CN112085383A - Visualization method, system and terminal for work efficiency of turner in clothing factory - Google Patents
Visualization method, system and terminal for work efficiency of turner in clothing factory Download PDFInfo
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Abstract
The visualization method, the visualization system and the visualization terminal for the working efficiency of the machineries of the clothing factory solve the problems that the performance of the machineries cannot be visually measured, the working efficiency, the sewing quality, the overall working efficiency of teams and the like of each machinist cannot be visually fed back to each team leader, and then each leader cannot know the current production line condition, find the problem in time and process the problem in the prior art. The invention provides a visualization method for showing the working efficiency of a turner in a clothing factory, which can visually show the working performance of the turner, so that a team leader can timely know the working efficiency, sewing quality, equipment utilization rate and other conditions of the turner, and further analyze the problems of low efficiency and sewing quality, so that equipment maintenance and skill training can be more reasonably carried out, and the production efficiency and production quality of the clothing factory can be improved.
Description
Technical Field
The invention relates to the field of sewing equipment, in particular to a visualization method, a visualization system and a visualization terminal for the working efficiency of a turner in a clothing factory.
Background
In the traditional clothing industry, most enterprises cannot visually measure the performance of a car worker, and a clothing factory cannot visually feed back the working efficiency, sewing quality, the overall working efficiency of teams and the like of each car worker to each team leader, so that each leader cannot know the current production line condition and timely find and process problems.
Disclosure of Invention
In view of the above disadvantages of the prior art, an object of the present invention is to provide a method, a system, and a terminal for visualizing the work efficiency of a machinist in a clothing factory, which are used to solve the problems that the performance of the machinist cannot be visually measured, the work efficiency, the sewing quality, the overall work efficiency of a team and the like of each machinist cannot be visually fed back to each team leader, and thus each leader cannot know the current production line condition, and can timely find and handle the problem.
In order to achieve the above and other related objects, the present invention provides a method for visualizing the work efficiency of a machinist in a clothing factory, which is applied to a system for visualizing the work efficiency of the machinist in the clothing factory, and the method includes: the system comprises a server, one or more station terminals, one or more sewing devices and a team billboard terminal, wherein the server is connected with one or more of each station terminal, each sewing device and the team billboard terminal; the method comprises the following steps: one or more of a sewing equipment utilization rate visualization step, a staff working efficiency visualization step, a staff sewing quality visualization step and a team working efficiency visualization step; wherein the step of visualizing the utilization rate of the sewing equipment comprises: comparing the total time of the current day operation of each sewing device stored by the server and/or each sewing device with the total time of the current day power-on to obtain a sewing machine utilization rate indication display signal for judging the sewing device utilization rate on the sewing device; the staff work efficiency visualization step comprises the following steps: comparing the total output of the employees of the current day stored by a server and/or each station terminal with the current average output of the team obtained from the total output of the employees of the current day stored by the server, and obtaining employee efficiency display signals for respectively judging the working efficiency of each employee at each station terminal; the staff sewing quality visualization step comprises the following steps: comparing the qualified output of the employees of the same day stored by the server and/or the station terminals with the total output of the employees of the same day respectively to obtain employee sewing quality display signals for judging the sewing quality of each employee on the team billboard terminal; the team work efficiency visualization step comprises the following steps: and comparing the total output of the teams on the same day obtained from the total output of the employees on the same day stored by the server with the preset target output of the teams stored by the server to obtain team work efficiency display signals for judging the overall work efficiency of the teams on the team billboard terminal.
In an embodiment of the present invention, the manner of comparing the total time of the current day operation of each sewing device stored by the server and/or each sewing device with the total time of the current day power-on to obtain the sewing machine utilization rate indicating display signal for determining the sewing device utilization rate on the sewing device includes: comparing the total time of the current day operation of each sewing device stored by the server and/or each sewing device with the total time of the current day electrification, and calculating the specific weight value of the total time of the current day operation of each sewing device in the total time of the current day electrification of each sewing device; comparing the specific gravity value with one or more preset specific gravity threshold ranges of the utilization rate of the sewing machine to obtain a sewing machine utilization rate indication display signal for judging the degree of the utilization rate of each sewing machine on the sewing machine; wherein the magnitude of each sewing machine utilization rate is related to each sewing machine utilization rate specific gravity threshold range.
In an embodiment of the present invention, the manner of comparing the total daily employee yield of each employee stored by the server and/or each workstation terminal with the current average group yield obtained from the total daily employee yield of each employee in the current group stored by the server to obtain the employee efficiency display signal for respectively determining the work efficiency of each employee at each workstation terminal includes: comparing the total output of the employees of each employee on the same day stored by a server and/or each workstation terminal with the current average output of the team obtained from the total output of the employees of each employee on the same day in the current team stored by the server, and calculating the specific weight value of the total output of the employees of each employee on the same day in the current average output of the team; comparing the specific gravity value with one or more preset staff working efficiency threshold ranges, and respectively judging staff efficiency display signals of the working efficiency degree of each staff at each station terminal; in an embodiment of the present invention, the degree of the work efficiency of each employee and the range of the work efficiency threshold of each employee are related to each other, and the manner of obtaining the evaluation result corresponding to the real-time data of each turbo generator by respectively determining each specific value based on the preset state determination threshold includes: comparing the comparison value of the real-time data of each turbonator with the state judgment threshold value respectively to obtain a difference value corresponding to the real-time data of each turbonator; and obtaining an evaluation result corresponding to the real-time data of each turbonator according to the difference value.
In an embodiment of the present invention, the manner of comparing the qualified output of the employee of the same day stored by the server and/or the workstation terminals with the total output of the employee of the same day to obtain the employee sewing quality display signal for determining the sewing quality of each employee on the team billboard terminal includes: comparing the qualified output of the employees of each day stored by the server and/or the station terminals with the total output of the employees of each day, and calculating the specific gravity value of the qualified output of the employees of each day accounting for the total output of the employees of each day; comparing the specific gravity value with one or more preset staff sewing quality threshold value ranges to obtain staff sewing quality display signals for judging the sewing quality of each staff on the team billboard terminal; wherein the sewing quality is related to the sewing quality threshold range of each staff.
In an embodiment of the present invention, the manner of comparing the total daily team production obtained from the total daily employee production of each employee stored in the server with the preset team target production stored in the server to obtain the team work efficiency display signal for determining the overall team work efficiency on the team billboard terminal includes: comparing the total output of the teams on the same day obtained from the total output of the employees on the same day stored by the server with the preset target output of the teams stored by the server, and calculating the specific gravity value of the current total output of the teams in the target output of the teams on the same day; comparing the specific gravity value with one or more preset threshold ranges of the overall working efficiency of the team to obtain team working efficiency display signals for judging the degree of the overall working efficiency of the team on a team billboard terminal; and the degree of the overall working efficiency of the team is related to the threshold range of the overall working efficiency of each team.
In an embodiment of the present invention, a connection mode of the server to connect the sewing devices includes: directly or indirectly through each station terminal; wherein the direct connection comprises: the server is directly electrically or communicatively connected with each sewing device; said indirect connection through each of said station terminals comprises: the server is connected with each sewing device through connecting each station terminal, wherein each station terminal is directly connected with each sewing device in an electrical or communication mode.
In an embodiment of the present invention, the types of the display signal for indicating the utilization rate of the sewing machine, the display signal for displaying the efficiency of the staff members in terms of work efficiency, the display signal for displaying the sewing quality of the staff members, and the display signal for displaying the work efficiency of the team and team include: one or more of an indicator light signal, an interface background color signal, a text signal, and an image signal.
In an embodiment of the present invention, the display signal for indicating utilization of the sewing machine and/or the display signal for displaying work efficiency of the team comprises: the method comprises the steps of correspondingly judging a red light signal that the utilization rate of each sewing device does not reach the minimum value and/or the working efficiency of the whole team is insufficient, correspondingly judging a yellow light signal that the utilization rate of each sewing device reaches the minimum value and/or the working efficiency of the whole team reaches a basic value, and correspondingly judging a green light signal that the utilization rate of each sewing device is fully utilized and/or the working efficiency of the whole team exceeds the basic value; and/or the staff efficiency display signal and/or the staff sewing quality display signal comprise: the interface background red signal corresponding to the judgment that the working efficiency of each employee is low and/or the judgment that the sewing quality of each employee is poor, the interface background yellow signal corresponding to the judgment that the working efficiency of each employee is to be improved and/or the sewing quality of each employee is to be improved, and the interface background green signal corresponding to the judgment that the working efficiency of each employee has met the requirement and/or the sewing quality of each employee has met the requirement.
To achieve the above and other related objects, the present invention provides a system for visualizing the work efficiency of a machinist in a clothing factory, the system comprising: the system comprises a server, one or more station terminals, one or more sewing devices, a team billboard terminal and a visualization module, wherein the visualization module is connected with one or more of the server, the station terminals, the sewing devices and the team billboard terminal, and the server is connected with one or more of the station terminals, the sewing devices and the team billboard terminal; wherein the visualization module comprises: one or more of a sewing equipment utilization rate visualization unit, a staff working efficiency visualization unit, a staff sewing quality visualization unit and a team working efficiency visualization unit; the sewing equipment utilization rate visualization unit is used for comparing the total time of the current day operation of each sewing equipment stored by the server and/or each sewing equipment with the total time of the current day power-on to obtain a sewing machine utilization rate indication display signal for judging the sewing equipment utilization rate on the sewing equipment; the staff work efficiency visualization unit is used for respectively comparing the total daily staff output of each staff stored by the server and/or each station terminal with the current average team output obtained by the total daily staff output of each staff in the current team stored by the server, and obtaining staff efficiency display signals used for respectively judging the work efficiency of each staff at each station terminal; the staff sewing quality visualization unit is used for respectively comparing the qualified output of the staff of each day stored by the server and/or each station terminal with the total output of the staff of each day to obtain staff sewing quality display signals for judging the sewing quality of each staff on the team billboard terminal; and the team work efficiency visualization unit is used for comparing the total team work yield on the same day obtained by the total employee work yield on the same day of the employees stored by the server with the preset team target yield stored by the server to obtain a team work efficiency display signal for judging the overall team work efficiency on the team billboard terminal.
In order to achieve the above and other related objects, the present invention provides a visual terminal for the working efficiency of a machinist in a clothing factory, comprising: a memory for storing a computer program; and the processor is used for executing the visualization method of the work efficiency of the turner in the clothing factory.
As described above, the method, the system and the terminal for visualizing the work efficiency of the machinist in the clothing factory have the following advantages: the invention provides a visualization method for showing the working efficiency of a turner in a clothing factory, which can visually show the working performance of the turner, so that a team leader can timely know the working efficiency, sewing quality, equipment utilization rate and other conditions of the turner, and further analyze the problems of low efficiency and sewing quality, so that equipment maintenance and skill training can be more reasonably carried out, and the production efficiency and production quality of the clothing factory can be improved.
Drawings
Fig. 1 is a flowchart illustrating a method for visualizing the work efficiency of a machinist in a clothing factory according to an embodiment of the present invention.
Fig. 2 is a flow chart illustrating a sewing machine utilization rate visualization step according to an embodiment of the present invention.
Fig. 3 is a flowchart illustrating the staff work efficiency visualization step according to an embodiment of the present invention.
Fig. 4 is a flowchart illustrating a step of visualizing the sewing quality of the employee according to an embodiment of the present invention.
Fig. 5 is a flowchart illustrating a step of visualizing the working efficiency of the team according to an embodiment of the present invention.
Fig. 6 is a schematic structural diagram illustrating a system for visualizing the work efficiency of a machinist in a clothing factory according to an embodiment of the present invention.
Fig. 7 is a schematic structural diagram of a visualization system framework for the work efficiency of the machinist in the clothing factory according to an embodiment of the invention.
Fig. 8 is a schematic structural diagram of a visualization system framework for the work efficiency of the machinist in the clothing factory according to an embodiment of the invention.
Fig. 9 is a schematic structural diagram of a visualization system framework for the work efficiency of the machinist in the clothing factory according to an embodiment of the invention.
Fig. 10 is a schematic structural diagram of a visualization terminal for the work efficiency of the machinist in the clothing factory according to an embodiment of the invention.
Detailed Description
The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention. It is to be noted that the features in the following embodiments and examples may be combined with each other without conflict.
It is noted that in the following description, reference is made to the accompanying drawings which illustrate several embodiments of the present invention. It is to be understood that other embodiments may be utilized and that mechanical, structural, electrical, and operational changes may be made without departing from the spirit and scope of the present invention. The following detailed description is not to be taken in a limiting sense, and the scope of embodiments of the present invention is defined only by the claims of the issued patent. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. Spatially relative terms, such as "upper," "lower," "left," "right," "lower," "below," "lower," "over," "upper," and the like, may be used herein to facilitate describing one element or feature's relationship to another element or feature as illustrated in the figures.
Throughout the specification, when a part is referred to as being "connected" to another part, this includes not only a case of being "directly connected" but also a case of being "indirectly connected" with another element interposed therebetween. In addition, when a certain part is referred to as "including" a certain component, unless otherwise stated, other components are not excluded, but it means that other components may be included.
The terms first, second, third, etc. are used herein to describe various elements, components, regions, layers and/or sections, but are not limited thereto. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the scope of the present invention.
Also, as used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context indicates otherwise. It will be further understood that the terms "comprises," "comprising," and/or "comprising," when used in this specification, specify the presence of stated features, operations, elements, components, items, species, and/or groups, but do not preclude the presence, or addition of one or more other features, operations, elements, components, items, species, and/or groups thereof. The terms "or" and/or "as used herein are to be construed as inclusive or meaning any one or any combination. Thus, "A, B or C" or "A, B and/or C" means "any of the following: a; b; c; a and B; a and C; b and C; A. b and C ". An exception to this definition will occur only when a combination of elements, functions or operations are inherently mutually exclusive in some way.
The embodiment of the invention provides a visualization method for the working efficiency of a turner in a clothing factory, which solves the problems that in the prior art, the performance of the turner cannot be visually measured, the clothing factory cannot visually feed back the working efficiency, sewing quality, the overall working efficiency of a team and the like of each turner to all the responsible persons of the team, and then all the responsible persons cannot know the current production line condition, find and process problems in time. The invention provides a visualization method for showing the working efficiency of a turner in a clothing factory, which can visually show the working performance of the turner, so that a team leader can timely know the working efficiency, sewing quality, equipment utilization rate and other conditions of the turner, and further analyze the problems of low efficiency and sewing quality, so that equipment maintenance and skill training can be more reasonably carried out, and the production efficiency and production quality of the clothing factory can be improved.
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that those skilled in the art can easily implement the embodiments of the present invention. The present invention may be embodied in many different forms and is not limited to the embodiments described herein.
As shown in fig. 1, a flow chart of a visualization method of the work efficiency of a machinist in a clothing factory in an embodiment of the invention is shown.
Be applied to garment factory car worker work efficiency's visual system includes: the system comprises a server, one or more station terminals, one or more sewing devices and a team billboard terminal, wherein the server is connected with one or more of each station terminal, each sewing device and the team billboard terminal; the method comprises the following steps:
the sewing device utilization rate visualizing step S11 includes: comparing the total time of the current day operation of each sewing device stored by the server and/or each sewing device with the total time of the current day power-on to obtain a sewing machine utilization rate indication display signal for judging the sewing device utilization rate on the sewing device;
optionally, the manner of comparing the total time of the current day operation of each sewing device stored by the server and/or each sewing device with the total time of the current day power-on to obtain the sewing machine utilization rate indication display signal for determining the sewing device utilization rate on the sewing device includes: comparing the total time of the current day operation of each sewing device stored by the server and/or each sewing device with the total time of the current day electrification, and calculating the specific weight value of the total time of the current day operation of each sewing device in the total time of the current day electrification of each sewing device; comparing the specific gravity value with one or more preset specific gravity threshold ranges of the utilization rate of the sewing machine to obtain a sewing machine utilization rate indication display signal for judging the degree of the utilization rate of each sewing machine on the sewing machine; wherein the magnitude of each sewing machine utilization rate is related to each sewing machine utilization rate specific gravity threshold range.
Optionally, the number of the specific gravity threshold ranges of the utilization rate of the sewing machine is set according to requirements, and is not limited in the application, and it should be noted that each specific gravity threshold range of the utilization rate of the sewing machine corresponds to a large or small degree state of the utilization rate of the sewing machine.
Optionally, the total time of day operation of each sewing device is stored once per time threshold by the server and/or each sewing device.
Optionally, if the total time of the current day operation of each sewing device is compared with the total time of the current day power-on, the total time is stored by the server, the server is connected to each sewing device, and the connection mode of the server to each sewing device includes: directly or indirectly through each station terminal; wherein the direct connection comprises: the server is directly electrically or communicatively connected with each sewing device; said indirect connection through each of said station terminals comprises: the server is connected with each sewing device through connecting each station terminal, wherein each station terminal is directly connected with each sewing device in an electrical or communication mode.
Optionally, the type of the sewing machine utilization rate indicating display signal includes, but is not limited to, one or more of an indicator light signal, an interface background color signal, a text signal, and an image signal.
Optionally, the sewing device comprises: and the sewing equipment display module is used for displaying the sewing machine utilization rate indication display signal.
Optionally, the sewing device display module is configured to display one or more of an indicator light signal, an interface background color signal, a text signal, and an image signal;
specifically, if sewing machine utilization ratio indication display signal is the pilot lamp signal, then sewing equipment display module includes: an indicator light unit.
If the sewing machine utilization rate indication display signal is one or more of an interface background color signal, a character signal and an image signal, the sewing equipment display module comprises: and a display screen unit.
Specifically, the number, color and type of the indicator light signal, the interface background color signal, the text signal and the image signal are determined according to specific requirements, and are not limited in the present application.
Optionally, the total time of the current day operation of each sewing device stored by the server and/or each sewing device is compared with the total time of the current day power-on, and the specific gravity value of the total time of the current day operation of each sewing device in the total time of the current day power-on of each sewing device is calculated; respectively comparing the specific gravity value with a preset specific gravity threshold range of insufficient sewing machine utilization rate, a specific gravity threshold range of basic sewing machine utilization rate and a specific gravity threshold range of full sewing machine utilization rate;
if the specific gravity value is in the specific gravity threshold range of the insufficient utilization rate of the sewing machine, obtaining a sewing machine utilization rate indicating display signal for respectively judging the insufficient utilization rate of each sewing machine on the sewing equipment, and indicating that the sewing equipment does not reach the lowest value of the equipment utilization rate;
if the specific gravity value is in the range that the utilization rate of the sewing machine reaches the specific gravity threshold value of the basic value, obtaining a sewing machine utilization rate indicating display signal for respectively judging that the utilization rate of each sewing machine reaches the basic value on the sewing machine, and indicating that the sewing machine reaches the lowest value of the utilization rate;
if the specific gravity value is in the specific gravity threshold range of the full utilization rate of the sewing machine, obtaining a sewing machine utilization rate indicating display signal for respectively judging the full utilization rate of each sewing machine on the sewing equipment, and indicating that the sewing equipment is fully utilized.
Optionally, the display signal is an indicator light signal, and the display module of the sewing device comprises: the indicator light unit is used for obtaining red light signals for respectively judging that the utilization rate of each sewing device is insufficient on the sewing device if the specific gravity value is in the specific gravity threshold range of the insufficient utilization rate of the sewing machine; if the specific gravity value is in the range that the utilization rate of the sewing machine reaches the basic value specific gravity threshold value, obtaining yellow light signals for respectively judging that the utilization rate of each sewing device reaches the basic value on the sewing device; and if the specific gravity value is in the specific gravity threshold range of the full utilization rate of the sewing machine, obtaining green light signals for respectively judging the full utilization rate of each sewing device on the sewing device.
Optionally, after the sewing device is powered on, the total time of the current day operation is counted every half hour and compared with the total time of the current day power-on. If the proportion of the total time of the operation on the same day to the total time of the electrifying on the same day is less than 60%, the indicator light of the sewing machine turns red, which indicates that the sewing equipment does not reach the lowest value of the utilization rate of the equipment; if the specific gravity is more than or equal to 60% but less than 80%, the indicator light of the sewing machine turns yellow, which indicates that the sewing equipment has reached the lowest value of the utilization rate; if the specific gravity is more than or equal to 80 percent, the indicator light of the sewing machine turns green, which indicates that the sewing equipment is fully utilized. As shown in figure 2, the color of the indicator light of the sewing machine is dynamically changed according to the difference of the utilization rate of equipment, so that not only can the visual impact be increased to draw the attention of a team leader, but also the working performance of staff can be reflected from the side edge, therefore, the team leader can quickly locate the staff with low efficiency when patrolling a production line, find out and solve the reasons of low efficiency in time, and finally achieve the purpose of improving the efficiency of the whole production line.
The employee work efficiency visualization step S12 includes: comparing the total output of the employees of the current day stored by a server and/or each station terminal with the current average output of the team obtained from the total output of the employees of the current day stored by the server, and obtaining employee efficiency display signals for respectively judging the working efficiency of each employee at each station terminal;
optionally, the manner of respectively comparing the total output of the employees of the same day stored by the server and/or the workstation terminals with the current average output of the team obtained from the total output of the employees of the same day stored by the server in the current team to obtain the employee efficiency display signal for respectively judging the work efficiency of each employee at each workstation terminal includes: and respectively comparing the total output of the employees of each employee on the same day stored by the server and/or each workstation terminal with the current average output of the team obtained from the total output of the employees of each employee on the same day in the current team stored by the server, and calculating the specific weight value of the total output of the employees of each employee on the same day in the current average output of the team. Comparing the specific gravity value with one or more preset staff working efficiency threshold ranges, and respectively judging staff efficiency display signals of the working efficiency degree of each staff at each station terminal; and the degree of the work efficiency of each employee is related to the threshold range of the work efficiency of each employee.
Optionally, the number of the employee work efficiency threshold ranges is set according to a requirement, and is not limited in the application, and it should be noted that each employee work efficiency threshold range corresponds to a large and small degree state of the work efficiency of each employee.
Optionally, the total daily employee production of each employee is stored by the server and/or each sewing machine once each piece is completed.
Optionally, if the total output of the employees of the same day stored by the server is utilized, the server is connected with the workstation terminals, wherein each workstation terminal is directly electrically or communicatively connected with the server.
Optionally, the type of the staff efficiency display signal includes, but is not limited to, one or more of an indicator light signal, an interface background color signal, a text signal, and an image signal.
Optionally, the station terminal includes: and the station terminal display module is used for displaying the staff efficiency display signal.
Optionally, the station terminal display module is configured to display one or more of an indicator light signal, an interface background color signal, a text signal, and an image signal;
specifically, if staff's efficiency display signal is the pilot lamp signal, then station terminal display module includes: an indicator light unit.
If the staff efficiency display signal is one or more of an interface background color signal, a text signal and an image signal, the station terminal display module comprises: and a display screen unit.
Specifically, the number, color and type of the indicator light signal, the interface background color signal, the text signal and the image signal are determined according to specific requirements, and are not limited in the present application.
Optionally, the total output of the employees of each employee on the same day stored by the server and/or the workstation terminals is respectively compared with the current average output of the team obtained from the total output of the employees of each employee on the same day in the current team stored by the server, and the specific weight value of the total output of the employees of each employee on the same day in the current average output of the team is calculated. Respectively comparing the specific gravity value with a preset threshold range for low working efficiency of the staff, a threshold range for improving the working efficiency of the staff and a threshold range for meeting the requirement of the working efficiency of the staff;
if the specific gravity value is in the range of the staff working efficiency low threshold value, staff efficiency display signals used for respectively judging that the staff working efficiency is low on each station terminal are obtained, and the result shows that the sewing efficiency is too low;
if the specific gravity value is in the threshold range of the staff working efficiency to be improved, staff efficiency display signals for respectively judging that the staff working efficiency is to be improved on each station terminal are obtained, and the result shows that the sewing efficiency is to be improved;
and if the specific gravity value is in the range that the working efficiency of the staff reaches the required threshold value, acquiring staff efficiency display signals for respectively judging that the working efficiency of the staff reaches the required working efficiency on each station terminal, and indicating that the sewing efficiency reaches the average level.
Optionally, if the employee efficiency display signal is an interface background color signal, the station terminal display module includes: and the display screen unit displays the interface background color signal on a display interface. If the specific gravity value is in the range of the low threshold value of the working efficiency of the staff, obtaining red interface background color signals for respectively judging the low working efficiency of the staff on each station terminal, and indicating that the sewing efficiency is too low; if the specific gravity value is in the threshold range where the working efficiency of the staff is to be improved, obtaining yellow interface background color signals for respectively judging that the working efficiency of the staff is to be improved on each station terminal, and indicating that the sewing efficiency is to be improved; and if the specific gravity value is in the range that the working efficiency of the staff reaches the required threshold value, obtaining green interface background color signals for respectively judging that the working efficiency of the staff reaches the required value on each station terminal, and indicating that the sewing efficiency reaches the average level.
Optionally, the employees log in the terminal of the vehicle engineer, and the total output of the employees on the same day is counted once each employee is finished, and is compared with the current average output of the team. If the proportion of the total output of the employees on the day to the current average output of the team is less than 60%, the background of the station terminal interface turns red, and the sewing efficiency is too low; if the specific gravity is more than or equal to 60% but less than 80%, the background of the station terminal interface turns yellow, which indicates that the sewing efficiency needs to be improved; if the specific gravity is more than or equal to 80% but less than 100%, the background of the station terminal interface turns green, which indicates that the sewing efficiency still needs to be improved; if the specific gravity is more than or equal to 100 percent, the background of the station terminal interface turns blue, which indicates that the sewing efficiency reaches the average level, and the sewing efficiency is continuously maintained, as shown in fig. 3.
The staff sewing quality visualization step S13 includes: and respectively comparing the qualified output of the employees of each day stored by the server and/or each station terminal with the total output of the employees of each day to obtain employee sewing quality display signals for judging the sewing quality of each employee on the team billboard terminal.
Optionally, the manner of respectively comparing the qualified output of the employees of each day stored by the server and/or the workstation terminals with the total output of the employees of each day to obtain the employee sewing quality display signal for judging the sewing quality of each employee on the team billboard terminal includes: comparing the qualified output of the employees of each day stored by the server and/or the station terminals with the total output of the employees of each day, and calculating the specific gravity value of the qualified output of the employees of each day accounting for the total output of the employees of each day; comparing the specific gravity value with one or more preset staff sewing quality threshold value ranges to obtain staff sewing quality display signals for judging the sewing quality of each staff on the team billboard terminal; wherein the sewing quality is related to the sewing quality threshold range of each staff.
Optionally, the number of the staff sewing quality threshold ranges is set according to requirements, and is not limited in the application, and it should be noted that each staff sewing quality threshold range corresponds to a state of a good or bad sewing quality of each staff.
Optionally, the qualified daily employee production of each employee is stored by the server and/or each sewing machine once each piece is completed.
Optionally, if the qualified output of the employees of the same day and/or the total output of the employees of the same day stored by the server are utilized, the server is connected with the station terminals, wherein the station terminals are respectively and directly electrically or communicatively connected with the server.
Optionally, the type of the display signal of the sewing quality of the staff comprises one or more of an indicator light signal, an interface background color signal, a text signal and an image signal.
Optionally, the station terminal includes: and the station terminal display module is used for displaying the staff sewing quality display signal.
Optionally, the station terminal display module is configured to display one or more of an indicator light signal, an interface background color signal, a text signal, and an image signal;
specifically, if staff's sewing quality display signal is the pilot lamp signal, then station terminal display module includes: an indicator light unit.
If the staff sewing quality display signal is one or more of an interface background color signal, a character signal and an image signal, the station terminal display module comprises: and a display screen unit.
Specifically, the number, color and type of the indicator light signal, the interface background color signal, the text signal and the image signal are determined according to specific requirements, and are not limited in the present application.
Optionally, the qualified output of the employee of each employee stored by the server and/or the station terminals on the same day is respectively compared with the total output of the employee of each employee on the same day, and the specific gravity value of the qualified output of the employee of each employee on the same day accounting for the total output of the employee on the same day is calculated; respectively comparing the specific gravity value with a preset threshold range of staff sewing quality difference, a threshold range of staff sewing quality to be improved and a threshold range of staff sewing quality meeting requirements;
if the specific gravity value is within the threshold range of the staff sewing quality difference, staff sewing quality display signals used for respectively judging the staff sewing quality difference on each station terminal are obtained, and the result shows that the sewing quality is too poor;
if the specific gravity value is in the threshold range of the staff sewing quality to be improved, staff sewing quality display signals for respectively judging that the staff sewing quality is to be improved on each station terminal are obtained, and the result shows that the sewing quality is to be improved;
and if the specific gravity value is in the range that the sewing quality of the staff reaches the required threshold value, obtaining staff sewing quality display signals for respectively judging that the sewing quality of the staff reaches the requirements on each station terminal, and indicating that the sewing quality reaches the requirements.
Optionally, the staff sewing quality display signal is an interface background color signal, and the station terminal display module includes: and the display screen unit displays the interface background color signal on a display interface. If the specific gravity value is within the threshold range of the staff sewing quality difference, red interface background color signals used for respectively judging the staff sewing quality difference on each station terminal are obtained, and the sewing quality is indicated to be too poor; if the specific gravity value is in the threshold range of the sewing quality of the staff to be improved, obtaining yellow interface background color signals for respectively judging that the sewing quality of the staff to be improved on each station terminal, and indicating that the sewing quality is to be improved; if the specific gravity value is in the range that the sewing quality of the staff reaches the required threshold value, a green interface background color signal used for respectively judging that the sewing quality of the staff reaches the requirement on each station terminal is obtained, and the result shows that the sewing quality reaches the requirement.
Optionally, the staff logs in the terminal of the vehicle worker, the qualified output of the staff on the same day is counted once each time the staff completes one piece, and the qualified output is compared with the total output of the staff on the same day. If the qualified output of the staff in the same day accounts for less than 60 percent of the total output of the staff in the same day, the background of the station terminal interface turns red, which indicates that the sewing quality is too poor; if the specific gravity is more than or equal to 60% but less than 80%, the background of the station terminal interface turns yellow, which indicates that the sewing quality needs to be improved; if the specific gravity is more than or equal to 80% but less than 100%, the background of the station terminal interface turns green, which indicates that the sewing quality still needs to be improved; if the specific gravity is equal to 100%, the background of the station terminal interface turns blue, which indicates that the sewing quality meets the requirement, and the sewing quality is continuously maintained, as shown in fig. 4.
The team work efficiency visualization step S14 includes: and comparing the total output of the teams on the same day obtained from the total output of the employees on the same day stored by the server with the preset target output of the teams stored by the server to obtain team work efficiency display signals for judging the overall work efficiency of the teams on the team billboard terminal.
Optionally, the manner of comparing the total daily team production obtained from the total daily employee production of each employee stored in the server with the preset team target production stored in the server to obtain the team work efficiency display signal for determining the overall team work efficiency on the team billboard terminal includes: comparing the total output of the teams on the same day obtained from the total output of the employees on the same day stored by the server with the preset target output of the teams stored by the server, and calculating the specific gravity value of the current total output of the teams in the target output of the teams on the same day; comparing the specific gravity value with one or more preset threshold ranges of the overall working efficiency of the team to obtain team working efficiency display signals for judging the magnitude degree of the overall working efficiency of the team on a team billboard terminal; and the degree of the overall working efficiency of the team is related to the threshold range of the overall working efficiency of each team.
Optionally, the server is connected to the team billboard terminal, wherein the team billboard terminal is directly electrically or communicatively connected to the server.
Optionally, the number of the threshold ranges of the overall work efficiency of the team is set according to requirements, and is not limited in the application, and it should be noted that the threshold range of the overall work efficiency of each team corresponds to the state of the degree of the overall work efficiency of one team.
Optionally, the total employee production for each employee on the day is stored by the server once per time threshold.
Optionally, the type of the team work efficiency display signal includes, but is not limited to, one or more of an indicator light signal, an interface background color signal, a text signal, and an image signal.
Optionally, the team billboard terminal includes: and the team billboard terminal display module is used for displaying the team work efficiency display signals.
Optionally, the display module of the team billboard terminal is used for displaying one or more of an indicator light signal, an interface background color signal, a text signal and an image signal;
specifically, if team work efficiency shows that the signal is the pilot lamp signal, then team billboard terminal display module includes: an indicator light unit.
If the team work efficiency display signal is one or more of an interface background color signal, a text signal and an image signal, the team billboard terminal display module comprises: and a display screen unit.
Specifically, the number, color and type of the indicator light signal, the interface background color signal, the text signal and the image signal are determined according to specific requirements, and are not limited in the present application.
Optionally, the total output of the team on the same day obtained from the total output of the employees on the same day stored by the server is compared with a preset target output of the team stored by the server, and a specific gravity value of the current total output of the team accounting for the target output of the team on the same day is calculated; respectively comparing the specific gravity value with a preset threshold value for the integral working efficiency of the team to be insufficient, the range of the integral working efficiency of the team reaching the basic value threshold value and the range of the integral working efficiency of the team exceeding the basic value threshold value;
if the specific gravity value is in the range of the threshold value for the overall working efficiency of the team, acquiring team working efficiency display signals for respectively judging that the overall working efficiency of the team is insufficient on a team billboard terminal;
if the specific gravity value is in the range that the overall working efficiency of the team reaches the basic value threshold value, acquiring team working efficiency display signals for respectively judging that the overall working efficiency of the team reaches the basic value on the team billboard terminal;
and if the specific gravity value is in the range that the overall working efficiency of the team exceeds the threshold value of the basic value, acquiring team working efficiency display signals for respectively judging that the overall working efficiency of the team exceeds the basic value on the team billboard terminal.
Optionally, team work efficiency shows the signal and is the pilot lamp signal, team billboard terminal display module includes: the indicator light unit is used for obtaining red light signals for respectively judging that the overall working efficiency of the team is insufficient on the team billboard terminal if the specific gravity value is within the threshold range of the overall working efficiency of the team; if the specific gravity value is in the range that the overall working efficiency of the team reaches the basic value threshold value, yellow light signals used for judging that the overall working efficiency of the team reaches the basic value on the team billboard terminal respectively are obtained; and if the specific gravity value is in the range that the overall working efficiency of the team exceeds the threshold value of the basic value, obtaining green light signals which are used for judging that the overall working efficiency of the team exceeds the basic value on the team billboard terminal respectively.
Optionally, after the team billboard terminal is powered on, the server counts the total team production every 5 minutes on the day and compares the total team production with the team target production set on the day. If the proportion of the current total output of the team to the target output of the team on the same day is less than 60%, the billboard indicating lamp turns red, which indicates that the completion amount is less than 60%; if the specific gravity is more than or equal to 60% but less than 80%, the indicator light of the billboard turns yellow; if the specific gravity is more than or equal to 80% but less than 100%, the indicator light of the billboard turns green; if the specific gravity is greater than or equal to 100%, the billboard indicator turns blue, representing that the goal today is achieved, as shown in FIG. 5.
Similar to the principle of the embodiment, the invention provides a visualization system for the work efficiency of a turner in a clothing factory.
Specific embodiments are provided below in conjunction with the attached figures:
fig. 6 shows a schematic structural diagram of a system of a method for visualizing the work efficiency of a machinist in a clothing factory according to an embodiment of the present invention.
The system comprises:
a server 61, one or more station terminals 62, one or more sewing devices 63, a team billboard terminal 64, and a visualization module 65 connecting one or more of the server 61, the station terminals 62, the sewing devices 63, and the team billboard terminal 64, wherein the server 61 connects one or more of the station terminals 62, the sewing devices 63, and the team billboard terminal 64;
wherein the content of the first and second substances,
the visualization module 65 includes: one or more of a sewing equipment utilization rate visualization unit 651, a staff work efficiency visualization unit 652, a staff sewing quality visualization unit 653, and a team work efficiency visualization unit 654; wherein the content of the first and second substances,
the sewing device utilization rate visualization unit 651 is configured to compare the total time of day operation of each sewing device stored by the server 61 and/or each sewing device 63 with the total time of day power-on, and obtain a sewing machine utilization rate indication display signal for determining the sewing device utilization rate on the sewing device 63;
the staff work efficiency visualization unit 652 is configured to compare the total staff output of each staff in the same day stored in the server 61 and/or each workstation terminal 62 with the current average team output obtained from the total staff output of each staff in the same day stored in the server 62, and obtain staff efficiency display signals used for determining the work efficiency of each staff at each workstation terminal 62;
the staff sewing quality visualization unit 653 is configured to compare the qualified output of the staff of each staff stored by the server 61 and/or each station terminal 62 on the same day with the total output of the staff of each staff on the same day, respectively, to obtain a staff sewing quality display signal for determining the sewing quality of each staff on the team billboard terminal 64;
the team work efficiency visualization unit 654 is configured to compare the total team work yield of the day obtained from the total employee work yield of the day of each employee stored in the server 61 with the preset team target yield stored in the server 61, and obtain a team work efficiency display signal for determining the overall team work efficiency on the team billboard terminal 64.
Alternatively, the sewing device utilization rate visualizing unit 651 may be installed in the sewing device 63.
Optionally, the sewing device utilization rate visualization unit 651 may be installed in the sewing device 63, and if the total time of the current day operation of each sewing device 61 is compared with the total time of the current day power-on, and the total time is stored by the server 61, the server is connected to each sewing device, and the connection mode of the server 61 to each sewing device includes: directly or indirectly through each station terminal; wherein the direct connection comprises: the server 61 is directly electrically or communicatively connected to each sewing device 63. For example, the system architecture is shown in fig. 7.
The indirect connection via each of the station terminals 62 includes: the server is connected to the sewing devices 63 by connecting the station terminals 62, wherein the station terminals 62 are respectively and directly electrically or communicatively connected to the sewing devices 63, for example, the system architecture is as shown in fig. 8.
Optionally, the sewing device utilization rate visualization unit 651 is configured to compare the total time of the day operation of each sewing device stored by the server 61 and/or each sewing device 63 with the total time of the day power-on, and calculate a specific gravity value of the total time of the day operation of each sewing device 63 in the total time of the day power-on of each sewing device 63; comparing the specific gravity value with one or more preset specific gravity threshold ranges of the sewing machine utilization rate to obtain a sewing machine utilization rate indication display signal for judging the degree of each sewing machine utilization rate on the sewing equipment 63; wherein the magnitude of each sewing machine utilization rate is related to each sewing machine utilization rate specific gravity threshold range.
Optionally, the sewing device utilization rate visualization unit 651 is configured to compare the total time of the day operation of each sewing device 63 stored by the server 61 and/or each sewing device 63 with the total time of the day power-on, and calculate a specific gravity value of the total time of the day operation of each sewing device 63 in the total time of the day power-on of each sewing device 63; respectively comparing the specific gravity value with a preset specific gravity threshold range of insufficient sewing machine utilization rate, a specific gravity threshold range of basic sewing machine utilization rate and a specific gravity threshold range of full sewing machine utilization rate; if the specific gravity value is in the specific gravity threshold range of insufficient utilization rate of the sewing machine, obtaining a sewing machine utilization rate indicating display signal for respectively judging the insufficient utilization rate of each sewing machine on the sewing equipment 63, and indicating that the sewing equipment 63 does not reach the lowest value of the equipment utilization rate; if the specific gravity value is in the range that the utilization rate of the sewing machine reaches the specific gravity threshold value of the basic value, obtaining a sewing machine utilization rate indicating display signal for respectively judging that the utilization rate of each sewing machine 63 reaches the basic value on the sewing machine 63, and indicating that the sewing machine 63 reaches the lowest value of the utilization rate; if the specific gravity value is within the specific gravity threshold range of the full utilization rate of the sewing machine, a sewing machine utilization rate indicating display signal for respectively judging the full utilization rate of each sewing machine 63 on the sewing machine 63 is obtained, and the sewing machine 63 is indicated to be fully utilized.
Optionally, the sewing device utilization rate visualization unit 651 is configured to obtain red light signals for respectively judging that the utilization rates of the sewing devices are insufficient on the sewing device 63 if the specific gravity value is within a specific gravity threshold range where the utilization rate of the sewing machine is insufficient; if the specific gravity value is in the range that the utilization rate of the sewing machine reaches the basic value specific gravity threshold value, obtaining yellow light signals for respectively judging that the utilization rate of each sewing device reaches the basic value on the sewing device 63; if the specific gravity value is in the specific gravity threshold range of the full utilization rate of the sewing machine, the green light signals for respectively judging the full utilization rate of each sewing device on the sewing device 63 are obtained.
Alternatively, the staff work efficiency visualization unit 652 and/or the staff sewing quality visualization unit 653 may be installed in the workstation terminal 62.
Optionally, the staff work efficiency visualization unit 652 and/or the staff sewing quality visualization unit 653 may be installed in the workstation terminal 62, and if the total daily staff yield of each staff stored in the server and/or the qualified daily staff yield of each staff stored in the server are used, the server is connected to the workstation terminal 62, wherein each workstation terminal is directly and electrically connected to the server or is in communication connection with the server. Preferably, the workstation terminals 62 can manually record the total employee production on the day and transmit the piece count to the server for storage, as shown in FIG. 9.
Optionally, the employee work efficiency visualization unit 652 is configured to compare the total daily employee yield of each employee stored in the server 6161 and/or each workstation terminal 6262 with the current average group yield obtained from the total daily employee yield of each employee in the current group stored in the server 6161, and calculate a specific gravity value of the total daily employee yield of each employee to the current average group yield. Comparing the specific gravity value with one or more preset staff working efficiency threshold ranges, and respectively judging staff efficiency display signals of the working efficiency degree of each staff at each station terminal 62; and the degree of the work efficiency of each employee is related to the threshold range of the work efficiency of each employee.
Optionally, the staff work efficiency visualization unit 652 is configured to compare the total staff output of each staff on the day stored in the server 61 and/or each workstation terminal 62 with the current average team output obtained from the total staff output of each staff in the current team stored in the server 61, and calculate a specific gravity value of the total staff output of each staff on the day to the current average team output. Respectively comparing the specific gravity value with a preset threshold range for low working efficiency of the staff, a threshold range for improving the working efficiency of the staff and a threshold range for meeting the requirement of the working efficiency of the staff; if the specific gravity value is in the range of the staff working efficiency low threshold value, staff efficiency display signals used for respectively judging that the staff working efficiency is low on each station terminal 62 are obtained, and the result shows that the sewing efficiency is too low; if the specific gravity value is in the threshold range of the staff working efficiency to be improved, staff efficiency display signals for respectively judging that the staff working efficiency is to be improved on each station terminal 62 are obtained, and the result shows that the sewing efficiency is to be improved; if the specific gravity value is in the range that the working efficiency of the staff has reached the required threshold value, staff efficiency display signals used for respectively judging that the working efficiency of the staff has reached the required working efficiency on each station terminal 62 are obtained, and the result shows that the sewing efficiency has reached the average level.
Optionally, the staff work efficiency visualization unit 652 is configured to obtain, if the specific gravity value is within the threshold range of low staff work efficiency, red interface background color signals for respectively determining that the staff work efficiency is low on each station terminal 62, which indicates that the sewing efficiency is too low; if the specific gravity value is in the threshold range that the working efficiency of the staff needs to be improved, obtaining yellow interface background color signals for respectively judging that the working efficiency of the staff needs to be improved on each station terminal 62, and indicating that the sewing efficiency needs to be improved; if the specific gravity value is in the range that the working efficiency of the staff has reached the required threshold value, a green interface background color signal used for respectively judging that the working efficiency of the staff has reached the required value on each station terminal 62 is obtained, and the result shows that the sewing efficiency has reached the average level.
Optionally, the employee sewing quality visualization unit 653 is configured to compare the qualified output of the employee of each employee stored by the server 61 and/or each workstation terminal 62 on the same day with the total output of the employee on the same day, and calculate a specific gravity value of the qualified output of the employee of each employee on the same day in relation to the total output of the employee on the same day; comparing the specific gravity value with one or more preset staff sewing quality threshold value ranges to obtain staff sewing quality display signals for judging the sewing quality of each staff on the team billboard terminal; wherein the sewing quality is related to the sewing quality threshold range of each staff.
Optionally, the staff sewing quality visualization unit 653 compares the qualified output of the staff of each staff stored by the server 61 and/or each workstation terminal 62 on the same day with the total output of the staff of each staff on the same day, and calculates a specific gravity value of the qualified output of the staff of each staff on the same day accounting for the total output of the staff of each staff on the same day; respectively comparing the specific gravity value with a preset threshold range of staff sewing quality difference, a threshold range of staff sewing quality to be improved and a threshold range of staff sewing quality meeting requirements; if the specific gravity value is within the threshold range of the staff sewing quality difference, staff sewing quality display signals used for respectively judging the staff sewing quality difference on each station terminal 62 are obtained, and the result shows that the sewing quality is too poor; if the specific gravity value is in the threshold range of the staff sewing quality to be improved, staff sewing quality display signals for respectively judging that the staff sewing quality is to be improved on each station terminal 62 are obtained, and the result shows that the sewing quality is to be improved; if the specific gravity value is in the range that the sewing quality of the staff reaches the required threshold value, staff sewing quality display signals used for respectively judging that the sewing quality of the staff reaches the requirements on each station terminal 62 are obtained, and the result shows that the sewing quality reaches the requirements.
Optionally, the staff sewing quality visualization unit 653 is configured to obtain, if the specific gravity value is within the threshold range of the staff sewing quality difference, red interface background color signals for respectively judging that the staff sewing quality is poor on each station terminal 62, which indicates that the sewing quality is too poor; if the specific gravity value is in the threshold range of the sewing quality of the staff to be improved, obtaining yellow interface background color signals for respectively judging that the sewing quality of the staff to be improved on each station terminal 62, and indicating that the sewing quality is to be improved; if the specific gravity value is in the range that the sewing quality of the staff reaches the required threshold value, a green interface background color signal used for respectively judging that the sewing quality of the staff reaches the requirement on each station terminal 62 is obtained, and the result shows that the sewing quality reaches the requirement.
Alternatively, the team work efficiency visualization unit 654 may be installed in the team kanban terminal 64.
Optionally, the server 61 is connected to the team billboard terminal 64, wherein the team billboard terminal 64 is directly electrically or communicatively connected to the server 61.
Optionally, the team work efficiency visualization unit 654 is configured to compare the total daily team production obtained from the total daily employee production of each employee stored in the server 61 with the preset team target production stored in the server 61, and calculate a specific gravity value of the current total team production in the daily team target production; comparing the specific gravity value with one or more preset threshold ranges of the overall working efficiency of the team to obtain a team working efficiency display signal for judging the magnitude degree of the overall working efficiency of the team on the team billboard terminal 64; and the degree of the overall working efficiency of the team is related to the threshold range of the overall working efficiency of each team.
Optionally, the team work efficiency visualization unit 654 is configured to compare the total daily team production obtained from the total daily employee production of each employee stored in the server 61 with the preset team target production stored in the server, and calculate a specific gravity value of the current total team production in the team target production on the day; respectively comparing the specific gravity value with a preset threshold value for the integral working efficiency of the team to be insufficient, the range of the integral working efficiency of the team reaching the basic value threshold value and the range of the integral working efficiency of the team exceeding the basic value threshold value; if the specific gravity value is in the range of the threshold value for the overall working efficiency of the team, acquiring team working efficiency display signals for respectively judging that the overall working efficiency of the team is insufficient on the team billboard terminal 64; if the specific gravity value is in the range that the overall working efficiency of the team reaches the basic value threshold value, acquiring team working efficiency display signals for respectively judging that the overall working efficiency of the team reaches the basic value on the team billboard terminal 64; and if the specific gravity value is in the range that the overall working efficiency of the team exceeds the threshold value of the basic value, acquiring team working efficiency display signals for respectively judging that the overall working efficiency of the team exceeds the basic value on the team billboard terminal 64.
Optionally, the team work efficiency visualization unit 654 is configured to obtain red light signals for respectively determining that the team work efficiency is insufficient on the team billboard terminal 64 if the specific gravity value is within the threshold range of the team work efficiency insufficiency; if the specific gravity value is in the range that the overall working efficiency of the team reaches the basic value threshold value, yellow light signals used for respectively judging that the overall working efficiency of the team reaches the basic value on the team billboard terminal 64 are obtained; if the specific gravity value is in the range that the overall working efficiency of the team exceeds the threshold value of the basic value, the green light signals used for respectively judging that the overall working efficiency of the team exceeds the basic value on the team billboard terminal 64 are obtained.
Fig. 10 shows a schematic structural diagram of a visualization terminal 100 for the work efficiency of a machinist in a clothing factory according to an embodiment of the present invention.
The visual terminal 100 for the work efficiency of the machinist in the clothing factory comprises: memory 101 and processor 102 the memory 101 is used to store computer programs; the processor 102 runs a computer program to implement the method for visualizing the work efficiency of the machineries and lathes as shown in fig. 1.
Optionally, the number of the memories 101 may be one or more, the number of the processors 102 may be one or more, and fig. 10 is taken as an example.
Optionally, the processor 102 in the visualization terminal 100 for the work efficiency of the clothing factory worker loads one or more instructions corresponding to the process of the application program into the memory 101 according to the steps described in fig. 1, and the processor 102 runs the application program stored in the first memory 101, thereby implementing various functions in the visualization method for the work efficiency of the clothing factory worker as described in fig. 1.
Optionally, the memory 101 may include, but is not limited to, a high speed random access memory, a non-volatile memory. Such as one or more magnetic disk storage devices, flash memory devices, or other non-volatile solid-state storage devices; the Processor 102 may include, but is not limited to, a Central Processing Unit (CPU), a Network Processor (NP), and the like; the Integrated Circuit may also be a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), a Field Programmable Gate Array (FPGA) or other Programmable logic device, a discrete Gate or transistor logic device, or a discrete hardware component.
Optionally, the Processor 102 may be a general-purpose Processor, and includes a Central Processing Unit (CPU), a Network Processor (NP), and the like; the Integrated Circuit may also be a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), a Field Programmable Gate Array (FPGA) or other Programmable logic device, a discrete Gate or transistor logic device, or a discrete hardware component.
The invention also provides a computer-readable storage medium, in which a computer program is stored, which, when running, implements the method for visualizing the work efficiency of a turner in a clothing factory as shown in fig. 1. The computer-readable storage medium may include, but is not limited to, floppy diskettes, optical disks, CD-ROMs (compact disc-read only memories), magneto-optical disks, ROMs (read-only memories), RAMs (random access memories), EPROMs (erasable programmable read only memories), EEPROMs (electrically erasable programmable read only memories), magnetic or optical cards, flash memory, or other type of media/machine-readable medium suitable for storing machine-executable instructions. The computer readable storage medium may be a product that is not accessed by the computer device or may be a component that is used by an accessed computer device.
In summary, the visualization method, system and terminal for the working efficiency of the machineries in the clothing factory are used for solving the problems that the performance of the machineries cannot be visually measured, the working efficiency, sewing quality, the overall working efficiency of teams and other conditions of each machinist cannot be visually fed back to each team leader, and therefore each leader cannot know the current production line condition, can find and process problems in time in the prior art. The invention provides a visualization method for showing the working efficiency of a turner in a clothing factory, which can visually show the working performance of the turner, so that a team leader can timely know the working efficiency, sewing quality, equipment utilization rate and other conditions of the turner, and further analyze the problems of low efficiency and sewing quality, so that equipment maintenance and skill training can be more reasonably carried out, and the production efficiency and production quality of the clothing factory can be improved. Therefore, the invention effectively overcomes various defects in the prior art and has high industrial utilization value.
The foregoing embodiments are merely illustrative of the principles of the present invention and its efficacy, and are not to be construed as limiting the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (10)
1. A visualization method for the working efficiency of a turner in a clothing factory is characterized in that the visualization system applied to the working efficiency of the turner in the clothing factory comprises the following steps: the system comprises a server, one or more station terminals, one or more sewing devices and a team billboard terminal, wherein the server is connected with one or more of each station terminal, each sewing device and the team billboard terminal; the method comprises the following steps:
one or more of a sewing equipment utilization rate visualization step, a staff working efficiency visualization step, a staff sewing quality visualization step and a team working efficiency visualization step;
wherein the content of the first and second substances,
the step of visualizing the utilization rate of the sewing equipment comprises the following steps: comparing the total time of the current day operation of each sewing device stored by the server and/or each sewing device with the total time of the current day power-on to obtain a sewing machine utilization rate indication display signal for judging the sewing device utilization rate on the sewing device;
the staff work efficiency visualization step comprises the following steps: comparing the total output of the employees of the current day stored by a server and/or each station terminal with the current average output of the team obtained from the total output of the employees of the current day stored by the server, and obtaining employee efficiency display signals for respectively judging the working efficiency of each employee at each station terminal;
the staff sewing quality visualization step comprises the following steps: comparing the qualified output of the employees of the same day stored by the server and/or the station terminals with the total output of the employees of the same day respectively to obtain employee sewing quality display signals for judging the sewing quality of each employee on the team billboard terminal;
the team work efficiency visualization step comprises the following steps: and comparing the total output of the teams on the same day obtained from the total output of the employees on the same day stored by the server with the preset target output of the teams stored by the server to obtain team work efficiency display signals for judging the overall work efficiency of the teams on the team billboard terminal.
2. The method for visualizing the work efficiency of a sewing machine in a clothing factory as claimed in claim 1, wherein the comparing the total time of the day operation of each sewing machine stored in the server and/or each sewing machine with the total time of the day power-on to obtain the display signal of the sewing machine utilization rate indicator for determining the sewing machine utilization rate on the sewing machine comprises:
comparing the total time of the current day operation of each sewing device stored by the server and/or each sewing device with the total time of the current day electrification, and calculating the specific weight value of the total time of the current day operation of each sewing device in the total time of the current day electrification of each sewing device;
comparing the specific gravity value with one or more preset specific gravity threshold ranges of the utilization rate of the sewing machine to obtain a sewing machine utilization rate indication display signal for judging the degree of the utilization rate of each sewing machine on the sewing machine; wherein the magnitude of each sewing machine utilization rate is related to each sewing machine utilization rate specific gravity threshold range.
3. The method for visualizing the work efficiency of the machineries, lathes and workers as claimed in claim 1, wherein the step of comparing the total daily employee production of each employee stored by the server and/or each workstation terminal with the current average group production obtained from the total daily employee production of each employee in the current group stored by the server to obtain the employee efficiency display signal for determining the work efficiency of each employee at each workstation terminal comprises the steps of:
comparing the total output of the employees of each employee on the same day stored by a server and/or each workstation terminal with the current average output of the team obtained from the total output of the employees of each employee on the same day in the current team stored by the server, and calculating the specific weight value of the total output of the employees of each employee on the same day in the current average output of the team;
comparing the specific gravity value with one or more preset staff working efficiency threshold ranges, and respectively judging staff efficiency display signals of the working efficiency degree of each staff at each station terminal; and the degree of the work efficiency of each employee is related to the threshold range of the work efficiency of each employee.
4. The method for visualizing the work efficiency of the machineries' turners as claimed in claim 1, wherein the manner of comparing the qualified output of the employees of each day stored by the server and/or the workstation terminals with the total output of the employees of each day respectively to obtain the display signal of the sewing quality of the employees for judging the sewing quality of each employee on the board terminals of the teams comprises:
comparing the qualified output of the employees of each day stored by the server and/or the station terminals with the total output of the employees of each day, and calculating the specific gravity value of the qualified output of the employees of each day accounting for the total output of the employees of each day;
comparing the specific gravity value with one or more preset staff sewing quality threshold value ranges to obtain staff sewing quality display signals for judging the sewing quality of each staff on the team billboard terminal; wherein the sewing quality is related to the sewing quality threshold range of each staff.
5. The method for visualizing the work efficiency of the machineries and the lathes in the clothing factories according to claim 1, wherein the manner of comparing the total daily production of the teams obtained from the total daily production of the employees stored in the server with the preset target production of the teams stored in the server to obtain the team work efficiency display signal for judging the overall work efficiency of the team on the team billboard terminal comprises:
comparing the total output of the teams on the same day obtained from the total output of the employees on the same day stored by the server with the preset target output of the teams stored by the server, and calculating the specific gravity value of the current total output of the teams in the target output of the teams on the same day;
comparing the specific gravity value with one or more preset threshold ranges of the overall working efficiency of the team to obtain team working efficiency display signals for judging the magnitude degree of the overall working efficiency of the team on a team billboard terminal; and the degree of the overall working efficiency of the team is related to the threshold range of the overall working efficiency of each team.
6. The method for visualizing the work efficiency of a machinist of a clothing factory as claimed in claim 1, wherein the connection of said server to said sewing devices comprises: directly or indirectly through each station terminal; wherein the content of the first and second substances,
the direct connection includes: the server is directly electrically or communicatively connected with each sewing device;
said indirect connection through each of said station terminals comprises: the server is connected with each sewing device through connecting each station terminal, wherein each station terminal is directly connected with each sewing device in an electrical or communication mode.
7. The garment factory worker work efficiency visualization method as claimed in claim 1, wherein the types of the sewing machine utilization rate indication display signal, the worker efficiency display signal of the work efficiency, the worker sewing quality display signal, and the team work efficiency display signal include: one or more of an indicator light signal, an interface background color signal, a text signal, and an image signal.
8. The garment factory worker work efficiency visualization method as claimed in claim 1, wherein the sewing machine utilization rate indication display signal and/or the team work efficiency display signal comprises: the method comprises the steps of correspondingly judging a red light signal that the utilization rate of each sewing device does not reach the minimum value and/or the working efficiency of the whole team is insufficient, correspondingly judging a yellow light signal that the utilization rate of each sewing device reaches the minimum value and/or the working efficiency of the whole team reaches a basic value, and correspondingly judging a green light signal that the utilization rate of each sewing device is fully utilized and/or the working efficiency of the whole team exceeds the basic value;
and/or the presence of a gas in the gas,
the staff efficiency display signal and/or the staff sewing quality display signal comprise: the interface background red signal corresponding to the judgment that the working efficiency of each employee is low and/or the judgment that the sewing quality of each employee is poor, the interface background yellow signal corresponding to the judgment that the working efficiency of each employee is to be improved and/or the sewing quality of each employee is to be improved, and the interface background green signal corresponding to the judgment that the working efficiency of each employee has met the requirement and/or the sewing quality of each employee has met the requirement.
9. A system for visualizing the work efficiency of a turner in a clothing factory, the system comprising:
the system comprises a server, one or more station terminals, one or more sewing devices, a team billboard terminal and a visualization module, wherein the visualization module is connected with one or more of the server, the station terminals, the sewing devices and the team billboard terminal, and the server is connected with one or more of the station terminals, the sewing devices and the team billboard terminal;
wherein the content of the first and second substances,
the visualization module includes: one or more of a sewing equipment utilization rate visualization unit, a staff working efficiency visualization unit, a staff sewing quality visualization unit and a team working efficiency visualization unit; wherein the content of the first and second substances,
the sewing equipment utilization rate visualization unit is used for comparing the total time of the current day operation of each sewing equipment stored by the server and/or each sewing equipment with the total time of the current day electrification to obtain a sewing machine utilization rate indication display signal for judging the sewing equipment utilization rate on the sewing equipment;
the staff work efficiency visualization unit is used for respectively comparing the total daily staff output of each staff stored by the server and/or each station terminal with the current average team output obtained by the total daily staff output of each staff in the current team stored by the server, and obtaining staff efficiency display signals used for respectively judging the work efficiency of each staff at each station terminal;
the staff sewing quality visualization unit is used for respectively comparing the qualified output of the staff of each day stored by the server and/or each station terminal with the total output of the staff of each day to obtain staff sewing quality display signals for judging the sewing quality of each staff on the team billboard terminal;
and the team work efficiency visualization unit is used for comparing the total team work yield on the same day obtained by the total employee work yield on the same day of the employees stored by the server with the preset team target yield stored by the server to obtain a team work efficiency display signal for judging the overall team work efficiency on the team billboard terminal.
10. The utility model provides a visual terminal of clothing factory turner work efficiency which characterized in that includes:
a memory for storing a computer program;
a processor for performing the method of visualizing the efficiency of a clothing factory crew work according to any one of claims 1 to 8.
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