CN207301781U - The remote control and regulation system of cement producing line - Google Patents
The remote control and regulation system of cement producing line Download PDFInfo
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- CN207301781U CN207301781U CN201721319473.3U CN201721319473U CN207301781U CN 207301781 U CN207301781 U CN 207301781U CN 201721319473 U CN201721319473 U CN 201721319473U CN 207301781 U CN207301781 U CN 207301781U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a kind of remote control and regulation system of cement producing line, cement producing line is made of multiple industrial equipments, remote control and regulation system includes industrial equipment data collection layer, enterprises supervisory layers and remote user terminals supervisory layers, the above two are by LAN connection, and rear both are connected by internet；Industrial equipment data collection layer includes industrial equipment, industrial personal computer, industrial equipment alarm unit and industrial personal computer alarm unit, enterprises supervisory layers include database server, Breakdown Maintenance server, historical record server and active station, and active station passes through LAN connection with industrial personal computer；Enterprises supervisory layers include user terminal.The parameter and dynamic analysis of the industrial equipment of the utility model energy online auto monitoring cement producing line, separately when industrial equipment is abnormal, energy and alarm, it is ensured that promptly and accurately handle abnormal；Industrial personal computer can also alarm when abnormal, be worked on by spare industrial personal computer, when LAN is abnormal, can be alleviated by standby server.
Description
Technical field
The utility model is related to remote control technology field, and in particular to a kind of industrial equipment of cement producing line it is long-range
Regulator control system.
Background technology
There are many environmental elements for needing to monitor, such as humiture, motor status, live view for engineering site.With
The continuous of scope of the enterprise and quantity expands, it is necessary to the industrial equipment of monitoring is also more and more, causes enterprise's needs input largely
Manpower and materials carry out maintenance and management.
Traditional industry apparatus control method has communication distance larger limitation, stronger to the dependence of staff, work
Inefficiency.When each engineering site carries out maintenance management, all data sheets are required for staff's arrival scene to be recorded
Enter, register, change, add business administration cost.
Such as, it is necessary to record industrial equipment in grout line debugging process, such as ingredients belt, dispensing elevator, strip
The parameter such as the operation conditions of the extruder in storehouse, the humiture of cement bunker and the dust concentration at scene etc., the debugging week of production line
Phase is grown, and data are huge, and heavy workload is, it is necessary to largely manpower, financial resources and material resources, and artificially record, easily error etc..
In view of the above problems, it is necessary to which a kind of new remote control and regulation system suitable for cement producing line is provided.
Utility model content
The utility model is mainly solving the technical problems that provide a kind of remote control and regulation system of cement producing line, the system
Can on-line automaticization monitoring cement producing line industrial equipment parameter and dynamic analysis, it is possible to achieve engineering site equipment
Remote control, understands the real-time condition of engineering site；In addition when industrial equipment is abnormal, can and alarm, it is ensured that it is right
The promptly and accurately processing of abnormal conditions, and can also alarm when industrial personal computer is abnormal, while work is continued by spare industrial personal computer
Make, when enterprises lan is abnormal, can be alleviated by standby server, avoid Missing data, and not influence production line just
Often operation.
In order to solve the above technical problems, the technical solution that the utility model uses is：A kind of cement producing line is provided
Remote control and regulation system, the cement producing line is made of multiple industrial equipments, and the industrial equipment is included according to manufacture of cement
First group, second group and the 3rd group industrial equipment that the flow of line is set gradually, and first group of industrial equipment includes setting by flow
Ingredients belt, dispensing elevator, the extruder with feed bin, extruding elevator, V-type powder concentrator and the duplex cyclone cylinder put, the
Two groups of industrial equipments include the cement flour mill by flow setting, go out to grind elevator, upper storehouse elevator and cement bunker；3rd group
Industrial equipment includes main air blower and time wind turbine, and the top of the duplex cyclone cylinder is connected with collection cement dust by main air blower
Main dust catcher, the exit of the cement flour mill passes through secondary wind turbine connection time dust catcher；In first group of industrial equipment
Ingredients belt, dispensing elevator, the extruder with feed bin, extruding elevator, the power of V-type powder concentrator and duplex cyclone cylinder
Unit is electrically connected with the PLC controller of corresponding industrial equipment；Cement flour mill in second group of industrial equipment, go out mill
The temperature sensor and humidity sensor of the power unit and cement bunker of elevator and upper storehouse elevator and corresponding industry
The PLC controller of equipment is electrically connected；The power unit and dust of main air blower and time wind turbine in the 3rd group of industrial equipment are dense
PLC controller of the sensor all with corresponding industrial equipment is spent to be electrically connected；
The remote control and regulation system includes industrial equipment data collection layer, enterprises supervisory layers and remote user terminals prison
Layer is controlled, the industrial equipment data collection layer passes through LAN connection, the enterprises prison with the enterprises supervisory layers
Control layer is connected with the remote user terminals supervisory layers by internet；
The industrial equipment data collection layer includes the industrial equipment, industrial personal computer, industrial equipment alarm unit and industry control
Machine alarm unit, the industrial equipment are connected with the industrial personal computer, and the industrial equipment alarm unit connects with the industrial equipment
Connect, the industrial personal computer alarm unit includes multiple industrial personal computer alarms, and each industrial personal computer alarm all connects with corresponding industrial personal computer
Connect, and it is in parallel between the industrial personal computer alarm；Each industrial equipment is all equipped with the PLC controller, data collector and work
Industry equipment alarm device, the data collector of same industrial equipment are electrically connected with PLC controller, the PLC controller and the work
Control machine is connected by serial communication or TCP/IP communication mode, and industrial equipment alarm and the PLC of each industrial equipment are controlled
Device processed connection, all industrial equipment alarms form the industrial equipment alarm unit, and the industrial equipment alarm it
Between it is in parallel；
The industrial personal computer be equipped with 4, First industrial personal computer is connected with first group of industrial equipment, second industrial personal computer and
Second group of industrial equipment connection, the 3rd industrial personal computer are connected with the 3rd group of industrial equipment, the 4th work
Control machine is spare industrial personal computer；
The enterprises supervisory layers include database server, Breakdown Maintenance server, historical record server and behaviour
Stand, the active station passes through LAN connection, the active station and the database server, the event with the industrial personal computer
Barrier safeguards server and the historical record server all by the LAN connection of enterprises；
The enterprises supervisory layers include user terminal.
Further say, the industrial equipment data collection layer further includes electronic eyes, the electronic eyes and the industrial personal computer
Connected by serial communication or TCP/IP communication mode, the electronic eyes is equipped with three, respectively positioned at the cement producing line
Front end, middle-end and end, and the electronic eyes of front end is connected with the First industrial personal computer, the electronic eyes of middle-end with described 3rd
Industrial personal computer connects, and the electronic eyes of rear end is connected with second industrial personal computer.
Further say, further include standby server, the standby server is located at the scene of the cement producing line, institute
It is all that electric wire is connected that standby server, which is stated, with each industrial personal computer.
Further say, the active station includes real-time display module, abnormal alarm module, industrial equipment data query mould
Block and industrial equipment data conditioning module, the real-time display module, abnormal alarm module, industrial equipment data inquiry module and
Controller of the industrial equipment data conditioning module all with the active station is electrically connected.
Further say, the sensor of dust concentration is online laser dust concentration detector.
Further say, the PLC controller is microcontroller.
Further say, each industrial equipment alarm is all equipped with coding corresponding with the industrial equipment, each
The industrial personal computer alarm is all equipped with coding corresponding with the industrial personal computer.
The beneficial effects of the utility model are：
The remote control and regulation system of the utility model realize the live industrial equipment of cement producing line carry out remote debugging with
Monitoring, makes monitoring process more targetedly and suitability, can remote inquiry monitoring data, understand the real-time feelings of engineering site
Condition；Conventional network resources are made full use of, the operation management mode of industrial equipment is switched into active maintenance by passive maintenance, reduces people
Mass data is patrolled and artificially collected to work, so as to for business administration and safeguard saving great amount of cost, and can guarantee that the number of collection
According to promptness and accuracy；
Wherein, the alarm unit of the system includes industrial equipment alarm unit and industrial personal computer alarm unit, when, industry control
Machine alarm unit include with the one-to-one alarm of industrial equipment, when industrial equipment is abnormal, can and alarm, and
Faulty equipment can promptly and accurately be found, it is ensured that the promptly and accurately processing to abnormal conditions, second, industrial personal computer alarm unit include with
The one-to-one alarm of industrial personal computer, can also alarm when industrial personal computer is abnormal, in addition to finding failure in time and repairing, also
It can be worked at the same time by spare industrial personal computer, not interfere with the normal operation of production line；
More preferably, standby server is additionally provided with, and is connected between standby server and industrial personal computer by electric wire, in enterprise
When internal lan is abnormal, it can be worked on by standby server, avoid Missing data, and not influence the normal fortune of production line
OK.
Described above is only the general introduction of technical solutions of the utility model, in order to better understand the skill of the utility model
Art means, and being practiced according to the content of specification, with the preferred embodiment of the utility model and coordinate attached drawing detailed below
Describe in detail bright as after.
Brief description of the drawings
Fig. 1 is the structure diagram of the industrial equipment of the cement producing line of the utility model；
Fig. 2 is the control principle structure diagram of the utility model；
Each several part mark is as follows in attached drawing：
Ingredients belt 11, dispensing elevator 12, the extruder 13 with feed bin, extruding elevator 14, V-type powder concentrator 15,
Duplex cyclone cylinder 16, cement flour mill 21, go out to grind elevator 22, upper storehouse elevator 23, cement bunker 24, main air blower 31, main dust suction
Device 32, secondary wind turbine 33, secondary dust catcher 34, industrial equipment data collection layer 10, enterprises supervisory layers 20, remote user terminals prison
Control layer 30, LAN 40, internet 50, industrial equipment alarm unit 103, industrial personal computer alarm unit 104, PLC controller 1011,
Data collector 1012, industrial equipment alarm 1013,1021, second industrial personal computers 1022 of First industrial personal computer, the 3rd work
Control machine 1023, database server 201, Breakdown Maintenance server 202, historical record server 203, active station 204 and user
Terminal 301.
Embodiment
Illustrate specific embodiment of the present utility model below by way of particular specific embodiment, those skilled in the art can
The advantages of the utility model is understood by content disclosed in the present specification easily and effect.The utility model can also it is other not
Same mode is practiced, i.e. under the scope of revealed without departing substantially from the utility model, can give different modification and change.
Embodiment：A kind of remote control and regulation system of cement producing line, as depicted in figs. 1 and 2, the cement producing line is by more
A industrial equipment composition, the industrial equipment include first group, second group set gradually according to the flow of cement producing line and
3rd group of industrial equipment, and first group of industrial equipment includes the ingredients belt 11, dispensing elevator 12, strip by flow setting
Extruder 13, extruding elevator 14, V-type powder concentrator 15 and the duplex cyclone cylinder 16 in storehouse, second group of industrial equipment include pressing flow
The cement flour mill 21 of setting, go out to grind elevator 22, upper storehouse elevator 23 and cement bunker 24；3rd group of industrial equipment includes master
Wind turbine 31 and time wind turbine 33, and the top of the duplex cyclone cylinder is connected with the main dust suction for collecting cement dust by main air blower 31
Device 32, the exit of the cement flour mill connect time dust catcher 34 by secondary wind turbine 33；In first group of industrial equipment
Ingredients belt, dispensing elevator, the extruder with feed bin, the power list for extruding elevator, V-type powder concentrator and duplex cyclone cylinder
It is first to be electrically connected with the PLC controller of corresponding industrial equipment 1011；Cement flour mill in second group of industrial equipment, go out
Grind the power unit of elevator and upper storehouse elevator and the temperature sensor and humidity sensor of cement bunker and corresponding work
The PLC controller of industry equipment is electrically connected；The power unit and dust of main air blower and time wind turbine in the 3rd group of industrial equipment
PLC controller of the concentration sensor all with corresponding industrial equipment is electrically connected；
It is whole that the remote control and regulation system includes industrial equipment data collection layer 10, enterprises supervisory layers 20 and long-distance user
Supervisory layers 30 are held, the industrial equipment data collection layer is connected with the enterprises supervisory layers by LAN 40, the enterprise
Portion's supervisory layers are connected with the remote user terminals supervisory layers by internet 50 in the industry；
The industrial equipment data collection layer includes the industrial equipment, industrial personal computer, industrial equipment alarm unit 103 and work
Control machine alarm unit 104, the industrial equipment is connected with the industrial personal computer, and the industrial equipment alarm unit is set with the industry
Standby connection, the industrial personal computer alarm unit include multiple industrial personal computer alarms, each industrial personal computer alarm all with corresponding industry control
Machine connects, and in parallel between the industrial personal computer alarm；Each industrial equipment is all equipped with the PLC controller 1011, data are adopted
Storage 1012 and industrial equipment alarm 1013, the data collector of same industrial equipment is electrically connected with PLC controller, described
PLC controller is connected with the industrial personal computer by serial communication or TCP/IP communication mode, the industry of each industrial equipment
Equipment alarm device is connected with PLC controller, and all industrial equipment alarms form the industrial equipment alarm unit, and described
It is in parallel between industrial equipment alarm；
The industrial personal computer is equipped with 4, and First industrial personal computer 1021 is connected with first group of industrial equipment, second industry control
Machine 1022 is connected with second group of industrial equipment, and the 3rd industrial personal computer 1023 is connected with the 3rd group of industrial equipment,
4th industrial personal computer is spare industrial personal computer；
The enterprises supervisory layers include database server 201, Breakdown Maintenance server 202, historical record service
Device 203 and active station 204, the active station pass through LAN connection, the active station and the database with the industrial personal computer
Server, the Breakdown Maintenance server and the historical record server all pass through the LAN connection of enterprises；
The enterprises supervisory layers include user terminal 301.
The industrial equipment data collection layer further includes electronic eyes, and the electronic eyes passes through serial communication with the industrial personal computer
Or TCP/IP communication mode connects, the electronic eyes is equipped with three, respectively positioned at the front end of the cement producing line, middle-end and end
End, and the electronic eyes of front end is connected with the First industrial personal computer, the electronic eyes of middle-end is connected with the 3rd industrial personal computer, after
The electronic eyes at end is connected with second industrial personal computer.
Standby server is further included, the standby server is located at the scene of the cement producing line, the active service
Device is all that electric wire is connected with each industrial personal computer.
The active station is set including real-time display module, abnormal alarm module, industrial equipment data inquiry module and industry
Standby data conditioning module, the real-time display module, abnormal alarm module, industrial equipment data inquiry module and industrial equipment number
It is electrically connected according to controller of the adjustment module all with the active station.
The sensor of dust concentration is online laser dust concentration detector.
The PLC controller is microcontroller.
Each industrial equipment alarm is all equipped with coding corresponding with the industrial equipment, each industrial personal computer report
Alert device is all equipped with coding corresponding with the industrial personal computer.
The operation principle and the course of work of the utility model are as follows：
Under the industrial equipment working status of cement producing line, the working statuses such as parameter are passed to corresponding work by industrial equipment
Control machine, and active station is passed to by the LAN of enterprises, active station handles data and is monitored in real time and transmitted
To corresponding database server, Breakdown Maintenance server and historical record server etc., user terminal is by internet to behaviour
The data for making to stand are checked, if the industrial equipment at scene is abnormal, corresponding alarm equipment alarm, reminds and safeguard in time；If
The industrial personal computer at scene is abnormal, and corresponding alarm can also alarm, and can enable spare industrial personal computer, is not influenced normal
Production；The LAN of enterprises is easily unstable, is abnormal, and enables standby server at this time, due to standby server with
Industrial personal computer is electric wire connection, and standby server can not interfere with normal production with respite.
The above description is only the embodiments of the present invention, and it does not limit the scope of the patent of the present invention, every
Equivalent structure made based on the specification and figures of the utility model, is directly or indirectly used in other relevant technologies
Field, is equally included in the patent within the scope of the utility model.
Claims (7)
- A kind of 1. remote control and regulation system of cement producing line, it is characterised in that：The cement producing line is by multiple industrial equipment groups Into the industrial equipment includes setting according to first group, second group and the 3rd group industry that the flow of cement producing line is set gradually It is standby, and first group of industrial equipment includes the ingredients belt (11), dispensing elevator (12), the extruding with feed bin by flow setting Machine (13), extruding elevator (14), V-type powder concentrator (15) and duplex cyclone cylinder (16), second group of industrial equipment include pressing flow The cement flour mill (21) of setting, go out to grind elevator (22), upper storehouse elevator (23) and cement bunker (24)；3rd group of industry is set It is standby to include main air blower (31) and time wind turbine (33), and the top of the duplex cyclone cylinder is connected with collection water by main air blower (31) The main dust catcher (32) of mud dust, the exit of the cement flour mill connect time dust catcher (34) by secondary wind turbine (33)；Institute State ingredients belt, dispensing elevator, the extruder with feed bin, extruding elevator, the V-type powder concentrator in first group of industrial equipment It is electrically connected with the power unit of duplex cyclone cylinder with the PLC controller of corresponding industrial equipment；Second group of industrial equipment In cement flour mill, go out to grind elevator and upper storehouse elevator power unit and cement bunker temperature sensor and humidity pass Sensor is all electrically connected with the PLC controller (1011) of corresponding industrial equipment；Main air blower in the 3rd group of industrial equipment It is electrically connected with the PLC controller of the power unit and sensor of dust concentration of secondary wind turbine all with corresponding industrial equipment；It is whole that the remote control and regulation system includes industrial equipment data collection layer (10), enterprises supervisory layers (20) and long-distance user Supervisory layers (30) are held, the industrial equipment data collection layer is connected with the enterprises supervisory layers by LAN (40), institute Enterprises supervisory layers are stated to be connected by internet (50) with the remote user terminals supervisory layers；The industrial equipment data collection layer includes the industrial equipment, industrial personal computer, industrial equipment alarm unit (103) and industry control Machine alarm unit (104), the industrial equipment are connected with the industrial personal computer, and the industrial equipment alarm unit is set with the industry Standby connection, the industrial personal computer alarm unit include multiple industrial personal computer alarms, each industrial personal computer alarm all with corresponding industry control Machine connects, and in parallel between the industrial personal computer alarm；Each industrial equipment is all equipped with the PLC controller (1011), data Collector (1012) and industrial equipment alarm (1013), the data collector of same industrial equipment are electrically connected with PLC controller, The PLC controller is connected with the industrial personal computer by serial communication or TCP/IP communication mode, each industrial equipment Industrial equipment alarm is connected with PLC controller, and all industrial equipment alarms form the industrial equipment alarm unit, and It is in parallel between the industrial equipment alarm；The industrial personal computer is equipped with 4, and First industrial personal computer (1021) is connected with first group of industrial equipment, second industrial personal computer (1022) it is connected with second group of industrial equipment, the 3rd industrial personal computer (1023) is connected with the 3rd group of industrial equipment, the Four industrial personal computers are spare industrial personal computer；The enterprises supervisory layers include database server (201), Breakdown Maintenance server (202), historical record service Device (203) and active station (204), the active station pass through LAN connection, the active station and the number with the industrial personal computer All pass through the LAN connection of enterprises according to storehouse server, the Breakdown Maintenance server and the historical record server；The enterprises supervisory layers include user terminal (301).
- 2. the remote control and regulation system of cement producing line according to claim 1, it is characterised in that：The industrial equipment data Acquisition layer further includes electronic eyes, and the electronic eyes is connected with the industrial personal computer by serial communication or TCP/IP communication mode, institute Electronic eyes is stated equipped with three, respectively positioned at the front end of the cement producing line, middle-end and end, and the electronic eyes of front end with it is described First industrial personal computer connects, and the electronic eyes of middle-end is connected with the 3rd industrial personal computer, the electronic eyes of rear end and described second Industrial personal computer connects.
- 3. the remote control and regulation system of cement producing line according to claim 1, it is characterised in that：Further include active service Device, the standby server are located at the scene of the cement producing line, and the standby server is all with each industrial personal computer Electric wire connects.
- 4. the remote control and regulation system of cement producing line according to claim 1, it is characterised in that：The active station includes real When display module, abnormal alarm module, industrial equipment data inquiry module and industrial equipment data conditioning module, it is described aobvious in real time Show module, abnormal alarm module, industrial equipment data inquiry module and industrial equipment data conditioning module all with the active station Controller be electrically connected.
- 5. the remote control and regulation system of cement producing line according to claim 1, it is characterised in that：The dust concentration sensing Device is online laser dust concentration detector.
- 6. the remote control and regulation system of cement producing line according to claim 1, it is characterised in that：The PLC controller is Microcontroller.
- 7. the remote control and regulation system of cement producing line according to claim 1, it is characterised in that：Each industrial equipment Alarm is all equipped with coding corresponding with the industrial equipment, and each industrial personal computer alarm is all equipped with and the industrial personal computer pair The coding answered.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721319473.3U CN207301781U (en) | 2017-10-13 | 2017-10-13 | The remote control and regulation system of cement producing line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721319473.3U CN207301781U (en) | 2017-10-13 | 2017-10-13 | The remote control and regulation system of cement producing line |
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| Publication Number | Publication Date |
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| CN207301781U true CN207301781U (en) | 2018-05-01 |
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ID=62414120
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| Application Number | Title | Priority Date | Filing Date |
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| CN201721319473.3U Active CN207301781U (en) | 2017-10-13 | 2017-10-13 | The remote control and regulation system of cement producing line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109368287A (en) * | 2018-11-01 | 2019-02-22 | 郑州晨丰机械设备有限公司 | A kind of control system of the bulk transport system docked with environment monitoring data |
| CN111459107A (en) * | 2020-04-08 | 2020-07-28 | 苏州中材建设有限公司 | Novel dry-process cement production line control system based on cloud platform |
-
2017
- 2017-10-13 CN CN201721319473.3U patent/CN207301781U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109368287A (en) * | 2018-11-01 | 2019-02-22 | 郑州晨丰机械设备有限公司 | A kind of control system of the bulk transport system docked with environment monitoring data |
| CN109368287B (en) * | 2018-11-01 | 2023-11-24 | 郑州晨丰机械设备有限公司 | Control system of bulk material conveying system in butt joint with environment-friendly monitoring data |
| CN111459107A (en) * | 2020-04-08 | 2020-07-28 | 苏州中材建设有限公司 | Novel dry-process cement production line control system based on cloud platform |
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