 1 is characterized in that: said network transmission system is the virtual network passage that comprises wireless network transmission module and be built into.
4. the long-range operation maintenance system of a kind of sack cleaner as claimed in claim 1; It is characterized in that: PLC Communication Control software, database software and website releasing software are installed in the said central server, realize that warehouse-in, statistical study and the issue to teledata information showed.
5. the method for application of the long-range operation maintenance system of above-mentioned sack cleaner is characterized in that: through the measurement and control instrument that is installed on the sack cleaner engineering site, each association that the PLC controller is gathered fly-ash separator in real time; Then through network transmission system with each item data transmission that collects to central server; Central server utilizes Communication Control software, database software and the website releasing software installed in it that the data that collect are carried out processed; All kinds of record forms and data statistic analysis result about this fly-ash separator operation conditions are provided, the misoperation situation is provided caution; Client then directly through Internet visit central server, is consulted needed information.
Priority Applications (1)
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CN201210039826XA CN102591287A (en) | 2012-02-22 | 2012-02-22 | Remote running maintenance system for bag type dust collectors and application method thereof |
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CN201210039826XA CN102591287A (en) | 2012-02-22 | 2012-02-22 | Remote running maintenance system for bag type dust collectors and application method thereof |
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CN201210039826XA Pending CN102591287A (en) | 2012-02-22 | 2012-02-22 | Remote running maintenance system for bag type dust collectors and application method thereof |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103728961A (en) * | 2014-01-16 | 2014-04-16 | 福建龙净环保股份有限公司 | Data acquisition method, transfer device and electrostatic fabric filter monitoring system |
CN105915607A (en) * | 2016-04-19 | 2016-08-31 | 成都晨越建设项目管理股份有限公司 | Remote monitoring informationization system for project supervision |
CN107065681A (en) * | 2017-05-17 | 2017-08-18 | 南京信息工程大学 | Industrial dedusting device intelligence monitoring system and method based on embedded technology |
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CN101152637A (en) * | 2006-09-25 | 2008-04-02 | 北京信实德环保科技有限公司 | Power-supply controller of electric dust collector and long-range control system of the same |
CN201115807Y (en) * | 2007-09-03 | 2008-09-17 | 辽宁环宇环保技术有限公司 | Impulse bag-type dust remover impulse valve working order on-line remote monitoring device |
CN202018584U (en) * | 2011-01-04 | 2011-10-26 | 厦门绿洋电气有限公司 | Remote wireless transmission system for monitoring working state of electrical dust remover |
CN202478751U (en) * | 2012-02-22 | 2012-10-10 | 洁华控股股份有限公司 | Remote running maintenance system for bag filter |
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2012
- 2012-02-22 CN CN201210039826XA patent/CN102591287A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101152637A (en) * | 2006-09-25 | 2008-04-02 | 北京信实德环保科技有限公司 | Power-supply controller of electric dust collector and long-range control system of the same |
CN201115807Y (en) * | 2007-09-03 | 2008-09-17 | 辽宁环宇环保技术有限公司 | Impulse bag-type dust remover impulse valve working order on-line remote monitoring device |
CN202018584U (en) * | 2011-01-04 | 2011-10-26 | 厦门绿洋电气有限公司 | Remote wireless transmission system for monitoring working state of electrical dust remover |
CN202478751U (en) * | 2012-02-22 | 2012-10-10 | 洁华控股股份有限公司 | Remote running maintenance system for bag filter |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103728961A (en) * | 2014-01-16 | 2014-04-16 | 福建龙净环保股份有限公司 | Data acquisition method, transfer device and electrostatic fabric filter monitoring system |
CN103728961B (en) * | 2014-01-16 | 2015-11-18 | 福建龙净环保股份有限公司 | Collecting method, transferring equipment and electric-bag complex dust collector supervisory system |
CN105915607A (en) * | 2016-04-19 | 2016-08-31 | 成都晨越建设项目管理股份有限公司 | Remote monitoring informationization system for project supervision |
CN107065681A (en) * | 2017-05-17 | 2017-08-18 | 南京信息工程大学 | Industrial dedusting device intelligence monitoring system and method based on embedded technology |
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Application publication date: 20120718 |