CN207397081U - A kind of cigar mill's dedusting room monitoring system of operation state of motors - Google Patents
A kind of cigar mill's dedusting room monitoring system of operation state of motors Download PDFInfo
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- CN207397081U CN207397081U CN201721211512.8U CN201721211512U CN207397081U CN 207397081 U CN207397081 U CN 207397081U CN 201721211512 U CN201721211512 U CN 201721211512U CN 207397081 U CN207397081 U CN 207397081U
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 16
- 235000019506 cigar Nutrition 0.000 title claims abstract 6
- 238000001514 detection method Methods 0.000 claims abstract description 18
- 238000012545 processing Methods 0.000 claims abstract description 15
- 230000035939 shock Effects 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000003745 diagnosis Methods 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 abstract description 2
- 238000007405 data analysis Methods 0.000 abstract description 2
- 239000000428 dust Substances 0.000 description 14
- 235000019504 cigarettes Nutrition 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 4
- 238000004880 explosion Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Testing And Monitoring For Control Systems (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及电动机技术领域，尤其涉及一种卷烟厂除尘房电动机运行状态监控系统。The utility model relates to the technical field of motors, in particular to a motor running state monitoring system in a dust removal room of a cigarette factory.
背景技术Background technique
目前，卷烟厂集中除尘系统主要动力为电动机，电动机的运行状态直接影响着集中除尘系统的稳定和安全。当前除尘房使用的电动机缺乏有效地监控手段，潜在的事故隐患难以发现。电动机工作环境具有高温、高震动、粉尘浓度偏高等特点，工作环境恶劣，容易发生突发性故障；另外烟草粉尘气体为易燃、易爆气体，如果电动机因为故障运行产生的高温、或出现闪爆现象，可能会引起除尘房粉尘、气体爆炸，给企业、职工损失与伤害。At present, the main power of the centralized dust removal system in the cigarette factory is the electric motor, and the operation status of the electric motor directly affects the stability and safety of the centralized dust removal system. The motors currently used in dust removal rooms lack effective monitoring methods, and potential accidents are difficult to find. The working environment of the motor has the characteristics of high temperature, high vibration, and high dust concentration. Explosion phenomenon may cause dust and gas explosion in the dust removal room, causing loss and injury to the enterprise and employees.
目前除尘房电机主要靠人工点检和电流保护对风机进行保护。电动机的故障现象比较复杂，要求维修人员具有较高技术水平与经验，才能发现和判断。而且需要设备管理人员每天到现场对设备进行点检，二十多台电机点检下来需要花费几个小时，不但劳动强度大，而且有一定危险性。At present, the motor in the dust removal room mainly relies on manual inspection and current protection to protect the fan. The fault phenomenon of the motor is relatively complicated, and maintenance personnel are required to have a high technical level and experience to discover and judge. Moreover, equipment management personnel are required to go to the site to check the equipment every day. It takes several hours to check more than 20 motors, which is not only labor-intensive, but also dangerous.
实用新型内容Utility model content
本实用新型的目的是提供一种卷烟厂除尘房电动机运行状态监控系统，能够除尘房电动机实时监控系统，能准确、快捷、直观地进行设备故障诊断和预警，减少了故障隐患，提高了生产安全性和生产效率。The purpose of this utility model is to provide a monitoring system for the motor running status in the dust removal room of a cigarette factory, which can monitor the motor in the dust removal room in real time, and can accurately, quickly and intuitively perform equipment fault diagnosis and early warning, reduce hidden troubles, and improve production safety sex and productivity.
本实用新型采用的技术方案为：The technical scheme that the utility model adopts is:
一种卷烟厂除尘房电动机运行状态监控系统，包括主控制器、多个电动机状态检测传感器和与多个电动机状态检测传感器相对应的多个中央处理器，所述的多个电动机状态检测传感器分别对应安装在待监测电动机上，用于采集待监测电动机运转的状态，所述的电动机状态检测传感器的输出端分别连接与其对应的中央处理器的输入端，中央处理器的输出端均分别连接主控制器的输入端，所述的主控制器的输出端通过PROFINET网络与除尘房的工业计算机连接。A motor running state monitoring system in a dust removal room of a cigarette factory, comprising a main controller, multiple motor state detection sensors and multiple central processing units corresponding to the multiple motor state detection sensors, the multiple motor state detection sensors are respectively Correspondingly installed on the motor to be monitored, used to collect the running state of the motor to be monitored, the output ends of the motor state detection sensors are respectively connected to the input ends of the corresponding central processing unit, and the output ends of the central processing unit are respectively connected to the main The input end of the controller, and the output end of the main controller are connected with the industrial computer in the dust removal room through the PROFINET network.
所述的电动机状态检测传感器包括有速度传感器和震动传感器。The motor state detection sensor includes a speed sensor and a vibration sensor.
所述的中央控制器设置在与其对应的电动机附近。The central controller is arranged near the corresponding motor.
所述的各个中央处理器的输出端分别通过PROFINET网络主控制站。The output terminals of each of the central processing units respectively pass through the main control station of the PROFINET network.
本实用新型该系统运用PLC、PROFINET、WINCC和SQL SERVER等技术，建立了数据采集、数据传输和数据分析等组件，实现了对电动机运行状态的实时监控。本实用新型型所具有的有益效果为：能准确、快捷、直观地进行设备故障诊断和预警，减少了故障隐患，提高了生产安全性和生产效率。通过使用该套系统，在设备管理中实施了预知性维修模式，取得了显著的经济和社会效益。该项目技术先进，实用性强，具有良好的推广应用前景。The system of the utility model uses technologies such as PLC, PROFINET, WINCC and SQL SERVER to establish components such as data acquisition, data transmission and data analysis, and realizes real-time monitoring of the motor running state. The beneficial effects of the utility model are: accurate, fast and intuitive equipment fault diagnosis and early warning, reducing hidden faults, and improving production safety and production efficiency. By using this system, the predictive maintenance mode has been implemented in equipment management, and significant economic and social benefits have been achieved. The project is advanced in technology, strong in practicability, and has a good prospect of popularization and application.
附图说明Description of drawings
图1为本实用新型的图电路原理框图。Fig. 1 is the functional block diagram of the figure circuit of the present utility model.
具体实施方式Detailed ways
如图1所示，本实用新型包括一种卷烟厂除尘房电动机运行状态监控系统，包括主控制器、多个电动机状态检测传感器和与多个电动机状态检测传感器相对应的多个中央处理器，所述的多个电动机状态检测传感器分别对应安装在待监测电动机上，用于采集待监测电动机运转的状态，所述的电动机状态检测传感器的输出端分别连接与其对应的中央处理器的输入端，中央处理器的输出端均分别连接主控制器的输入端，所述的主控制器的输出端通过PROFINET网络与除尘房的工业计算机连接。As shown in Fig. 1, the utility model comprises a kind of monitoring system of motor running state in dust removal room of cigarette factory, comprises master controller, a plurality of motor state detection sensors and a plurality of central processors corresponding to a plurality of motor state detection sensors, The plurality of motor state detection sensors are correspondingly installed on the motor to be monitored, and are used to collect the running state of the motor to be monitored, and the output ends of the motor state detection sensors are respectively connected to the input ends of the corresponding central processing unit, The output ends of the central processing unit are respectively connected to the input ends of the main controller, and the output ends of the main controller are connected to the industrial computer in the dust removal room through the PROFINET network.
所述的电动机状态检测传感器包括有速度传感器和震动传感器。The motor state detection sensor includes a speed sensor and a vibration sensor.
所述的中央控制器设置在与其对应的电动机附近。The central controller is arranged near the corresponding motor.
所述的各个中央处理器的输出端分别通过PROFINET网络主控制站。The output terminals of each of the central processing units respectively pass through the main control station of the PROFINET network.
本实用新型通过主控制站，PROFINET网络、WINCC和SQL SERVER等技术构建的人机界面监控系统电动机，在电动机5安装传感器，传感器信号线6连接到中央处理器4，中央处理器4使用PROFINET网络3与主控制器1连接，主控制器1通过PROFINBUS网络7连接工业计算机2。整个系统实现对电动机的工作状态的实时监控报警。所述工业计算机2安装有由WINCC和SQL SERVER等技术组成的人机互动画面。本实用新型型在使用时，首先将电动机5上安装的传感器发出的信号，由中央处理器4使用PROFINET网络3传输到主控制器1；信号过主控制器1处理，通过PROFINBUS网络7传输到工业计算机2，由工业计算机2二次处理和现实。实现对电动机的工作状态的实时监控报警。维修人员通过工业计算机2数据的积累，设定相应地报警阈值，一旦监测到的任一参数值超过了设定的阈值，工业计算机2提示报警，实现了设备的预知性维修。The utility model adopts the main control station, PROFINET network, WINCC and SQL SERVER and other technologies to construct the man-machine interface monitoring system motor, install the sensor on the motor 5, and the sensor signal line 6 is connected to the central processing unit 4, and the central processing unit 4 uses the PROFINET network 3 is connected with the main controller 1, and the main controller 1 is connected with the industrial computer 2 through the PROFINBUS network 7. The whole system realizes the real-time monitoring and alarm of the working state of the motor. The industrial computer 2 is equipped with a man-machine interaction screen composed of technologies such as WINCC and SQL SERVER. When the utility model is in use, first the signal sent by the sensor installed on the motor 5 is transmitted to the main controller 1 by the central processing unit 4 using the PROFINET network 3; the signal is processed by the main controller 1 and transmitted to the The industrial computer 2 is processed and realized by the industrial computer 2 for the second time. Realize the real-time monitoring and alarm of the working state of the motor. The maintenance personnel set corresponding alarm thresholds through the data accumulation of the industrial computer 2, and once any monitored parameter value exceeds the set threshold, the industrial computer 2 prompts an alarm, realizing predictive maintenance of the equipment.
本实施例并非对本实用新型型的形状、材料、结构等作任何形式上的限制，凡是依据本实用新型型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰，均属于本实用新型型技术方案的保护范围。This embodiment does not impose any formal restrictions on the shape, material, structure, etc. of the utility model. Any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the utility model belong to the utility model. The scope of protection of new technical solutions.
Claims (4)
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| CN201721211512.8U CN207397081U (en) | 2017-09-21 | 2017-09-21 | A kind of cigar mill's dedusting room monitoring system of operation state of motors |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107608322A (en) * | 2017-09-21 | 2018-01-19 | 河南中烟工业有限责任公司 | A kind of cigar mill's dedusting room monitoring system of operation state of motors |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107608322A (en) * | 2017-09-21 | 2018-01-19 | 河南中烟工业有限责任公司 | A kind of cigar mill's dedusting room monitoring system of operation state of motors |
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