CN106790566A - Sewing device long distance control system based on wireless network - Google Patents
Sewing device long distance control system based on wireless network Download PDFInfo
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- CN106790566A CN106790566A CN201611225457.8A CN201611225457A CN106790566A CN 106790566 A CN106790566 A CN 106790566A CN 201611225457 A CN201611225457 A CN 201611225457A CN 106790566 A CN106790566 A CN 106790566A
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- sewing device
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- wireless network
- monitor terminal
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Classifications
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/02—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP]
- H04L67/025—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP] for remote control or remote monitoring of applications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B69/00—Driving-gear; Control devices
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
Abstract
The invention provides a kind of sewing device long distance control system based on wireless network, it solves prior art without the remotely technical problem such as monitoring analytic function and remote control function.The system includes service platform and at least one monitor terminal being arranged on sewing device, monitor terminal is corresponded with sewing device and set, it is connected by wireless network between service platform and each monitor terminal and can realizes data exchange each other, service platform is analyzed treatment to the device data for receiving and/or the platform data that will can include including setting data and/or control data sends remotely located to corresponding sewing device and/or to corresponding sewing device remote control to realize to corresponding monitor terminal.The advantages of present invention is with beneficial to the follow-up research and development improvement of equipment and the optimization of plant produced flow, stable equipment operation, the risk illegally used with equipment of reducing service cost, the management of equipment is easy to.
Description
Technical field
It is remote more particularly, to a kind of sewing device based on wireless network the invention belongs to long distance control system technical field
Range monitoring system.
Background technology
Sewing device is the equipment for cutting and suturing flexible material.At present, sewing device is all the list of each self-operating
Body alone, the various service datas and work data of equipment are not gathered out and carry out statistical analysis, are unfavorable for that equipment is follow-up
Research and development improve and plant produced flow optimization；Sewing device does not carry out long-range monitoring, it is impossible to enough to understand equipment in real time
Running status, consequently, it is possible to causing the improper of equipment to use, reduces service life of equipment；Sewing device does not have remote control work(yet
Cost of serving and the illegal risk for using of equipment can be increased, it has not been convenient to equipment, it is necessary to go to be operated on every equipment side
Management.
In order to solve the problems, such as prior art, people have carried out long-term exploration, it is proposed that solution miscellaneous
Scheme.For example, Chinese patent literature discloses a kind of numerically controlled machine remote monitoring and fault diagnosis system [application number：
201210014168.9], including information acquisition module, information transmission modular and remote service management and expert system module, its
In, described information acquisition module is used to gather the status information data of Digit Control Machine Tool, and by described information transport module, utilizes
Network by data by remote transmission to the remote service management and expert system module, the remote service management and expert system
Module is processed the data for transmitting, and is obtained result and is returned to failure lathe, is realized to the remote of Digit Control Machine Tool
Range monitoring and fault diagnosis.
Although such scheme solves the problems, such as that prior art is not monitored remotely to a certain extent, the program according to
So exist：The various service datas and work data of equipment are not gathered out and carry out statistical analysis, after being unfavorable for equipment
Continuous research and development improve the optimization with plant produced flow, and also no remote control function is, it is necessary to go to be carried out on every equipment side
Operation, increased the illegal risk for using of cost of serving and equipment, it has not been convenient to the problems such as the management of equipment.
The content of the invention
Regarding the issue above, the present invention provides it is a kind of be capable of collection analysis sewing device data based on wireless
The sewing device long distance control system of network.
To reach above-mentioned purpose, present invention employs following technical proposal：This sewing device based on wireless network is long-range
Monitoring system, the system includes：
(a) service platform；
B monitor terminal and monitor terminal that () at least one is arranged on sewing device is corresponded with sewing device and set
Put；
Wherein, it is connected by wireless network between described service platform and each monitor terminal；
Wherein, described monitor terminal is configured to obtain correspondingly sewing device includes various service datas and operation
Data in interior device data and the device data that will obtain by wireless network transmissions to service platform, and can receive by
Service platform be sent to including setting the platform data including data and/or control data to realize to corresponding sewing device
It is remotely located and/or to corresponding sewing device remote control；
Wherein, described service platform is configured to receive device data that monitor terminal sends and to receiving
Device data be analyzed treatment and/or can by include setting data and/or control data including platform data send to
Corresponding monitor terminal.
In the above-mentioned sewing device long distance control system based on wireless network, described service platform is deposited including data
Storage module, central processing module, platform wireless communication module and human-computer interaction module, described data memory module, platform without
Line communication module and human-computer interaction module are connected with central processing module；
Wherein, central processing module is programmed to entering including the device data including various service datas and work data
Row analyzing and processing；
Wherein, human-computer interaction module is configured as input to setting data and/or the corresponding sewing of input of corresponding sewing device
The control data and/or display information of equipment.
In the above-mentioned sewing device long distance control system based on wireless network, described service platform is additionally configured to
Can be according to the analysis processing result of device data producing the self-adaptative adjustment data of corresponding sewing device, and can will be adaptive
Data should be adjusted by wireless network transmissions to corresponding monitor terminal；Described monitor terminal is configured to receive by servicing
The self-adaptative adjustment data that platform is sent to are controlled with realizing the self-adaptative adjustment to corresponding sewing device.
In the above-mentioned sewing device long distance control system based on wireless network, described control data is by operating personnel
Directly input and/or be input into by the analysis processing result that operating personnel are based on device data.
In the above-mentioned sewing device long distance control system based on wireless network, described service platform passes through wireless network
Network is connected with least one access terminal, and described access terminal includes any one or more in PC, mobile terminal, and visits
Ask that terminal can be received by service platform transmission including the various information including prompt message.
In the above-mentioned sewing device long distance control system based on wireless network, described monitor terminal includes master control list
Unit, is connected with main control unit and module, display module, operational module, reminding module, local wireless communication mould is locally stored
Block, data acquisition module and power supply module.
In the above-mentioned sewing device long distance control system based on wireless network, described monitor terminal is arranged on sewing
On the panel of equipment or on other parts of sewing device.
In the above-mentioned sewing device long distance control system based on wireless network, described data acquisition module includes logical
Communication interface and signaling interface；Described communication interface includes two parts, and a portion is communicated with electric machine controller, to obtain electricity
The various service datas of machine, another part and sewing device operation auxiliary device talk, with obtain the material variety for including sewing,
Sewing quantity is in interior sewing device job information；Described signaling interface is connected to obtain with various sensors in sewing device
Including the various device datas including sewing pin number, presser foot lifter and trimming number of times, the speed of service.
In the above-mentioned sewing device long distance control system based on wireless network, each monitor terminal at least with another prison
Control terminal is connected to realize that data are mutually backed up by wireless and/or wire communication mode.
In the above-mentioned sewing device long distance control system based on wireless network, each monitor terminal is connected to energy
The station acquisition unit and service platform of the geographical location information of collection correspondence sewing device are configured to show and its phase
The distribution map of the sewing device corresponding to all monitor terminals even.
Compared with prior art, the advantage of this sewing device long distance control system based on wireless network is：
1st, after sewing device networking, the various service datas and work data of equipment can be stored, and be reached in data
To statistical analysis is carried out after a certain amount of, it is not only advantageous to the follow-up research and development of equipment and improves, and facilitates the factory to carry out production tracing,
Can aid in optimizing production procedure.
2nd, the state of sewing device can be remotely monitored, equipment running status can be in real time understood, so that equipment is run
Stabilization, does not interfere with service life of equipment.
3rd, line program can be entered with the various running parameters of remotely located sewing device and remotely to upgrade, it is no longer necessary to go to every
Platform equipment is operated on side, saves cost of serving, improves service level and overall efficiency.
4th, can be prevented from equipment and illegally use with the operation of remote control sewing device and stopping, being easy to the pin of equipment
Sell and management of leasing.
5th, with prompt facility, change, equipment can occur in equipment failure, device address needs maintenance or equipment
Related personnel is reminded when offline.
Brief description of the drawings
Fig. 1 provides the overall structural representation of the present invention.
Fig. 2 provides the structural representation of service platform of the present invention.
Fig. 3 provides the structural representation of monitor terminal of the present invention.
It is service platform 1, data memory module 11, central processing module 12, platform wireless communication module 13, man-machine in figure
Interactive module 14, sewing device 2, monitor terminal 3, main control unit 31, module 32, display module 33, operational module is locally stored
34th, reminding module 35, local wireless communication module 36, data acquisition module 37, communication interface 371, signaling interface 372, power supply
Module 38, access terminal 4, station acquisition unit 5.
Specific embodiment
The present invention will be further described in detail with reference to the accompanying drawings and detailed description.
As shown in figure 1, this is based on sewing device long distance control system of wireless network, the system includes the He of service platform 1
At least one is arranged on the monitor terminal 3 on sewing device 2, and monitor terminal 3 is arranged on the panel of sewing device 2 or sews and sets
On standby 2 other parts, monitor terminal 3 is corresponded with sewing device 2 and set, between service platform 1 and each monitor terminal 3
It is connected by wireless network；Monitor terminal 3 is configured to obtain correspondingly sewing device 2 includes various service datas and operation
Data in interior device data and the device data that will obtain by wireless network transmissions to service platform 1, and can receive
By service platform 1 be sent to including setting the platform data including data and/or control data to realize to corresponding sewing
Equipment 2 is remotely located and/or to the remote control of corresponding sewing device 2, and remote control can be started shooting, shut down, restarting, recovering
Factory's setting and remote upgrade etc.；Service platform 1 is configured to receive the device data of the transmission of monitor terminal 3 and to receiving
Device data be analyzed treatment and/or can include setting platform data transmission including data and/or control data
To corresponding monitor terminal 3, cost of serving is not only saved, improve service level and overall efficiency, and be prevented from setting
It is standby illegally to use, it is easy to sale and the management of leasing of equipment；Service platform 1 accesses terminal 4 by wireless network and at least one
Being connected, accessing terminal 4 includes any one or more in PC, mobile terminal, and access terminal 4 can receive by service platform 1
Send including the various information including prompt message, prompt message can be device fault information, device address change information,
Equipment needs emm message or equipment off-line information etc.；Each monitor terminal 3 is connected to can gather correspondence sewing device 2
The station acquisition unit 5 and service platform 1 of geographical location information are configured to the coupled all monitor terminals 3 of display
The distribution map of corresponding sewing device 2, i.e. equipment region are analyzed, and distribution map can be led with graphic form or other forms
Go out.
Device data can be：
A. device category, equipment Serial Number, equipment CCID, hardware version, software version, positional information；
B. fault message, can running status, parameter lock-out state, presence, device location, be powered total time, operation
It is total time, once start operation total time, operation total needle amount, total needle amount of operation, trimming number of times, presser foot lifter number of times, reserved
Ten state interface information；
C. equipment sews number of packages, current cut-parts sequence number；
D. machine parameter, customer parameter, production shape parameter；
E. the connection interval time of networking data, including monitor terminal 3, acknowledgement messaging time-out time, retransmitting message number of times, clothes
Business platform 1 waits free time, monitor terminal 3 to wait free time, the domain name of 3 Connection Service platform of monitor terminal 1, monitor terminal
The port of 3 Connection Service platform 1.
As shown in Fig. 2 service platform 1 includes data memory module 11, central processing module 12, platform wireless communication module
13 and human-computer interaction module 14, data memory module 11, platform wireless communication module 13 and human-computer interaction module 14 with center
Processing module 12 is connected；Central processing module 12 is programmed to including the number of devices including various service datas and work data
According to treatment, including equipment state analysis, equipment fault analysis and equipment region analysis is analyzed, these data analyses not only have
Improved beneficial to the follow-up research and development of equipment, and facilitate the factory to carry out production tracing, can aid in optimizing production procedure；Set
During standby state analysis, equipment scope, time and device category are selected by human-computer interaction module 14, equipment is carried out total quantity,
Activation equipment number, activity ratio, online rate, equipment yield, working strength, the statistics of efficiency；When equipment fault analysis are carried out, lead to
The selection equipment of human-computer interaction module 14 scope, time, device category and failure code are crossed, number of faults has been solved to equipment
Amount, unresolved number of faults, the statistics of completion rate；When equipment region analysis is carried out, model is selected by human-computer interaction module 14
Enclose, the total number of devices in viewing area, online equipment number in map；Data memory module 11 be preferably database, database with it is rear
Platform management module is connected, and Back Administration Module is used for increase, deletion, change and the inquiry of handle data structures consequently facilitating data
The adjustment in storehouse；Human-computer interaction module 14 is configured as input to the setting data of corresponding sewing device 2 and/or the corresponding sewing of input sets
Standby 2 control data and/or display information；Service platform 1 is additionally configured to can be according to the analysis processing result of device data
To produce the self-adaptative adjustment data of corresponding sewing device 2, and self-adaptative adjustment data can be passed through wireless network transmissions extremely
Corresponding monitor terminal 3；Monitor terminal 3 be configured to receive the self-adaptative adjustment data that are sent to by service platform 1 with
Realize the self-adaptative adjustment control to corresponding sewing device 2；Control data is directly inputted and/or by operating personnel by operating personnel
Analysis processing result input based on device data.
As shown in figure 3, monitor terminal 3 include main control unit 31, be connected with main control unit 31 be locally stored module 32,
Display module 33, operational module 34, reminding module 35, local wireless communication module 36, data acquisition module 37 and power supply module
38；Main control unit 31 is preferably made up of single-chip microcomputer and its peripheral circuit, and single-chip microcomputer is preferably winged rope semiconductor High Performance SCM；
Module 32 is locally stored and is preferably eep memory modules, for the various data that storing networking is used, including domain name, port and company
Connect mode etc.；Display module 33 is preferably multisection type liquid crystal display, shows including setting including various service datas and work data
Standby data；Operational module 34 is preferably button, by parameter manipulation key with key-press of shortcut key group into parameter manipulation is bonded to receive sewing device 2
So as to set including the device data including various service datas and work data, shortcut can be quick for the instruction of operating personnel
Change the working condition of sewing device 2；Reminding module 35 is preferably buzzer, mistake or prison occurs in the operation of sewing device 2
Control terminal 3 is networked wrong alarm, at the same buzzer when button is pressed short ring so as to indicate button to press；Local wireless
Communication module 36 is preferably GPRS module, its be attached by GPRS modes and Transmission Control Protocol and mobile data station and then
Connection internet, certain local wireless communication module 36 can also be 3G module, 4G modules and wired module etc.；Data acquisition mould
Block 37 includes communication interface 371 and signaling interface 372；Communication interface 371 includes two parts, a portion and electric machine controller
Communication, to obtain the various service datas of motor, another part and sewing device operation auxiliary device talk, seam is included to obtain
Material variety, the sewing quantity of system are in interior sewing device job information；Signaling interface 372 and various sensings in sewing device 2
Device is connected to obtain including the various device datas including sewing pin number, presser foot lifter and trimming number of times, the speed of service；Power supply mould
Block 38 includes the working power obtained from sewing device electric machine controller by power interface, and working power is processed by voltage stabilizing
To 5V and 3.3V level.
In order to prevent data from surprisingly losing, each monitor terminal 3 at least passes through wireless and/or has with another monitor terminal 3
Line communication modes are connected to realize that data are mutually backed up, while each monitor terminal 3 can be in each company or each car
Between form LAN.
Specific embodiment described herein is only to the spiritual explanation for example of the present invention.Technology neck belonging to of the invention
The technical staff in domain can be made various modifications or supplement to described specific embodiment or be replaced using similar mode
Generation, but without departing from spirit of the invention or surmount scope defined in appended claims.
Although more having used service platform 1, data memory module 11 herein, central processing module 12, platform is wireless
Communication module 13, human-computer interaction module 14, sewing device 2, monitor terminal 3, main control unit 31, be locally stored module 32, display
Module 33, operational module 34, reminding module 35, local wireless communication module 36, data acquisition module 37, communication interface 371, letter
Number interface 372, power supply module 38, access the terms such as terminal 4, station acquisition unit 5, but be not precluded from using other terms can
Can property.It is used for the purpose of more easily describing and explaining essence of the invention using these terms；It is construed as any one
Additional limitation is planted all to be disagreed with spirit of the present invention.
Claims (10)
1. a kind of sewing device long distance control system based on wireless network, it is characterised in that the system includes：
(a) service platform (1)；
B () at least one is arranged on monitor terminal (3) and monitor terminal (3) on sewing device (2) with sewing device (2) one by one
It is correspondingly arranged；
Wherein, it is connected by wireless network between described service platform (1) and each monitor terminal (3)；
Wherein, described monitor terminal (3) is configured to obtain correspondingly sewing device (2) includes various service datas and work
Industry data in interior device data and the device data that will obtain by wireless network transmissions to service platform (1), and can
Receive by service platform (1) be sent to including setting the platform data including data and/or control data to realize to phase
Answer sewing device (2) remotely located and/or to corresponding sewing device (2) remote control；
Wherein, described service platform (1) is configured to receive the device data of monitor terminal (3) transmission and to receiving
Device data be analyzed treatment and/or can include setting platform data transmission including data and/or control data
To corresponding monitor terminal (3).
2. the sewing device long distance control system based on wireless network according to claim 1, it is characterised in that described
Service platform (1) includes data memory module (11), central processing module (12), platform wireless communication module (13) and man-machine friendship
Mutual module (14), described data memory module (11), platform wireless communication module (13) and human-computer interaction module (14) with
Central processing module (12) is connected；
Wherein, central processing module (12) is programmed to entering including the device data including various service datas and work data
Row analyzing and processing；
Wherein, human-computer interaction module (14) is configured as input to the setting data and/or input respective seam of corresponding sewing device (2)
The control data and/or display information of equipment of threading (2).
3. the sewing device long distance control system based on wireless network according to claim 2, it is characterised in that described
Service platform (1) be additionally configured to can according to the analysis processing result of device data with produce corresponding sewing device (2) from
Adjustment data are adapted to, and can be by self-adaptative adjustment data by wireless network transmissions to corresponding monitor terminal (3)；Described prison
Control terminal (3) is configured to receive the self-adaptative adjustment data being sent to by service platform (1) to realize to respective seam
The self-adaptative adjustment control of equipment of threading (2).
4. the sewing device long distance control system based on wireless network according to claim 2, it is characterised in that described
Control data is directly inputted by operating personnel and/or is input into by the analysis processing result that operating personnel are based on device data.
5. the sewing device long distance control system based on wireless network according to Claims 2 or 3 or 4, it is characterised in that
Described service platform (1) is connected by wireless network with least one access terminal (4), and described access terminal (4) includes
Any one or more in PC, mobile terminal, and access terminal (4) and can receive by service platform (1) transmission including pointing out
Information is in interior various information.
6. the sewing device long distance control system based on wireless network according to Claims 2 or 3 or 4, it is characterised in that
Described monitor terminal (3) includes main control unit (31), is connected with main control unit (31) and module (32), display is locally stored
Module (33), operational module (34), reminding module (35), local wireless communication module (36), data acquisition module (37) and confession
Electric module (38).
7. the sewing device long distance control system based on wireless network according to claim 6, it is characterised in that described
Monitor terminal (3) be arranged on the panel of sewing device (2) or other parts of sewing device (2) on.
8. the sewing device long distance control system based on wireless network according to claim 6, it is characterised in that described
Data acquisition module (37) includes communication interface (371) and signaling interface (372)；Described communication interface (371) includes two
Point, a portion is communicated with electric machine controller, and to obtain the various service datas of motor, another part is auxiliary with sewing machine operation
Device talk is helped, to obtain including the material variety for sewing, the sewing machine job information sewed including quantity；Described signal connects
Mouth (372) to be connected with various sensors in sewing device (2) and include sewing pin number, presser foot lifter and trimming number of times, fortune with acquisition
Scanning frequency degree is in interior various device datas.
9. the sewing device long distance control system based on wireless network according to claim 1 or 2 or 3 or 4, its feature exists
In each monitor terminal (3) at least is connected to realize number with another monitor terminal (3) by wireless and/or wire communication mode
According to mutually backup.
10. the sewing device long distance control system based on wireless network according to claim 1 or 2 or 3 or 4, its feature
It is that each monitor terminal (3) is connected to the station acquisition list of the geographical location information that can gather correspondence sewing device (2)
First (5) and service platform (1) are configured to the sewing device corresponding to the coupled all monitor terminals (3) of display
(2) distribution map.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611225457.8A CN106790566A (en) | 2016-12-27 | 2016-12-27 | Sewing device long distance control system based on wireless network |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611225457.8A CN106790566A (en) | 2016-12-27 | 2016-12-27 | Sewing device long distance control system based on wireless network |
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| CN201611225457.8A Pending CN106790566A (en) | 2016-12-27 | 2016-12-27 | Sewing device long distance control system based on wireless network |
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| CN109164765A (en) * | 2018-08-20 | 2019-01-08 | 杰克缝纫机股份有限公司 | Suitable for the control method of cloth automatic machine, device, terminal and storage medium |
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| CN113914020A (en) * | 2020-07-07 | 2022-01-11 | 浙江逸达科技有限公司 | Three-servo-motor sewing machine control system |
| CN114687079A (en) * | 2020-12-31 | 2022-07-01 | 杰克科技股份有限公司 | System and method for managing device parameters of sewing device and computer storage medium |
| WO2022143032A1 (en) * | 2020-12-31 | 2022-07-07 | 杰克科技股份有限公司 | Device parameter management system and method for sewing device, and computer storage medium |
| WO2022247217A1 (en) * | 2021-05-24 | 2022-12-01 | 杰克缝纫机股份有限公司 | Internet of things-based sewing device management system and method, terminal, and medium |
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