CN205384483U - Sewing machine mechanical breakdown report and remote diagnosis system - Google Patents
Sewing machine mechanical breakdown report and remote diagnosis system Download PDFInfo
- Publication number
- CN205384483U CN205384483U CN201620160101.XU CN201620160101U CN205384483U CN 205384483 U CN205384483 U CN 205384483U CN 201620160101 U CN201620160101 U CN 201620160101U CN 205384483 U CN205384483 U CN 205384483U
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- sewing device
- diagnosis system
- flat board
- main control
- sewing machine
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Abstract
The utility model discloses sewing machine mechanical breakdown report and remote diagnosis system, including installing on sewing machine and the motor, machine controller and the main control unit MCU that connect of electricity in proper order, include still that the bluetooth forwards ware, flat board or cell -phone, data management server, video streaming server and monitors client, ware, flat board or cell -phone, data management server are forwardded with the bluetooth in proper order to the main control unit, monitors client is connected, and video streaming server is connected with monitors client, flat board or cell -phone respectively. The utility model discloses sewing machine mechanical breakdown report and remote diagnosis system's superior effect lies in: every sewing machine is equipped with the bluetooth and forwards the ware, breaks down as sewing machine, and the main control unit sends trouble error code and gives monitors client through flat board or cell -phone, data management server, and the sewing machine trouble video image of video streaming server transmission is received to long -range flat board or the cell -phone opened of monitors client, realizes sewing machine 1 or debugging to sewing machine through monitors client.
Description
Technical field
This utility model belongs to sewing machine technique field, is specifically related to a kind of sewing device mechanical breakdown report and remote diagnosis system.
Background technology
Present sewing device, generally all without being equipped with special fault testing apparatus, breaks down in the course of the work for reducing sewing device or surprisingly brings heavy economic losses to enterprise, being generally adopted the mode of artificial cruising to carry out daily management.Now it is primarily present following problem:
1. artificial drifting management workload is big, waste of manpower resource, and there is the problem that monitoring is not in place；
2. after sewing device breaks down, management personnel can not find the reason of fault in time, it is necessary to looks for the maintainer of specialty to carry out factory's maintenance, affects quickly putting into operation of sewing device.
Prior art proposes one realize sewing device and automatically control, the system of fault diagnosis, what it adopted is installation data harvester and communication device on each sewing device, by data acquisition unit, the real time data of the sewing device of collection is sent to remote server, realize the long-range monitoring to sewing device instantaneous operating conditions, monitoring personnel can have the electronic fault of part of industrial sewing equipment by the real time data quick diagnosis of the sewing device of reception, but still suffer from producing, R&D costs are high, cannot be correct, the problem diagnosing sewing device fault timely.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of sewing device mechanical breakdown report and remote diagnosis system, to solve production in prior art, R&D costs height, it is impossible to diagnose the technical problem of sewing device fault in time.
In order to solve above technical problem, this utility model adopts the technical scheme that:
A kind of sewing device mechanical breakdown report and remote diagnosis system, the report of described sewing device mechanical breakdown and remote diagnosis system include the motor, electric machine controller and the main control unit MCU that are arranged on sewing device and are sequentially connected electrically,
The report of described sewing device mechanical breakdown and remote diagnosis system also include the Bluetooth repeater of the sewing device real-time status data for receiving described main control unit MCU transmission, for monitoring sewing device, generating real time video data the flat board carried out data transmission or mobile phone, data management server, for receiving the video stream server of described real time video data and for feeding back the monitor client of sewing device malfunction test instruction；
Described main control unit MCU is connected with Bluetooth repeater, flat board or mobile phone, data management server, monitor client successively, and described video stream server is connected with monitor client, flat board or mobile phone respectively.
Preferably, the report of described sewing device mechanical breakdown also includes and the described main control unit MCU operation panel electrically connected with remote diagnosis system.
Preferably, described electric machine controller is connected with described main control unit MCU by electricly connecting interface.
After adopting technique scheme, every sewing device arranges Bluetooth repeater, the real-time status data of multiple stage sewing device can be sent to monitor client by data management server by flat board or mobile phone, when sewing device breaks down, electric controller sends fault error code to main control unit MCU, main control unit MCU sends fault error code to monitor client again through flat board or mobile phone, monitor client opens long-range flat board or the fault video image of mobile phone collection sewing device, and receive the sewing device fault video image of video stream server transmission, background monitoring personnel are by monitor client and send debugging instruction realization remotely controlling or debugging sewing device, effectively reduce R&D costs and production cost, realize the timely diagnosis to sewing equipment fault, process.
Accompanying drawing explanation
In order to be illustrated more clearly that this utility model embodiment or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below, apparently, accompanying drawing in the following describes is embodiments more of the present utility model, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structure principle chart of a kind of sewing device mechanical breakdown report of this utility model and remote diagnosis system.
Wherein, 1 motor；2 electric machine controllers；3 electricly connect interface；4 main control unit MCU；5 Bluetooth repeater；6 flat boards or mobile phone；7 data management servers；8 video stream server；9 monitor clients；10 operation panels.
Detailed description of the invention
For making the purpose of this utility model embodiment, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in this utility model embodiment, technical scheme in this utility model embodiment is clearly and completely described, obviously, described embodiment is a part of embodiment of this utility model, rather than whole embodiments.Based on the embodiment in this utility model, all other embodiments that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into the scope of this utility model protection.
nullThe report of this utility model one sewing device mechanical breakdown and remote diagnosis system: Bluetooth repeater 5 is set on every sewing device，The real-time status data of multiple stage sewing device can be sent to monitor client 9 by data management server 7 by flat board or mobile phone 6，When sewing device breaks down，Electric controller 2 sends fault error code to main control unit MCU4，Main control unit MCU4 sends fault error code to monitor client 9 again through flat board or mobile phone 6，Monitor client 9 opens long-range flat board or mobile phone 6 gathers the fault video image of sewing device，And receive the sewing device fault video image of video stream server 8 transmission，Background monitoring personnel are by monitor client 9 and send debugging instruction realization remotely controlling or debugging sewing device，Effectively reduce R&D costs and production cost，Realize the timely diagnosis to sewing equipment fault、Process.
As shown in Figure 1, the report of this utility model one sewing device mechanical breakdown and remote diagnosis system, the report of sewing device mechanical breakdown and remote diagnosis system include the motor 1 being arranged in sewing device (not shown) and being sequentially connected electrically, electric machine controller 2 and main control unit MCU4, the report of sewing device mechanical breakdown and remote diagnosis system also include the Bluetooth repeater 5 of the sewing device real-time status data for receiving main control unit MCU4 transmission, for monitoring sewing device, generate real time video data the flat board carried out data transmission or mobile phone 6, data management server 7, for receiving the video stream server 8 of real time video data, for feeding back monitor client 9 and the operation panel 10 of sewing device malfunction test instruction.
Main control unit MCU4 electrically connects with Bluetooth repeater 5, operation panel 9 respectively, Bluetooth repeater 5 and flat board or mobile phone 6 wireless connections, flat board or mobile phone 6 are connected with data management server 7, data management server 7 electrically connects with monitor client 9, and video stream server 8 is connected with monitor client 9, flat board or mobile phone 6 respectively.
Concrete, electric machine controller 2 electrically connects by electricly connecting interface 3 with main control unit MCU4, main control unit MCU4 is additionally provided with usb interface module, is used for connecting external equipment, uses flexibly, it is also possible to provide upgrade service to provide facility for system；Bluetooth repeater 5 cost is low, is suitable for the transmission of short-range data.
Monitor client 9 is provided with reminding module, adopts the mode that voice, vibration or word are reminded to feed back the real-time status data of sewing device to background monitoring management personnel；Operation panel 10 is the one in keyboard, handwriting screen or speech input device, meets diversified input mode.
nullThe report of this utility model one sewing device mechanical breakdown and remote diagnosis system the technical scheme is that multiple stage Bluetooth repeater 5 and flat board or mobile phone 6 wireless connections，Flat board or mobile phone 6 are by wifi or 3G network and data management server 7、Video stream server 8 connects，When there is automatically controlled fault in sewing device，Fault error code is sent to flat board or mobile phone 6 by Bluetooth repeater 5 by main control unit MCU4，Then pass through data management server 7 transmission fault error code to monitor client 9，After monitor client 9 receives the fault error code of sewing device，Pass through voice、Vibrations or word feed back to background monitoring management personnel，After background monitoring management personnel receive corresponding information，Open long-range flat board or mobile phone 6，Gather the fault video image of sewing device，The fault video image that background monitoring management personnel are transmitted according to video stream server 8，Debugging instruction is sent to flat board or mobile phone 6 by monitor client 9，Flat board or mobile phone 6 retransmit instruction to main control unit MCU4，And then realize sewing device is carried out the purpose of remote debugging and guide maintenance.
The above is only preferred implementation of the present utility model; should be understood that; for those skilled in the art; under the premise without departing from this utility model know-why; can also making some improvements and modifications, these improvements and modifications also should be regarded as protection domain of the present utility model.
Claims (3)
1. the report of sewing device mechanical breakdown and a remote diagnosis system, the report of described sewing device mechanical breakdown and remote diagnosis system include the motor, electric machine controller and the main control unit MCU that are arranged on sewing device and are sequentially connected electrically, it is characterised in that:
The report of described sewing device mechanical breakdown and remote diagnosis system also include the Bluetooth repeater of the sewing device real-time status data for receiving described main control unit MCU transmission, for monitoring sewing device, generating real time video data the flat board carried out data transmission or mobile phone, data management server, for receiving the video stream server of described real time video data and for feeding back the monitor client of sewing device malfunction test instruction；
Described main control unit MCU is connected with Bluetooth repeater, flat board or mobile phone, data management server, monitor client successively, and described video stream server is connected with monitor client, flat board or mobile phone respectively.
2. sewing device mechanical breakdown report as claimed in claim 1 and remote diagnosis system, it is characterised in that: the report of described sewing device mechanical breakdown also includes and the described main control unit MCU operation panel electrically connected with remote diagnosis system.
3. sewing device mechanical breakdown report as claimed in claim 1 and remote diagnosis system, it is characterised in that: described electric machine controller is connected with described main control unit MCU by electricly connecting interface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620160101.XU CN205384483U (en) | 2016-03-02 | 2016-03-02 | Sewing machine mechanical breakdown report and remote diagnosis system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620160101.XU CN205384483U (en) | 2016-03-02 | 2016-03-02 | Sewing machine mechanical breakdown report and remote diagnosis system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205384483U true CN205384483U (en) | 2016-07-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620160101.XU Expired - Fee Related CN205384483U (en) | 2016-03-02 | 2016-03-02 | Sewing machine mechanical breakdown report and remote diagnosis system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205384483U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106790566A (en) * | 2016-12-27 | 2017-05-31 | 杰克缝纫机股份有限公司 | Sewing device long distance control system based on wireless network |
| CN112798315A (en) * | 2021-02-01 | 2021-05-14 | 北京宜通华瑞科技有限公司 | Data monitoring system of sewing equipment |
-
2016
- 2016-03-02 CN CN201620160101.XU patent/CN205384483U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106790566A (en) * | 2016-12-27 | 2017-05-31 | 杰克缝纫机股份有限公司 | Sewing device long distance control system based on wireless network |
| CN112798315A (en) * | 2021-02-01 | 2021-05-14 | 北京宜通华瑞科技有限公司 | Data monitoring system of sewing equipment |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160713 Termination date: 20200302 |
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| CF01 | Termination of patent right due to non-payment of annual fee |