CN201620257U - Garments tailoring operation system for garments tailoring workshops - Google Patents
Garments tailoring operation system for garments tailoring workshops Download PDFInfo
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- CN201620257U CN201620257U CN2010203016653U CN201020301665U CN201620257U CN 201620257 U CN201620257 U CN 201620257U CN 2010203016653 U CN2010203016653 U CN 2010203016653U CN 201020301665 U CN201020301665 U CN 201020301665U CN 201620257 U CN201620257 U CN 201620257U
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Abstract
The utility model provides a garments tailoring operation system for garments tailoring workshops, capable of quantificationally and real time knowing production conditions of a garments production line, and discovering an unbalanced situation of a process yield in time so as to improve operation efficiency of the garments tailoring workshops. The system includes a computer, and sewing machines used for fulfilling all processes of tailoring garments, wherein the computer includes a CPU, a display, a memory and an input/output port; a data input device is arranged nearby each sewing machine, and an output end of each data input device is connected to the input/output port.
Description
Technical field
The utility model relates to garment sewing workshop garment sewing operating system, specifically, is a kind ofly can improve garment sewing plant working efficient garment sewing operating system.
Background technology
Traditional garment sewing workshop garment sewing operating system comprises the Sewing machines that is used to finish each procedure of garment sewing.A workman operates a Sewing machines.Garment sewing adopts each workman of " streamline " mode operation Zhao to press the operation of being distributed, and (from preceding working procedure) gets a bag or a few bag cut-parts are made, and passes to " following road " personnel then.Cut-parts quantity in each bag cut-parts equates.For reaching high efficiency, require the strictness of per pass operation by " beat " action in theory, the ring ring transmits, and promptly requires the bag number finished at each procedure of synchronization identical.Since generally different for the time that clothes are finished one procedure, so for the Sewing machines setting quantity difference in each procedure.
Yet in fact often there is " bottleneck " operation,, causes aggregate production rate step-down, final finished output to descend because the output of some operation does not reach the beat output of streamline.The final situation of facing a difficult choice that forms: the one, administrative staff (as the workshop director) are tired to increase or reduces (operation scheduling and adjustment) in the Sewing machines setting that carries out the per pass operation; The one, labor strength is uneven, and personal income widens.
Veteran administrative staff are often more well-done in operation, personnel placement, perhaps can open the bag amount by minimizing, are convenient in time pinpoint the problems and in time carry out the scene and adjust.
Increase or reduce but administrative staff generally carry out each operation Sewing machines setting with the personal experience, generally can not understand the condition of production on the production line quantitatively, in real time, in time find uneven and timely solution of operation output, therefore, more or less still influenced finished product output, workman's work load is unbalanced, the rationalization that can not manage fully, scientific.
The utility model content
The purpose of this utility model provides a kind of can understand the condition of production on the clothing product line quantitatively, in real time, and the unbalanced situation of in time finding operation output is to improve the garment sewing workshop garment sewing operating system of garment sewing plant working efficient.
This garment sewing workshop garment sewing operating system comprises computer, is used to finish the Sewing machines of each procedure of garment sewing, and described computer comprises cpu, display, memory, input/output port; At every Sewing machines place a data input unit is set all, the output of each data input device connects input/output port.
When using this garment sewing operating system, after finishing one procedure, the workman of each Sewing machines setting at each Sewing machines place promptly imports the code name information of this procedure and the clothes number of packages of this procedure of finishing to data input device; After computer is received the data of data input device transmission, the clothes number of packages of each procedure of being finished is added up and send display to show; Administrative staff simultaneously increase or reduce according to the clothes number of packages of each procedure of the finish Sewing machines setting to the per pass operation.The clothes number of packages that the utility model has adopted micro computer (computer) that each procedure is finished is gathered in real time, makes administrative staff can quantitatively, in time obtain the condition of production on the clothing product line, finds the unbalanced situation of operation output.If it is more than the clothes number of packages of next procedure to finish the clothes number of packages of certain procedure, then reduce this procedure Sewing machines setting, perhaps increase the Sewing machines setting of next procedure, " supply shortage or plug goods " takes place at certain procedure to prevent product.This method utilizes micro computer that the workshop field data is gathered and statistical analysis, makes field management rationalization, scientific, has improved garment sewing plant working efficient.
Certainly, for above-mentioned garment sewing operating system, after finishing one procedure, the workman of each setting also can import the code name information that this finishes the people to data input device; After computer is received the data of data input device transmission, to the clothes number of packages of the same one procedure that the same people of finishing finished add up and store after send display to show.By this method, computer can be added up each workman's the clothes number of packages of being finished, with the reference as work is analyzed and income is calculated.
As the improvement to above-mentioned garment sewing workshop garment sewing operating system, the input of the data input device at every Sewing machines place also links to each other with the circuit that the Sewing machines at this place of control moves.Like this, computer can clock to the actuation time of each Sewing machines; Simultaneous computer is to obtaining finishing the needed machine-hour of this procedure divided by all clothes numbers of packages of finishing this procedure and send display to show with the back of adding up the actuation time of Sewing machiness all in the one procedure; Administrative staff increase or reduce according to the machine-hour of each procedure of the finish Sewing machines setting to the per pass operation.For example, clothes have four procedures 1,2,3,4, and their machine-hour is respectively 20s, 40s, 30s, 60s, and then the quantity ratio of the Sewing machines setting of operation 1,2,3,4 should be 2: 4: 3: 6.Administrative staff can arrange the quantity of the Sewing machines setting of operation 1,2,3,4 in view of the above.This arrangement method is applicable to that generally clothes are in the arrangement of arranging the production line initial stage, after production line operation a period of time, according to the clothes number of packages of each procedure of finish the Sewing machines setting of per pass operation is increased or reduces (production line of layout is adjusted to the initial stage) again.
Description of drawings
Fig. 1 is the schematic diagram that data input device is connected with computer.
Fig. 2 is the workflow schematic diagram of computer.
Fig. 3 is the workflow schematic diagram of data input device.
The specific embodiment
Clothes have four procedures 1,2,3,4, and administrative staff arrange 2,4,3,6 Sewing machiness (Sewing machines setting) to be used to finish operation 1,2,3,4 respectively.Referring to Fig. 1, every Sewing machines 11 has an operator 14.Every Sewing machines 11 places are provided with a data input device (acquisition terminal) 12, and the output of all data input devices links to each other with the input/output port of the computer that is arranged on office (host computer) 13.Computer comprises cpu, the display that links to each other with cpu, the input/output port that links to each other with cpu, is connected the keyboard on the input/output port, the memory that links to each other with cpu etc.Suppose that per 10 cut-parts are a bag, each bag is all compiled different Bale No.s, and with this information input memory.
Referring to Fig. 1,2, the circuit of this place's Sewing machines action of the input of each data input device and control links to each other.When the circuit of control Sewing machines action was connected, data input device promptly sent signal to cpu, is begun to clock by cpu; When the circuit of control Sewing machines action disconnected, data input device promptly sent signal to cpu, and cpu stops to clock; Cpu is to adding up the actuation time (the circuit turn-on time of control Sewing machines action) of each Sewing machines and storing.
Referring to Fig. 3, the input button that is necessary on each data input device.When data input device powers up startup, need the operator to import job number (finishing people's code name), operation number (code name of operation).As operator after cut-parts finish this procedure to a bag, just import Bale No., and press the accumulation key "+" of data input device at data input device, should wrap cut-parts then and deliver next procedure, continue operation by the operator of next procedure.The job number that Cpu imports into each data input device, operation number, Bale No., store by the number of times information such as (the bag numbers of finishing) of accumulation key "+".
After cpu receives the data of data input device transmission, the bag number of finishing with same processes number is added up, and send display to show.
As at a time: the bag number of finishing operation 1,2,3,4 is respectively: 12,16,9,12, just illustrated more than the Sewing machines quantity of finishing operation 2 (certainly, also may be operator's operating efficiency height of finishing operation 2, but temporarily not consider this factor.About operator's operating efficiency, description is arranged hereinafter), finish the Sewing machines quantity of operation 3 few (certainly, also may be that to finish operator's operating efficiency of operation 3 low, but temporarily not consider this factor.About operator's operating efficiency, description is arranged hereinafter).Administrative staff can reduce respectively, increase the Sewing machines quantity of finishing operation 2,3, as, arrange 3,4 use in sewing machine in finishing operation 2,3.
After the Sewing machines that Cpu finishes certain operation to each operator adds up actuation time, the Sewing machines actuation time that also this operator can be finished this operation divided by the clothes number of packages of being finished (the bag number multiply by the cut-parts number that whenever includes) to draw the operating efficiency (unit: second/part) that this operator finishes this operation.This operator can be finished the operating efficiency of this operation and the operating efficiency of standard compares, to judge its operating efficiency height.If in long-time this operator to finish the operating efficiency of this operation lower always, search reason, help this operator's raising.
Cpu can be to obtaining finishing the needed machine-hour of this procedure divided by all clothes numbers of packages of finishing this procedure and send display to show with the back of adding up the actuation time of Sewing machiness all in the one procedure; Administrative staff increase or reduce according to the machine-hour of each procedure of the finish Sewing machines setting to the per pass operation.
After can adding up to the clothes number of packages of the same one procedure that same operator finished and store, Cpu send display to show.By this method, cpu can add up each workman's the clothes number of packages of being finished, with the reference as work is analyzed and income is calculated.
Each Sewing machines setting is provided with acquisition terminal, and this terminal is imported workman's work data real-time and dynamic into, and the data after host computer will be handled deposit database server in.This systems soft ware adopts the brand-new framework of .NET, and comparing with traditional Fu Wuqi client has many superiority.The software systems of developing on the .NET platform make software systems safer by common language storehouse and operating system dialogue, and performance is more stable, safeguards also convenient.Secondly, nearly all high-level language can be discerned in the common language storehouse, makes this system have good compatibility for the software of other language developments, also is beneficial to this system and expands in terms of content, and needn't worry compatible problem.The 3rd, this system adds code block with exception handling, and it is nearly all unusual to make that this system can handle in the running, guarantees the normal operation of program, and can be because of causing losing of data unusually.The 4th, this system adopts online deployment, as long as computer on our company's network can be realized online installation, and online upgrading, online acquisition transmits, and reads, and data in the new database more greatly facilitate related personnel's use installation and maintenance.In addition, every acquisition terminal has the data buffer memory ability that is not less than 2000 bytes, and the power down of storage data is not lost.These functions all are that traditional clothing system software is not available.
The data of system acquisition have three characteristics: 1, and real-time; 2, a large amount of property; 3, dynamic.So-called real-time is meant instantaneous acquiring on streamline, and is not with typing again after the data statistics, can find the problem of streamline in the very first time by these instant data, and in time handle, and has shortened administrative staff to pinpoint the problems the time cycle of handling problem.A large amount of sex expressions aspect two, number of workers and timing statistics, the data object of this system statistics is all workmans, deposits data in database server then.Timing statistics is not a short-term, but continual, and the data of adding up later constantly upgrade the data of front after treatment, and this has just brought the 3rd characteristic dynamic of this system.Secondly, data typing storehouse standard work force of these collections, these data are adjusted the foundation of wage as administrative staff's streamline of arranging production, and make workshop management work accomplish to speak with data, rather than by rule of thumb, with sensation.
The workman is in the code name information of acquisition terminal input oneself, this system is by each workman's code name information, set up an account, promptly there is the standard work force of whole factory in storehouse standard work force that preamble is mentioned, also arranged the standard work force at each workman, in each workman's information account, all comprise these data, as long as administrative staff access these accounts, just these can be understood clearly, draw an analogy, suppose certain procedure, be 20 seconds the standard work force of full factory, recognizes that by personal account time that the first workman does this procedure is 10 seconds (these data are mass data is handled then draw), second workman's time is 30 seconds, if arrange the first workman to do, will be when calculating flow beat according to calculating in 10 seconds, second workman does, to calculate by 30 seconds, and can not be according to calculating in 20 seconds, same, this procedure will calculate according to 20 seconds when still adjusting wage.
Claims (2)
1. garment sewing operating system in garment sewing workshop comprises the Sewing machines that is used to finish each procedure of garment sewing, it is characterized in that: further comprising computer, and described computer comprises cpu, display, memory, input/output port; At every Sewing machines place a data input unit is set all, the output of each data input device connects input/output port.
2. garment sewing operating system according to claim 1 is characterized in that: the circuit of this place's Sewing machines action of the input of the data input device at every Sewing machines place and control links to each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010203016653U CN201620257U (en) | 2010-01-27 | 2010-01-27 | Garments tailoring operation system for garments tailoring workshops |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010203016653U CN201620257U (en) | 2010-01-27 | 2010-01-27 | Garments tailoring operation system for garments tailoring workshops |
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| CN201620257U true CN201620257U (en) | 2010-11-03 |
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| CN2010203016653U Expired - Fee Related CN201620257U (en) | 2010-01-27 | 2010-01-27 | Garments tailoring operation system for garments tailoring workshops |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102831492A (en) * | 2012-06-06 | 2012-12-19 | 西安电子科技大学 | Method for balancing production line in industrial sewing industry |
| CN103361892A (en) * | 2013-07-19 | 2013-10-23 | 广州春晓信息科技有限公司 | Method and device for obtaining optimum sewing rotation speed |
| CN103577924A (en) * | 2012-07-19 | 2014-02-12 | Juki株式会社 | Production line balance improving measure providing device and production line balance improving measure extracting method |
| CN103917708A (en) * | 2011-10-18 | 2014-07-09 | 日星株式会社 | Embroidery design production management apparatus and method |
| JP2018150652A (en) * | 2017-03-14 | 2018-09-27 | 株式会社川上製作所 | Process control system for sewing line |
-
2010
- 2010-01-27 CN CN2010203016653U patent/CN201620257U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103917708A (en) * | 2011-10-18 | 2014-07-09 | 日星株式会社 | Embroidery design production management apparatus and method |
| CN103917708B (en) * | 2011-10-18 | 2015-11-25 | 日星株式会社 | Embroidery design production management equipment and method |
| CN102831492A (en) * | 2012-06-06 | 2012-12-19 | 西安电子科技大学 | Method for balancing production line in industrial sewing industry |
| CN102831492B (en) * | 2012-06-06 | 2015-09-02 | 西安电子科技大学 | The method of line balancing in industry is made in industry |
| CN103577924A (en) * | 2012-07-19 | 2014-02-12 | Juki株式会社 | Production line balance improving measure providing device and production line balance improving measure extracting method |
| CN103361892A (en) * | 2013-07-19 | 2013-10-23 | 广州春晓信息科技有限公司 | Method and device for obtaining optimum sewing rotation speed |
| CN103361892B (en) * | 2013-07-19 | 2015-07-01 | 广州春晓信息科技有限公司 | Method and device for obtaining optimum sewing rotation speed |
| JP2018150652A (en) * | 2017-03-14 | 2018-09-27 | 株式会社川上製作所 | Process control system for sewing line |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101103 Termination date: 20130127 |
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| CF01 | Termination of patent right due to non-payment of annual fee |