CN201681280U - Remote monitoring wireless transmitter - Google Patents

Remote monitoring wireless transmitter Download PDF

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Publication number
CN201681280U
CN201681280U CN2010201452107U CN201020145210U CN201681280U CN 201681280 U CN201681280 U CN 201681280U CN 2010201452107 U CN2010201452107 U CN 2010201452107U CN 201020145210 U CN201020145210 U CN 201020145210U CN 201681280 U CN201681280 U CN 201681280U
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equipment
plc
remote monitoring
device controller
wireless transmitter
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范金荣
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Shanghai Ingersoll Rand Compressor Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The utility model discloses a remote monitoring wireless transmitter, comprising a PLC equipment controller provided with a MODBS communication interface for realizing MODBUS communication and used as the master station, and a plurality of equipments respectively provided with a MODBUS communication interface, connected through an asynchronous serial bus and used as the slave station. The utility model is characterized in that the remote monitoring wireless transmitter also comprises a GSM device for communicating with the PLC equipment controller, transmitting and receiving information to and from an equipment administrator through the wireless communication network. The utility model adopts the modern wireless communication network and the industrial communication monitoring way in order to facilitate the equipment administrator to check the running equipment in real time and acquiring the information of equipment faults in time and shorten the time for clearing faults for enterprises.

Description

远程监控无线发讯机 Remote monitoring wireless transmitter

技术领域:Technical field:

本实用新型属于机械监控领域,特别涉及一种用于远程监控设备运行的无线发讯机。The utility model belongs to the field of mechanical monitoring, in particular to a wireless transmitter for remote monitoring of equipment operation.

背景技术:Background technique:

在制造业中,特别是工矿企业单位中,很多设备是智能设备,自动运行并且通常无需人员值守。这些设备无人值守,一旦设备发生故障,通常企业工作人员不能及时获得发生故障的信息并进行设备查看和修理,拖延了企业排除故障的时间并给企业带来直接的经济损失,轻者影响生产,重者将造成人员的安全事故。In the manufacturing industry, especially in industrial and mining enterprises, many devices are smart devices, which operate automatically and usually do not require personnel to be on duty. These devices are unattended. Once the equipment fails, usually the staff of the enterprise cannot obtain the information of the failure in time and check and repair the equipment, which delays the time for the enterprise to troubleshoot and brings direct economic losses to the enterprise. The light one affects the production. , serious will cause personnel safety accidents.

因此,一种方便设备管理人员远程监控,巡检机器设备运行状态的机器是本领域人员所需求的。Therefore, a machine that is convenient for equipment managers to remotely monitor and inspect the operating status of machinery and equipment is required by those skilled in the art.

实用新型内容:Utility model content:

本实用新型所解决的技术问题是提供一种远程监控无线发讯机,方便设备管理人员远程实时巡检所监控的机器设备的运行状态,并在所监控的机器设备出现异常时,立即自动发讯通知设备管理人员以进行处理。The technical problem solved by the utility model is to provide a remote monitoring wireless transmitter, which is convenient for the equipment management personnel to remotely check the operating status of the monitored equipment in real time, and immediately and automatically send the alarm when the monitored equipment is abnormal. Notify the equipment management personnel for processing.

为达到上述目的,本实用新型采用的技术方案如下:In order to achieve the above object, the technical scheme adopted by the utility model is as follows:

一种远程监控无线发讯机,包括一具有MODBUS通信接口实现MODBUS通讯的PLC设备控制器,所述的PLC设备控制器作为主站;和需要监控的多数个设有MODBUS通信接口的设备,所述设备通过异步串行总线连接,作为从站,其特征在于:还包括一与PLC设备控制器进行收发讯通信的GSM装置,用于通过无线通讯网络与设备管理员进行发送、接收信息。A remote monitoring wireless transmitter, comprising a PLC device controller with a MODBUS communication interface to realize MODBUS communication, the PLC device controller as a master station; and a plurality of devices that need to be monitored are provided with MODBUS communication interfaces, so Said equipment is connected through an asynchronous serial bus, and as a slave station, it is characterized in that: it also includes a GSM device for sending and receiving communication with the PLC equipment controller, and is used to send and receive information with the equipment administrator through the wireless communication network.

进一步,需要监控的设备还包括不设有MODBUS通信接口的设备,所述设备的运行状态通过第一中间继电器进行信号转换并传输至PLC设备控制器中;所述PLC设备控制器通过第二中间继电器进行信号转换并将信号传输到DCS系统。Further, the equipment that needs to be monitored also includes equipment that does not have a MODBUS communication interface, and the operating status of the equipment is converted and transmitted to the PLC equipment controller through the first intermediate relay; the PLC equipment controller passes through the second intermediate relay. The relay performs signal conversion and transmits the signal to the DCS system.

进一步,所述PLC设备控制器设有模数转换模块,用于连接传输模拟量的设备。Further, the PLC device controller is provided with an analog-to-digital conversion module for connecting to devices for transmitting analog quantities.

进一步,所述PLC设备控制器设有图形监控器,所述图形监控器具有一显示监控屏,用于将多数个所述需要监控的设备的设备参数设置到PLC设备控制器中。Further, the PLC device controller is provided with a graphic monitor, and the graphic monitor has a display monitor screen, which is used to set the device parameters of a plurality of devices that need to be monitored into the PLC device controller.

进一步,所述PLC设备控制器是型号为XBT GC2120T的PLC设备控制器。Further, the PLC device controller is a model PLC device controller of XBT GC2120T.

本实用新型的有益效果是提供一种远程监控无线发讯机,利用现代的无线通讯网络和工业通讯监控方式,由PLC设备控制器控制,使设备管理人员在远距离实时了解所监控的设备的运行状态;当设备出现异常时,本实用新型能自动向设备管理人员发送机器运行异常的信息,保障了被监控设备的运行并提高了劳动效率。本实用新型使设备管理人员能实时巡检运行的设备并能及时获得发生故障的信息,缩短了企业排除故障的时间。The beneficial effect of the utility model is to provide a remote monitoring wireless transmitter, which utilizes modern wireless communication networks and industrial communication monitoring methods, and is controlled by PLC equipment controllers, so that equipment managers can understand the status of monitored equipment in real time at a long distance. Operation status; when the equipment is abnormal, the utility model can automatically send information about the abnormal operation of the equipment to the equipment management personnel, ensuring the operation of the monitored equipment and improving labor efficiency. The utility model enables the equipment management personnel to inspect the running equipment in real time and obtain the failure information in time, which shortens the time for the enterprise to eliminate the failure.

附图说明:Description of drawings:

以下结合附图和具体实施方式来进一步说明本实用新型。The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.

图1是本实用新型的远程监控无线发讯机的示意图;Fig. 1 is the schematic diagram of remote monitoring wireless transmitter of the present utility model;

图2是本实用新型的远程监控无线发讯机的电气示意图。Fig. 2 is an electrical schematic diagram of the remote monitoring wireless transmitter of the present invention.

具体实施方式:Detailed ways:

为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本实用新型的实施方式。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the implementation of the utility model will be further described below in conjunction with specific illustrations.

如图1所示,本实用新型的一种远程监控无线发讯机,包括一具有MODBUS通信接口实现MODBUS通讯的PLC设备控制器2,所述的PLC设备控制器2作为主站;和需要监控的多数个设有MODBUS通信接口的设备,所述设备通过异步串行总线连接,作为从站,还包括一与PLC设备控制器2进行收发讯通信的GSM装置3,与PLC设备控制器2相连接,用于通过无线通讯网络与设备管理员进行发送、接收信息。As shown in Figure 1, a kind of remote monitoring wireless transmitter of the present utility model comprises a PLC equipment controller 2 that has MODBUS communication interface and realizes MODBUS communication, and described PLC equipment controller 2 is as master station; A plurality of equipment with MODBUS communication interface, said equipment is connected by asynchronous serial bus, as a slave station, also includes a GSM device 3 for sending and receiving communication with PLC equipment controller 2, and PLC equipment controller 2 Connection, used to send and receive information with the device administrator through the wireless communication network.

所述PLC设备控制器2设有图形监控器1,所述图形监控器1具有一显示监控屏,用于将多数个所述需要监控的设备的设备参数设置到PLC设备控制器2中。The PLC device controller 2 is provided with a graphic monitor 1, and the graphic monitor 1 has a display monitoring screen for setting the device parameters of a plurality of devices to be monitored into the PLC device controller 2.

所述PLC设备控制器2以主站的方式通过MODBUS工业网不断的采集作为从站的具有MODBUS通信接口实现MODBUS通讯的多数个被监控的设备的运行信息。PLC设备控制器2也可以采用无源接点的方法输入各设备的运行信息。GSM装置3接收来自处于远距离的设备管理人员发送的询问设备运行状态的短讯,并将此信息传输至PLC设备控制器2,PLC设备控制器2再将自己采集的各设备运行状态的信息发回GSM装置3,再由GSM装置3将各设备运行状态的信息短讯发回给设备管理人员。或者,当被监控的设备发生异常或故障的时候,PLC设备控制器2能及时获取设备故障信息和设备参数情况,并由PLC设备控制器2将设备故障信息向GSM装置3发出,再由GSM装置3通过无线通讯网发讯给设备管理人员。由此,设备管理人员可以远程实时监控各被监控设备的运行状态,即使设备在无人值守状态下设备管理人员在远距离也能及时获得设备运行信息或者出现异常的信息。The PLC device controller 2 continuously collects the operating information of a plurality of monitored devices as a slave station with a MODBUS communication interface to realize MODBUS communication through the MODBUS industrial network in the form of a master station. The PLC device controller 2 can also input the operation information of each device by means of passive contacts. The GSM device 3 receives a short message inquiring about the operating status of the equipment sent by the remote equipment manager, and transmits this information to the PLC equipment controller 2, and the PLC equipment controller 2 then sends the information on the operating status of each equipment collected by itself Send back the GSM device 3, and then send back the information short message of each equipment running state to the equipment management personnel by the GSM device 3. Or, when abnormalities or failures occur in the monitored equipment, the PLC equipment controller 2 can obtain equipment failure information and equipment parameters in time, and the equipment failure information will be sent to the GSM device 3 by the PLC equipment controller 2, and then the GSM The device 3 sends a message to the equipment management personnel through the wireless communication network. As a result, equipment managers can remotely monitor the operating status of each monitored equipment in real time. Even if the equipment is unattended, the equipment management personnel can obtain equipment operation information or abnormal information in time at a long distance.

图2是本实用新型的远程监控的无线发讯机的各个硬件设备的电气连接示意图。如图1和图2所示,当所需要监控的设备是不设有MODBUS通信接口的设备,不能实现由PLC设备控制器2通过MODBUS工业网不断采集各设备运行信息和设备参数时,各设备的运行信息和设备参数通过第一中间继电器5进行信号转换并传输至PLC设备控制器2中;所述PLC设备控制器2再通过第二中间继电器进行信号转换并将信号通过有线方式传输到DCS系统。Fig. 2 is a schematic diagram of the electrical connection of each hardware device of the wireless transmitter for remote monitoring of the present invention. As shown in Figure 1 and Figure 2, when the equipment to be monitored is a device without a MODBUS communication interface, and the PLC device controller 2 cannot continuously collect the operating information and device parameters of each device through the MODBUS industrial network, the The operation information and equipment parameters are converted by the first intermediate relay 5 and transmitted to the PLC equipment controller 2; the PLC equipment controller 2 is then converted by the second intermediate relay and transmitted to the DCS system by wire .

进一步,当被监控的设备是传输模拟量的设备,所述PLC设备控制器2可以选择设有一模数转换模块4,用于实现与传输模拟量的设备的连接。Further, when the monitored device is a device that transmits analog quantities, the PLC device controller 2 may optionally be provided with an analog-to-digital conversion module 4 for realizing connection with the device that transmits analog quantities.

可选择的,PLC设备控制器设有面板指示灯以显示机器的监控结果和监控的设备出现异常时的报警。如该红色指示灯亮时说明设备有异常并发出报警。Optionally, the PLC equipment controller is equipped with a panel indicator light to display the monitoring results of the machine and an alarm when the monitored equipment is abnormal. If the red indicator light is on, it means that there is an abnormality in the equipment and an alarm will be issued.

所述PLC设备控制器可以选用Schneider公司生产的型号为XBT GC2120T的PLC设备控制器来负责实施对被监控设备的监控以及对GSM装置的收发讯通讯。Described PLC device controller can select the model that Schneider company produces to be the PLC device controller of XBT GC2120T to be responsible for implementing the monitoring of the monitored device and the sending and receiving communication of the GSM device.

以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不仅仅受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not only limited by the above-mentioned embodiments, and what is described in the above-mentioned embodiments and the description is only to illustrate the principle of the utility model, without departing from the spirit and scope of the utility model. The utility model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.

Claims (5)

1.一种远程监控无线发讯机,包括一具有MODBUS通信接口实现MODBUS通讯的PLC设备控制器,所述的PLC设备控制器作为主站;和需要监控的多数个设有MODBUS通信接口的设备,所述设备通过异步串行总线连接,作为从站,其特征在于:还包括一与PLC设备控制器进行收发讯通信的GSM装置,用于通过无线通讯网络与设备管理员进行发送、接收信息。1. A wireless transmitter for remote monitoring, comprising a PLC device controller with a MODBUS communication interface to realize MODBUS communication, the PLC device controller as a master station; and the plurality of equipment that needs to be monitored is provided with a MODBUS communication interface , the device is connected through an asynchronous serial bus, and as a slave station, it is characterized in that: it also includes a GSM device for sending and receiving communication with the PLC device controller, for sending and receiving information with the device administrator through the wireless communication network . 2.根据权利要求1所述的一种远程监控无线发讯机,其特征在于:需要监控的设备还包括不设有MODBUS通信接口的设备,所述设备的运行状态通过第一中间继电器进行信号转换并传输至PLC设备控制器中;所述PLC设备控制器通过第二中间继电器进行信号转换并将信号传输到DCS系统。2. A kind of remote monitoring wireless transmitter according to claim 1, characterized in that: the equipment that needs to be monitored also includes equipment that is not provided with a MODBUS communication interface, and the operating status of the equipment is signaled through the first intermediate relay. Convert and transmit to the PLC device controller; the PLC device controller performs signal conversion through the second intermediate relay and transmits the signal to the DCS system. 3.根据权利要求1所述的一种远程监控无线发讯机,其特征在于:所述PLC设备控制器设有模数转换模块,用于连接传输模拟量的设备。3. A wireless transmitter for remote monitoring according to claim 1, characterized in that: said PLC equipment controller is provided with an analog-to-digital conversion module for connecting to equipment for transmitting analog quantities. 4.根据权利要求1所述的一种远程监控无线发讯机,其特征在于:所述PLC设备控制器设有图形监控器,所述图形监控器具有一显示监控屏,用于将多数个所述需要监控的设备的设备参数设置到PLC设备控制器中。4. A kind of remote monitoring wireless transmitter according to claim 1, characterized in that: said PLC device controller is provided with a graphic monitor, and said graphic monitor has a display monitoring screen for displaying a plurality of Set the device parameters of the devices that need to be monitored to the PLC device controller. 5.根据权利要求1所述的一种远程监控无线发讯机,其特征在于:所述PLC设备控制器是型号为XBT GC2120T的PLC设备控制器。5. A kind of remote monitoring wireless transmitter according to claim 1, characterized in that: said PLC device controller is a PLC device controller whose model is XBT GC2120T.
CN2010201452107U 2010-03-30 2010-03-30 Remote monitoring wireless transmitter Expired - Lifetime CN201681280U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104179707A (en) * 2014-08-07 2014-12-03 上海英格索兰压缩机有限公司 Controlling method and system for air compression system
CN109120346A (en) * 2018-11-02 2019-01-01 西安安森智能仪器股份有限公司 A kind of communication system of crusing robot
WO2021152316A1 (en) * 2020-01-28 2021-08-05 Control Station Ltd Monitoring a field machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104179707A (en) * 2014-08-07 2014-12-03 上海英格索兰压缩机有限公司 Controlling method and system for air compression system
CN104179707B (en) * 2014-08-07 2016-05-04 上海英格索兰压缩机有限公司 The control method of air compression system and system
CN109120346A (en) * 2018-11-02 2019-01-01 西安安森智能仪器股份有限公司 A kind of communication system of crusing robot
WO2021152316A1 (en) * 2020-01-28 2021-08-05 Control Station Ltd Monitoring a field machine
US12332622B2 (en) 2020-01-28 2025-06-17 Control Station Ltd. Monitoring a field machine

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