CN107065681A - Industrial dedusting device intelligence monitoring system and method based on embedded technology - Google Patents
Industrial dedusting device intelligence monitoring system and method based on embedded technology Download PDFInfo
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- CN107065681A CN107065681A CN201710346444.4A CN201710346444A CN107065681A CN 107065681 A CN107065681 A CN 107065681A CN 201710346444 A CN201710346444 A CN 201710346444A CN 107065681 A CN107065681 A CN 107065681A
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- dust
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24024—Safety, surveillance
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- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Testing Or Calibration Of Command Recording Devices (AREA)
Abstract
Industrial dedusting device intelligence monitoring system and method based on embedded technology, including data monitoring node, embedded controller and emergent dust arrester；One data monitoring node is respectively set in the key position of industrial dedusting equipment, the key position of industrial dedusting equipment includes dust collection pipe, dust bucket and the dedusting conveyance conduit that dust collection pipe is connected with dust bucket.Each data monitoring node includes temperature sensor, flow sensor and pressure sensor；Temperature sensor, flow sensor and pressure sensor in emergent dust arrester and each data monitoring node, are connected with embedded controller；Clock module and power module are built-in with embedded controller.The present invention can solve current cleaner maintenance and safeguard the problem of needing a large amount of human resources, while compensate for physical quantity monitors single defect, realization is comprehensively and effectively monitored to industrial dedusting equipment, safeguards its safe and stable operation.
Description
Technical field
The present invention relates to industrial dedusting device intelligence monitoring technology field, particularly a kind of industry based on embedded technology
Cleaner intelligent monitor system and method.
Background technology
With the rapid hair of the industries such as metal, mechanical industry, plastics industry, organic synthesis industry and grain processing industry
Exhibition, increases rapidly the enterprise that raw material, finished product carry out powder processing, incident is that the ever-increasing dust of explosive industry is quick-fried
Fried dangerous and serious atmosphere pollution.Shown according to related data, the loss that China comes by dust explosion and contaminated zone in recent years is not
Disconnected to rise, the harm caused is also startling.
The dust explosion accident that only 2014 Fauna of Kunshan, Jiangsu metallic article companies occur has resulted in 75 people death, 185
People is injured, and cause of accident is that cleaner is not cleared up by regulation, causes dust concentration too high, meets naked light and fire.
State compulsion requires that factory must install cleaner, but still causes huge loss.According to national environmental protection
The survey report of department monthly learns that most of accident is all due to that the failure of cleaner is caused.And the original of this failure
Because mainly current duster system regular maintenance needs high cost, along with enterprise security realizes thin, considerable part
These plant maintenances are not safeguarded even in violation of rules and regulations in place for enterprise or zero dimension is protected.
At present, continuing to develop with embedded technology, embedded controller is because of its small volume, reliability is high, function is strong, spirit
Live many advantages, such as facilitating, and its application has been deep into industry, agricultural, education, national defence, scientific research and daily life etc., and each is led
Domain, to the technological transformation of all trades and professions, model change, accelerates to serve pole in terms of automated process, raising productivity ratio
Its important impetus.
Developed based on above demand and technology, be that to install suitable monitoring early-warning system be necessary and can to industrial dedusting equipment
Capable.Manpower tour can be reduced, while reducing security risk problem, industrial dedusting equipment stable operation is safeguarded.
The content of the invention
In view of the above-mentioned deficiencies of the prior art, the technical problem to be solved by the present invention is to provide one kind is based on embedded skill
The industrial dedusting device intelligence monitoring system of art, being somebody's turn to do the industrial dedusting device intelligence monitoring system based on embedded technology can solve
The problem of current cleaner maintenance and maintenance need a large amount of human resources, while compensate for physical quantity monitors single defect,
Realization is comprehensively and effectively monitored to industrial dedusting equipment, safeguards its safe and stable operation.
In order to solve the above technical problems, the technical solution adopted by the present invention is：
A kind of industrial dedusting device intelligence monitoring system based on embedded technology, including data monitoring node, embedded Control
Device and emergent dust arrester.
Industrial dedusting equipment includes dust collection pipe, dust bucket and conveys the dedusting that dust collection pipe is connected with dust bucket
Pipeline, wherein, dust collection pipe produces station with dust and is connected.
The interface position that interface position, dedusting conveyance conduit and the dust bucket of station and dust collection pipe are produced in dust is respectively set
Put a data monitoring node.
Each data monitoring node includes temperature sensor, flow sensor and pressure sensor, wherein, TEMP
Device is used to monitor the dust temperature at corresponding data monitoring node in pipeline, and flow sensor is used to monitor corresponding data monitoring section
Dust flow at point in pipeline, pressure sensor is used to monitor the pipeline pressure at corresponding data monitoring node in pipeline.
Temperature sensor, flow sensor and pressure sensing in emergent dust arrester and each data monitoring node
Device, is connected with embedded controller.
Clock module and power module are built-in with embedded controller.
Also include intelligent display terminal, the intelligent display terminal is wireless with embedded controller and emergent dust arrester respectively
Connection.
The intelligent display terminal is smart mobile phone, IPAD or computer.
When dedusting conveyance conduit has flex point, the data monitoring is also equipped with the flex point position of dedusting conveyance conduit
Node.
Emergent dust arrester is antiknock device or ventilation cleaning equipment.
The present invention also provides a kind of industrial dedusting device intelligence monitoring method based on embedded technology, should be based on embedded
The industrial dedusting device intelligence monitoring method of technology can solve current cleaner maintenance and safeguard to need a large amount of human resources
Problem, while compensate for physical quantity monitors single defect, realization is comprehensively and effectively monitored to industrial dedusting equipment, safeguards that it is pacified
Full stable operation.
A kind of industrial dedusting device intelligence monitoring method based on embedded technology, comprises the following steps.
Step 1, data monitoring inserting knot：A data monitoring section is respectively arranged in the key position of industrial dedusting equipment
Point, the key position of industrial dedusting equipment includes interface position and dedusting conveyance conduit that dust produces station and dust collection pipe
With the interface position of dust bucket；Temperature sensor, flow sensing are respectively arranged in the pipeline at each data monitoring node
Device and pressure sensor.
Step 2, dust temperature, dust flow and pipeline pressure data acquisition：It is arranged at corresponding data monitoring node
Temperature sensor, flow sensor and pressure sensor, respectively to the dust temperature in pipeline at the data monitoring node, powder
Dirt flow and pipeline pressure data are acquired, and by the dust temperature after collection, dust flow and pipeline pressure data
Send embedded controller to.
Step 3, data processing：Embedded controller is by all dust temperature, dust flow and the pipeline pressure that receive
After force data equal elapsed time and location matches, using Multisensor Data Fusion Algorithm, by adopting after time and location matches
Collect fusion and analysis that data carry out Pixel-level, obtain the temperature of each data monitoring point of industrial dedusting equipment, dust flow and
Pipeline pressure.
Step 4, industrial dedusting equipment current operating state judges：The industrial dedusting that embedded controller obtains step 3
Temperature, dust flow and the pipeline pressure of each data monitoring point of equipment, with each data monitoring point set dust temperature, set
Determine dust flow and setting pipeline pressure, be compared and judge whether the current operating state of industrial dedusting equipment is safe.
Step 5, emergency processing：, should when the result of determination of step 4 is abnormal for the current operating state of industrial dedusting equipment
Anxious dust arrester starts, and emergent compulsive dust removal by ventilation is carried out to industrial dedusting equipment.
In the step 4, set dust temperature range as 30 ~ 180 DEG C, set pipeline pressure scope as 0.005 ~
0.15KN/m3, dust range of flow is set as≤60mg/m3；Only when current each data monitoring point dust of industrial dedusting equipment
When temperature, current each data monitoring point dust flow and current each data monitoring point pipeline pressure are in setting range, side
Judge that the current operating state of industrial dedusting equipment is in a safe condition.
The key position of industrial dedusting equipment also includes the flex point position of dedusting conveyance conduit.
In the step 5, embedded controller uses the result of determination of industrial dedusting equipment current operating state
ZigBee technology unicast mode is wirelessly distributed to internet and then is pushed to intelligent display terminal, aobvious according to intelligence by attendant
Show the result of determination of the industrial dedusting equipment current operating state shown in terminal, manually the unlatching of the emergent dust arrester of control.
The present invention is using said structure with after method, having the advantages that：
1. the present invention is different from monitoring of the tradition to single one physical amount, multisensor Data Fusion technology is employed, by work
The key position layout data monitoring node of industry cleaner, dust temperature, dust stream are gathered to each data monitoring node
A variety of physical quantitys such as amount and pipeline pressure, then data are carried out with the information extraction, fusion and analysis of Pixel-level, realize to dedusting
The Analysis of Policy Making of the operation conditions of the monitoring of equipment region and entirety.
2. the present invention can will analyze obtained result and be pushed to intelligent terminal by internet, it is to avoid traditional to make an inspection tour maintenance
Waste of human resource phenomenon.
3. the present invention on the basis of monitoring add feedback control link so that effectively prevent because fail in time control and
Caused detonation.
Brief description of the drawings
Fig. 1 shows a kind of structural representation of the industrial dedusting device intelligence monitoring system based on embedded technology of the present invention
Figure.
Fig. 2 shows the connection block diagram of embedded controller in the present invention.
Wherein have：1. data monitoring node；2. embedded controller；3. intelligent display terminal；4. emergent dust arrester.
Embodiment
The present invention is further detailed explanation with specific better embodiment below in conjunction with the accompanying drawings.
As depicted in figs. 1 and 2, a kind of industrial dedusting device intelligence monitoring system based on embedded technology, including data
Monitoring node 1, embedded controller 2, intelligent display terminal 3 and emergent dust arrester 4.
Industrial dedusting equipment includes dust collection pipe, dust bucket and conveys the dedusting that dust collection pipe is connected with dust bucket
Pipeline, wherein, dust collection pipe produces station with dust and is connected.
It is preferably sanding and polishing station that dust, which produces station,.
In the key position of industrial dedusting equipment, one data monitoring node is respectively set.
The key position of industrial dedusting equipment includes dust generation station and the interface position of dust collection pipe and dedusting is defeated
Send the interface position of pipeline and dust bucket.
When dedusting conveyance conduit has flex point, the flex point position of dedusting conveyance conduit also constitutes the pass of industrial dedusting equipment
Key position, therefore, the flex point position of dedusting conveyance conduit are also equipped with the data monitoring node.
Each data monitoring node includes temperature sensor, flow sensor and pressure sensor, wherein, TEMP
Device is used to monitor the dust temperature at corresponding data monitoring node in pipeline, and flow sensor is used to monitor corresponding data monitoring section
Dust flow at point in pipeline, pressure sensor is used to monitor the pipeline pressure at corresponding data monitoring node in pipeline.
Temperature sensor, flow sensor and pressure sensing in emergent dust arrester and each data monitoring node
Device, is connected with embedded controller.
Radio receiving transmitting module, clock module, power module and memory cell are built-in with embedded controller.
The model of embedded controller is preferably ARM11.
Clock module is used for the time synchronized of gathered data, and power module is used to power, and memory cell is used for data storage.
Radio receiving transmitting module is wirelessly distributed to internet using ZigBee technology unicast mode and then is pushed to intelligent display
Terminal.
Above-mentioned intelligent display terminal is preferably smart mobile phone, IPAD or computer etc..Intelligent display terminal is arranged as required to,
The intelligent display terminal respectively with embedded controller and emergent dust arrester wireless connection.
Above-mentioned emergent dust arrester is preferably antiknock device or ventilation cleaning equipment etc..
A kind of industrial dedusting device intelligence monitoring method based on embedded technology, comprises the following steps.
Step 1, data monitoring inserting knot：A data monitoring section is respectively arranged in the key position of industrial dedusting equipment
Point, the key position of industrial dedusting equipment includes interface position and dedusting conveyance conduit that dust produces station and dust collection pipe
With the interface position of dust bucket.When dedusting conveyance conduit has flex point, the flex point position of dedusting conveyance conduit also constitutes industry
The key position of cleaner.
Data monitoring node in the present invention is preferably arranged as three, namely produces connecing for station and dust collection pipe in dust
The interface position of oral area position, the flex point position of dedusting conveyance conduit and dedusting conveyance conduit and dust bucket respectively arranges one.
Temperature sensor, flow sensor and pressure sensing are respectively arranged in the pipeline at each data monitoring node
Device.
Step 2, dust temperature, dust flow and pipeline pressure data acquisition：It is arranged at corresponding data monitoring node
Temperature sensor, flow sensor and pressure sensor, respectively to the dust temperature in pipeline at the data monitoring node, powder
Dirt flow and pipeline pressure data are acquired, and by the dust temperature after collection, dust flow and pipeline pressure data
Send embedded controller to.
Step 3, data processing：Embedded controller is by all dust temperature, dust flow and the pipeline pressure that receive
After force data equal elapsed time and location matches, using Multisensor Data Fusion Algorithm, by adopting after time and location matches
Collect fusion and analysis that data carry out Pixel-level, obtain the temperature of each data monitoring point of industrial dedusting equipment, dust flow and
Pipeline pressure.
Step 4, industrial dedusting equipment current operating state judges：The industrial dedusting that embedded controller obtains step 3
Temperature, dust flow and the pipeline pressure of each data monitoring point of equipment, with each data monitoring point set dust temperature, set
Determine dust flow and setting pipeline pressure, be compared and judge whether the current operating state of industrial dedusting equipment is safe.
Above-mentioned setting dust temperature range is preferably 30 ~ 180 DEG C, and setting pipeline pressure ranges preferably from 0.005 ~
0.15KN/m3, setting dust range of flow is preferably≤60mg/m3。
Current each data monitoring point dust temperature, current each data monitoring point dust flow only when industrial dedusting equipment
And current each data monitoring point pipeline pressure in setting range when, the current operating state of side's judgement industrial dedusting equipment
It is in a safe condition.
Namely when current each data monitoring point dust temperature of industrial dedusting equipment, currently each data monitoring point dust flow
And current each data monitoring point pipeline pressure is when meeting following formula requirement, decision-making system safety.
It is current each data monitoring point dust temperature in above formula, is current each data monitoring point pipeline pressure, is current each data
Monitoring point dust flow.
Otherwise, it is determined that cleaner is abnormal.
Step 5, emergency processing：, should when the result of determination of step 4 is abnormal for the current operating state of industrial dedusting equipment
Anxious dust arrester starts, and emergent compulsive dust removal by ventilation is carried out to industrial dedusting equipment.
Embedded controller has the following two kinds preferred process side to the result of determination of industrial dedusting equipment current operating state
Formula：
1. directly according to judged result, automatically turn on emergent dust arrester.
2. wirelessly it is distributed to internet using ZigBee technology unicast mode and then is pushed to intelligent display terminal, by safeguards
Personnel, can remote manual control according to the result of determination of the industrial dedusting equipment current operating state shown on intelligent display terminal
The unlatching of emergent dust arrester.
On intelligent display terminal interface, can show in industrial dedusting equipment the temperature of each data monitoring point, flow with
And numerical value and the real-time change curve such as pressure, and early warning can be carried out.
The preferred embodiment of the present invention described in detail above, still, the present invention are not limited in above-mentioned embodiment
Detail, in the range of the technology design of the present invention, a variety of equivalents can be carried out to technical scheme, this
A little equivalents belong to protection scope of the present invention.
Claims (9)
1. a kind of industrial dedusting device intelligence monitoring system based on embedded technology, it is characterised in that：Including data monitoring section
Point, embedded controller and emergent dust arrester；
Industrial dedusting equipment includes dust collection pipe, dust bucket and the dedusting delivery pipe that dust collection pipe is connected with dust bucket
Road, wherein, dust collection pipe produces station with dust and is connected；
The interface position that interface position, dedusting conveyance conduit and the dust bucket of station and dust collection pipe are produced in dust respectively sets one
The individual data monitoring node；
Each data monitoring node includes temperature sensor, flow sensor and pressure sensor, wherein, temperature sensor is used
In the dust temperature at monitoring corresponding data monitoring node in pipeline, flow sensor is used to monitor at corresponding data monitoring node
Dust flow in pipeline, pressure sensor is used to monitor the pipeline pressure at corresponding data monitoring node in pipeline；
Temperature sensor, flow sensor and pressure sensor in emergent dust arrester and each data monitoring node,
It is connected with embedded controller；
Clock module and power module are built-in with embedded controller.
2. the industrial dedusting device intelligence monitoring system according to claim 1 based on embedded technology, it is characterised in that：
Also include intelligent display terminal, the intelligent display terminal respectively with embedded controller and emergent dust arrester wireless connection.
3. the industrial dedusting device intelligence monitoring system according to claim 2 based on embedded technology, it is characterised in that：
The intelligent display terminal is smart mobile phone, IPAD or computer.
4. the industrial dedusting device intelligence monitoring system according to claim 1 based on embedded technology, it is characterised in that：
When dedusting conveyance conduit has flex point, the data monitoring node is also equipped with the flex point position of dedusting conveyance conduit.
5. the industrial dedusting device intelligence monitoring system according to claim 1 based on embedded technology, it is characterised in that：
Emergent dust arrester is antiknock device or ventilation cleaning equipment.
6. a kind of industrial dedusting device intelligence monitoring method based on embedded technology, it is characterised in that：Comprise the following steps：
Step 1, data monitoring inserting knot：A data monitoring node, work are respectively arranged in the key position of industrial dedusting equipment
The key position of industry cleaner includes dust and produces station and the interface position of dust collection pipe and dedusting conveyance conduit and collection
The interface position of dust barrel；Respectively arranged in the pipeline at each data monitoring node temperature sensor, flow sensor and
Pressure sensor；
Step 2, dust temperature, dust flow and pipeline pressure data acquisition：It is arranged in the temperature at corresponding data monitoring node
Sensor, flow sensor and pressure sensor are spent, respectively to the dust temperature in pipeline at the data monitoring node, dust stream
Amount and pipeline pressure data are acquired, and the dust temperature after collection, dust flow and pipeline pressure data are passed
Give embedded controller；
Step 3, data processing：Embedded controller is by all dust temperature, dust flow and the pipeline pressure number that receive
After equal elapsed time and location matches, using Multisensor Data Fusion Algorithm, by the collection number after time and location matches
According to the fusion and analysis for carrying out Pixel-level, temperature, dust flow and the pipeline of each data monitoring point of industrial dedusting equipment are obtained
Pressure；
Step 4, industrial dedusting equipment current operating state judges：The industrial dedusting equipment that embedded controller obtains step 3
Temperature, dust flow and the pipeline pressure of each data monitoring point, the dust temperature set with each data monitoring point, setting powder
Dirt flow and setting pipeline pressure, are compared and judge whether the current operating state of industrial dedusting equipment is safe；
Step 5, emergency processing：It is emergent to remove when the result of determination of step 4 is abnormal for the current operating state of industrial dedusting equipment
Dirt device starts, and emergent compulsive dust removal by ventilation is carried out to industrial dedusting equipment.
7. the industrial dedusting device intelligence monitoring method according to claim 6 based on embedded technology, it is characterised in that：
In the step 4, dust temperature range is set as 30 ~ 180 DEG C, pipeline pressure scope is set as 0.005 ~ 0.15KN/m3, setting
Dust range of flow is≤60mg/m3；Current each data monitoring point dust temperature, current each number only when industrial dedusting equipment
During according to monitoring point dust flow and current each data monitoring point pipeline pressure in setting range, side judges that industrial dedusting is set
Standby current operating state is in a safe condition.
8. the industrial dedusting device intelligence monitoring method according to claim 6 based on embedded technology, it is characterised in that：
The key position of industrial dedusting equipment also includes the flex point position of dedusting conveyance conduit.
9. the industrial dedusting device intelligence monitoring method according to claim 6 based on embedded technology, it is characterised in that：
In the step 5, embedded controller is by the result of determination of industrial dedusting equipment current operating state, using ZigBee technology list
Broadcast mode wireless to be distributed to internet and then be pushed to intelligent display terminal, shown by attendant according on intelligent display terminal
Industrial dedusting equipment current operating state result of determination, the manually emergent dust arrester of control unlatching.
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| CN108762126A (en) * | 2018-03-12 | 2018-11-06 | 南京海威机械有限公司 | A kind of industrial dust dust arrester intelligence control system |
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