CN107656508B - Sewing machine station information acquisition and transmission system - Google Patents
Sewing machine station information acquisition and transmission system Download PDFInfo
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- CN107656508B CN107656508B CN201710971226.XA CN201710971226A CN107656508B CN 107656508 B CN107656508 B CN 107656508B CN 201710971226 A CN201710971226 A CN 201710971226A CN 107656508 B CN107656508 B CN 107656508B
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 45
- 230000010365 information processing Effects 0.000 claims abstract description 179
- 238000004519 manufacturing process Methods 0.000 claims abstract description 68
- 238000012545 processing Methods 0.000 claims abstract description 68
- 239000000463 material Substances 0.000 claims abstract description 50
- 238000012423 maintenance Methods 0.000 claims abstract description 28
- 238000007726 management method Methods 0.000 claims description 34
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
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- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
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Abstract
A sewing machine station information acquisition and transmission system comprises an information acquisition processing module, a material information processing module, a production operation information processing module, a factory management information processing module, a worker production information processing module, a machine maintenance information processing module and a sewing machine operation information processing module. The information processing module is used for collecting, comparing and matching information from the material information processing module and the worker production information processing module, collecting and processing data transmitted by the production operation information processing module, the factory management information processing module and the machine maintenance information processing module, and controlling the sewing machine to work according to the data transmitted by the sewing machine operation information processing module. The invention can ensure that all correct comprehensive information including material information, worker information, ready-made clothes information and sewing machine information on a certain station is acquired, thereby providing necessary basic data for establishing intelligent production management and intelligent factories.
Description
Technical Field
The invention relates to the field of industrial sewing machines, in particular to a sewing machine station information acquisition and transmission system used on an industrial sewing machine.
Background
With the gradual establishment of industrial 4.0 and intelligent factories, the intelligent production management of clothing enterprises is rapidly developed, and the intelligent production management has higher requirements on the informatization degree of single stations of the factories. At present, manufacturers set an information acquisition device on an industrial overedger. For example, Hupeng et al, entitled information collecting device of industrial sewing machine, patent number 201610815145.6, was disclosed in 2016, 9, 10. This information acquisition device includes: collecting an interface: the control system is connected with a sewing machine control system and used for collecting signals of the sewing machine; a communication acquisition interface: communicating with a device conforming to a preset communication protocol; a communication interface: connecting with information processing equipment and performing data interaction; a main controller: controlling the work of the acquisition interface, the communication acquisition interface and the communication interface, reading data from the acquisition interface and the communication acquisition interface, processing the data, and taking charge of data exchange among the interfaces; the power module supplies power to the whole information acquisition device.
However, the information acquisition device only integrates various acquisition interfaces into one device, and does not effectively process the data, and meanwhile, the information acquisition device cannot acquire the station information of the sewing machine, so that the establishment of an intelligent factory cannot be realized.
Disclosure of Invention
In view of the above problems, an object of the present invention is to provide a sewing machine station information collecting and transmitting system capable of collecting station information and determining whether the station information meets the actual requirements.
A sewing machine station information acquisition and transmission system comprises an information acquisition processing module, a material information processing module, a production operation information processing module, a factory management information processing module, a worker production information processing module, a machine maintenance information processing module and a sewing machine operation information processing module. The material information processing module is used for transmitting data of processing style, finished piece number, delivery time, material type and quantity. The worker production information processing module is used for transmitting skill preference, salary data, working duration, staff attendance, number of finished clothes, used time and alarm information data of workers. The production operation information processing module is used for checking the attendance of staff and starting the sewing machine when the processing style and the skill preference, the number of pieces and salary data are completed, and the delivery time is matched with the working duration. And the factory management information processing module is used for processing information with factory management personnel when the types and the quantities of the materials are not matched with the processing styles and the finished number of pieces. The worker production information processing module is used for submitting the number of pieces of finished clothes and the used time to the information processing module. The machine maintenance information processing module is used for giving an alarm when the number of the finished clothes or the used time reaches a preset value or submitting the alarm information of the sewing machine to the information acquisition processing module when receiving the alarm information received by the worker production information processing module. The sewing machine operation information processing module is used for transmitting data of the sewing needle number, the presser foot lifting, the thread cutting times and the operation speed of the sewing machine according to the processing style of the material information processing module. The information processing module is used for collecting, comparing and matching information from the material information processing module and the worker production information processing module, collecting and processing data transmitted by the production operation information processing module, the factory management information processing module and the machine maintenance information processing module, and controlling the sewing machine to work according to the data transmitted by the sewing machine operation information processing module.
Further, the information acquisition processing module comprises a central processing unit.
Furthermore, the worker production information processing module comprises a wireless radio frequency interface unit electrically connected with the information acquisition processing module, and the wireless radio frequency interface unit is used for acquiring staff attendance information of workers.
Furthermore, the sewing machine operation information processing module comprises a sewing machine interface unit electrically connected with the information acquisition processing module, the sewing machine interface unit is used for being connected with a sewing machine to acquire operation data of the sewing machine, and the operation data comprises data of sewing needle number, presser foot lifting, thread cutting times, operation speed and operation time.
Furthermore, the sewing machine station information acquisition and transmission system further comprises a display module electrically connected with the information acquisition and processing module, and the display module is used for displaying the data acquired by the material information processing module, the production operation information processing module, the factory management information processing module, the worker production information processing module, the machine maintenance information processing module and the sewing machine operation information processing module.
Further, sewing machine station information acquisition and transmission system still includes a voice module with information acquisition processing module electric connection, voice module is used for the broadcast material information processing module, production operation information processing module, the management information processing module of mill, workman's production information processing module, machine maintenance information processing module, the data that sewing machine operation information processing module gathered.
Furthermore, the sewing machine station information acquisition and transmission system further comprises a data transmission module electrically connected with the information acquisition and processing module and a server electrically connected with the data transmission module, wherein the data transmission module is used for transmitting the material information processing module, the production operation information processing module, the factory management information processing module, the worker production information processing module, the machine maintenance information processing module and the data acquired by the sewing machine operation information processing module to the server for processing by the server.
Further, the data transmission module comprises a WIFI module.
Furthermore, the sewing machine station information acquisition and transmission system further comprises a manual operation and control module electrically connected with the information acquisition and processing module, and the manual operation and control module is used for manually modifying and canceling the data acquired by the material information processing module, the production operation information processing module, the factory management information processing module, the worker production information processing module, the machine maintenance information processing module and the sewing machine operation information processing module.
Further, the material information processing module further comprises a USB interface unit electrically connected with the information acquisition processing module, the USB interface unit is used for being connected with external USB equipment to acquire identification information of the material, the USB equipment comprises a USB code scanning gun or a USB card reader, and the identification information comprises data of processing styles, finished piece numbers, delivery time, material types and quantity.
Compared with the prior art, the sewing machine station information acquisition and transmission system provided by the invention has the functional modules such as the material information processing module, the production operation information processing module, the factory management information processing module, the worker production information processing module, the machine maintenance information processing module, the sewing machine operation information processing module and the like, so that all correct comprehensive information including material information, worker information, garment information and sewing machine information on a certain station can be acquired, and necessary basic data is provided for establishing intelligent production management and intelligent factories.
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In order to more clearly illustrate the technical solution of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic block diagram of a sewing machine station information acquisition and transmission system provided by the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Referring to FIG. 1, a schematic block diagram of a sewing machine station information acquisition and transmission system 100 is provided. The sewing machine station information collecting and transmitting system 100 includes an information collecting processing module 101, a material information processing module 102, a production work information processing module 103, a factory management information processing module 104, a worker production information processing module 105, a machine maintenance information processing module 106, a sewing machine operation information processing module 107, a voice module 108, a data transmission module 109, a server 110, and a display module 111. It is contemplated that the sewing machine station information collection and transmission system 100 may further include other functional modules, such as a power supply module for supplying power, a wire guide assembly, and a hardware plug assembly, which should be known to those skilled in the art and will not be described herein. It should be further noted that the functional modules are all composed of a programming language, or are driven by the programming language to be electrically connected. It is to be understood that the programming language may be implemented in any of the existing computer languages, such as VB, VC, etc., within the spirit of the present invention, and need not be described in detail herein.
The information collecting and processing module 101 includes a central processing unit or a main control unit, which may be a central processing unit, for calculating, comparing, matching, distributing, and transmitting various data or processing various commands, and generating various commands according to its internal program. In this embodiment, the information collecting and processing module 101 collects, compares and matches information from the material information processing module 102 and the worker production information processing module 105 through an input/output interface such as a data transmission module 109, collects and processes data transmitted from the production job information processing module 103, the factory management information processing module 104 and the machine maintenance information processing module 106, and controls the operation of the sewing machine according to data transmitted from the sewing machine operation information processing module 107. Meanwhile, the information acquisition processing module 101 further processes the data acquired by the functional modules, or processes the acquired data and then respectively transmits the processed data to the voice module 108 for broadcasting, the display module 109 for displaying, and the server 110 for storing and processing.
The material information processing module 102 includes a USB interface unit electrically connected to the information acquisition processing module 101. The USB interface unit is used for connecting an external USB device to acquire identification information of the material. The USB device comprises a USB code scanning gun or a USB card reader or any other device for transmitting data through a USB interface module. In a garment factory, different clothes are sewn or different parts of the same clothes are produced at different stations, and all identification information of the clothes with different styles and the clothes with the same style, such as processing style, number of finished pieces, delivery time, material type and quantity, material specification and the like, can be stored in a USB data memory and can be converted among the stations.
The worker production information processing module 105 is used for transmitting skill preference, salary data, working duration, staff attendance, number of finished clothes, used time and alarm information data of workers. Each worker should have corresponding work information on a certain station, and the work information constitutes basic work information of a certain worker. When the worker sews a certain type of clothes or a certain part of a certain type of clothes, the worker needs to correspond to the style or the part of the clothes to be processed, and the clothes cannot be arranged randomly, otherwise, the worker is confused or the efficiency is reduced. In this embodiment, the worker production information processing module 105 includes a radio frequency interface unit electrically connected to the information collection processing module 101. The wireless radio frequency interface unit is used for collecting staff attendance information of workers. In actual production life, each employee has a work card, and the work card adopts a wireless radio frequency technology, namely a wireless radio frequency chip is embedded in the work card. When the work card of the employee is in contact with or close to the wireless radio frequency interface unit, the data acquisition and transmission can be completed.
The production operation information processing module 103 is used for checking the attendance of staff and starting the sewing machine when the processing style and the skill preference, the finished number of pieces, salary data and delivery time are matched with the working duration. After the material information processing module 102 transmits the identification information of the material and the basic work information of the worker to the information acquisition processing module 101 through the worker production information processing module 105, the result is obtained through comparison and matching of the information acquisition processing module 101, when the processing style and the skill preference are matched, the piece number and salary data are completed, and the delivery time is matched with the working duration, the sewing operation is started through the worker attendance checking through the production operation information processing module 103, otherwise, the sewing machine cannot be started.
The factory management information processing module 104 is used for processing information with factory managers when the types and the quantities of materials are not matched with the processing styles and the finished pieces. As an intelligent plant, when the material type and quantity are not matched with the processing style and the number of finished products, the intelligent plant cannot be used for actively dealing with the operation defects. Therefore, when the material type and quantity do not match the processing style and the number of finished pieces, the plant management information processing module 104 will send out alarm information or notify the plant management personnel for communication, and in short, the plant management information processing module 104 processes the mismatch information.
The machine maintenance information processing module 106 is configured to give an alarm when the number of pieces of finished clothes or the time taken reaches a preset value or submit the alarm information to the information collection processing module 101 when receiving the alarm information received by the worker production information processing module 104. In order to make a sewing machine work efficiently, the sewing machine is periodically maintained, and the time cannot be simply used as a threshold value at regular intervals. The machine maintenance information processing module 106 thus alerts or forces the factory manager to perform maintenance on the sewing machine at that station when the number of pieces of clothing completed or the time taken reaches a preset value. Of course, the sewing machine at the station may need to be maintained due to an unexpected fault, and the worker may directly submit the alarm information, that is, the worker produces the information processing module 104 and submits the alarm information, and the factory manager performs maintenance. It is naturally conceivable that the alarm information is first submitted to the information collection processing module 101, and then the information collection processing module 101 issues an instruction or communicates with plant management personnel.
The sewing machine operation information processing module 107 is used for transmitting data of the sewing needle number, the presser foot lifting, the thread cutting times and the operation speed of the sewing machine according to the processing style of the material information processing module 102. Different clothes styles have different sewing needle numbers and presser foot lifting control, and different parts of different clothes styles have different thread cutting times and running speeds, so after the production operation information processing module 103 starts the sewing machine, the sewing machine running information processing module 107 should transmit the data to the sewing machine so that the sewing machine can execute the sewing process. In this embodiment, the sewing machine operation information processing module 107 includes a sewing machine interface unit electrically connected to the information acquisition processing module 101. The sewing machine interface unit is used for being connected with a sewing machine to acquire or transmit operation data of the sewing machine, wherein the operation data comprises data of sewing needle number, presser foot lifting, thread cutting times, operation speed and operation time.
The voice module 108 is configured to play data collected by the material information processing module 102, the production operation information processing module 103, the factory management information processing module 104, the worker production information processing module 105, the machine maintenance information processing module 106, and the sewing machine operation information processing module 107. The specific content of the voice played by the voice module 108 can be determined according to actual needs, but these contents are all from the above-mentioned modules, which is simple in implementation technology and well known to those skilled in the art, i.e. it is only necessary to assign the input data of the above-mentioned functions to the voice module 108, which is well known to those skilled in the art and implemented by computer language.
The data transmission module 109 is configured to transmit data collected by the material information processing module 101, the production job information processing module 102, the factory management information processing module 103, the worker production information processing module 104, the machine maintenance information processing module 105, and the sewing machine operation information processing module 106 to the server 110 for processing by the server 110. In both the smart factory and the big data era, all data need to be collected into one server 110 for statistics, analysis, interpretation and summarization, and finally, the data is applied. The data transmission module 110 transmits all the required data at a certain workstation to the server 110. In this embodiment, the data transmission module 109 includes a WIFI module, that is, all required data on a certain station are transmitted to the server 110 through the WIFI module, so as to achieve the purpose of wireless transmission. Of course, the transmission can also be carried out in a wireless mode such as ZigBee, Bluetooth and the like.
The server 110 refers to a computer device that manages resources and provides services to users. Since the server needs to respond to and process the service request, the server generally has the capability of assuming and securing the service. The server is constructed to include a processor, a hard disk, a memory, a system bus, etc., similar to a general-purpose computer architecture. The server 110, which is a prior art technology and will not be described in detail herein, is mainly used to aggregate and process data, and also provide resources and services for other required units.
The display module 111 is configured to display data collected by the material information processing module 102, the production operation information processing module 103, the factory management information processing module 104, the worker production information processing module 105, the machine maintenance information processing module 106, and the sewing machine operation information processing module 107. Similar to the function of the voice module 108, the specific contents displayed can be determined according to actual needs, but the contents will come from the above-mentioned modules, which is simple in implementation technology and well known to those skilled in the art, that is, only the input data of the above-mentioned functions are assigned to the display module 110, which is well known to those skilled in the art and is implemented by computer language. It is contemplated that the display module 110 includes a display screen for displaying data. The display module 110 may be implemented by a color liquid crystal display and a key, or by a touch screen, an infrared remote control, or the like.
The sewing machine station information collecting and transmitting system 100 further comprises a manual control module 112 electrically connected with the information collecting and processing module 101. The manual control module 112 is used for manually modifying and canceling the data collected by the material information processing module 102, the production operation information processing module 103, the factory management information processing module 104, the worker production information processing module 105, the machine maintenance information processing module 106 and the sewing machine operation information processing module 107. In order to meet the requirement of personalization, in actual work, some users may not need some functions due to the variation and size of production scale, or some functions need to be added, and the above requirement can be fulfilled by the manual operation module 112. In this embodiment, the manual control module 112 includes various keys. The key can be composed of four keys of up-shift, down-shift, confirm and call, and simple cursor movement, selection, cancellation and the like can be performed by matching with the display module 111. The call key is used for calling field management personnel to solve field problems.
Compared with the prior art, the sewing machine station information acquisition and transmission system 100 provided by the invention has the functional modules such as the material information processing module 102, the production operation information processing module 103, the factory management information processing module 104, the worker production information processing module 105, the machine maintenance information processing module 106, the sewing machine operation information processing module 107 and the like, so that all correct comprehensive information including material information, worker information, garment information and sewing machine information on a certain station can be acquired, and necessary basic data is provided for establishing intelligent production management and intelligent factories.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention.
Claims (10)
1. The utility model provides a sewing machine station information acquisition and transmission system which characterized in that: the sewing machine station information acquisition and transmission system comprises an information acquisition and processing module, a material information processing module, a production operation information processing module, a factory management information processing module, a worker production information processing module, a machine maintenance information processing module and a sewing machine operation information processing module, wherein the material information processing module is used for transmitting data of processing styles, finished pieces, delivery time and material types and quantities, the worker production information processing module is used for transmitting skill preference, salary data, working time, staff attendance, the number of finished clothes, the used time and alarm information data, the production operation information processing module is used for checking the number of finished clothes and starting the sewing machine by staff when the processing styles and the skill preference, the number of finished pieces and the salary data and the delivery time are matched with the working time, the factory management information processing module is used for processing information with factory management personnel when the types and the quantity of materials are not matched with the processing styles and the finished numbers of the materials, the worker production information processing module is used for submitting the numbers and the time of the finished clothes to the information acquisition processing module, the machine maintenance information processing module is used for giving an alarm when the numbers and the time of the finished clothes reach preset values or submitting the alarm information to the information acquisition processing module when the alarm information received by the worker production information processing module is received, the sewing machine operation information processing module is used for transmitting data of the sewing needle number, the presser foot lifting, the thread cutting times and the operation speed of a sewing machine according to the processing styles of the material information processing module, and the information acquisition processing module is used for acquiring, comparing and matching the information from the material information processing module and the worker production information processing module, and collects and processes the data transmitted by the production operation information processing module, the factory management information processing module and the machine maintenance information processing module, and controls the sewing machine to work according to the data transmitted by the sewing machine operation information processing module.
2. The sewing machine station information acquisition and transmission system of claim 1, wherein: the information acquisition processing module comprises a central processing unit.
3. The sewing machine station information acquisition and transmission system of claim 1, wherein: the worker production information processing module comprises a wireless radio frequency interface unit electrically connected with the information acquisition processing module, and the wireless radio frequency interface unit is used for acquiring staff attendance information of workers.
4. The sewing machine station information acquisition and transmission system of claim 1, wherein: the sewing machine operation information processing module comprises a sewing machine interface unit electrically connected with the information acquisition processing module, the sewing machine interface unit is used for being connected with a sewing machine to acquire operation data of the sewing machine, and the operation data comprises data of sewing needle number, presser foot lifting, thread cutting times, operation speed and operation time.
5. The sewing machine station information acquisition and transmission system of claim 1, wherein: the sewing machine station information acquisition and transmission system further comprises a display module electrically connected with the information acquisition and processing module, and the display module is used for displaying the data acquired by the material information processing module, the production operation information processing module, the factory management information processing module, the worker production information processing module, the machine maintenance information processing module and the sewing machine operation information processing module.
6. The sewing machine station information acquisition and transmission system of claim 1, wherein: the sewing machine station information acquisition and transmission system further comprises a voice module electrically connected with the information acquisition and processing module, wherein the voice module is used for playing the material information processing module, the production operation information processing module, the factory management information processing module, the worker production information processing module, the machine maintenance information processing module and the data acquired by the sewing machine operation information processing module.
7. The sewing machine station information acquisition and transmission system of claim 1, wherein: the sewing machine station information acquisition and transmission system further comprises a data transmission module electrically connected with the information acquisition and processing module and a server electrically connected with the data transmission module, the data transmission module is used for transmitting the material information processing module, the production operation information processing module, the factory management information processing module, the worker production information processing module, the machine maintenance information processing module and the data acquired by the sewing machine operation information processing module to the server for processing by the server.
8. The sewing machine station information acquisition and transmission system of claim 7, wherein: the data transmission module comprises a WIFI module.
9. The sewing machine station information acquisition and transmission system of claim 1, wherein: the sewing machine station information acquisition and transmission system further comprises a manual control module electrically connected with the information acquisition and processing module, and the manual control module is used for manually modifying and canceling the data acquired by the material information processing module, the production operation information processing module, the factory management information processing module, the worker production information processing module, the machine maintenance information processing module and the sewing machine operation information processing module.
10. The sewing machine station information acquisition and transmission system of claim 1, wherein: the material information processing module further comprises a USB interface unit electrically connected with the information acquisition processing module, the USB interface unit is used for being connected with external USB equipment to obtain identification information of the material, the USB equipment comprises a USB code scanning gun or a USB card reader, and the identification information comprises data of processing styles, finished piece numbers, delivery time, material types and quantity.
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| CN109146266A (en) * | 2018-08-03 | 2019-01-04 | 浙江汉脑数码科技有限公司 | A kind of Internet of Things sewing machine system |
| CN109164765A (en) * | 2018-08-20 | 2019-01-08 | 杰克缝纫机股份有限公司 | Suitable for the control method of cloth automatic machine, device, terminal and storage medium |
| JP2020121063A (en) * | 2019-01-31 | 2020-08-13 | ブラザー工業株式会社 | Information processing system, information processing device, and information processing method |
| CN110163989A (en) * | 2019-04-18 | 2019-08-23 | 惠州德赛信息科技有限公司 | A kind of augmented reality industry internet producing line method for inspecting and system |
| CN113355808B (en) * | 2020-03-06 | 2023-03-28 | 杰克科技股份有限公司 | Sewing machine work skill display method, system, terminal and medium |
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| CN106845568A (en) * | 2016-12-23 | 2017-06-13 | 杰克缝纫机股份有限公司 | A kind of production management system and production monitoring and managing method |
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