CN104076777A - Asphalt mixing plant wireless scheduling system and method based on terminals - Google Patents
Asphalt mixing plant wireless scheduling system and method based on terminals Download PDFInfo
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- CN104076777A CN104076777A CN201410295642.9A CN201410295642A CN104076777A CN 104076777 A CN104076777 A CN 104076777A CN 201410295642 A CN201410295642 A CN 201410295642A CN 104076777 A CN104076777 A CN 104076777A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention discloses an asphalt mixing plant wireless scheduling system and method based on terminals. The system comprises at least one upper computer, an internet management scheduling platform, multiple wireless terminal devices, an industrial Ethernet switch and a PLC system. The method includes the following steps that the wireless terminal devices store sent instructions to the internet management scheduling platform; the upper computer continuously has access to the internet management scheduling platform to obtain operation instructions, the upper computer sends the instructions to the PLC system through the Ethernet or other communication modes, and controls and operates a control and detection device of an peripheral execution mechanism connected with the upper computer; the upper computer sends operation situations of the peripheral execution mechanism to the scheduling management platform, and the scheduling management platform classifies information and sends the information to the terminals or broadcasts to all the terminals. By means of wireless scheduling, real-time online remote monitoring of devices of an asphalt mixing plant can be achieved at any geographic position, and production operations and personnel scheduling are facilitated.
Description
Technical field
The present invention relates to a kind of controlling equipment and method of asphalt blending station, specifically a kind of asphalt blending station wireless dispatch system and dispatching method based on terminal.
Background technology
At present, the control system at Asphalt concrete mixing station, all mainly in pulpit, to carry out signalman to producing by pulpit personnel, the operating type that the voice modes such as utilizing intercom of pinpointing the problems is informed outworker's correlation circumstance or adopted staff fixed position guard to produce, make to produce and be accompanied by serious place limitation, thereby sometimes because language communication obstructed, noise is large etc., and reason cannot correctly convey a message to pinpoint the problems in time deals with problems, cause larger production loss, infringement consumer's interests; And fixed position the personnel that arrange work guard, and causes labour's waste.Managerial personnel cannot obtain the ruuning situation of pitch mixing apparatus in real time.
Summary of the invention
The problem existing for above-mentioned prior art, the invention provides a kind of asphalt blending station wireless dispatch system and dispatching method based on terminal, can facilitate production operation and the personal scheduling of bituminous concrete asphalt blending station, ensure normally carrying out and the timely eliminating of fault and labour's saving of producing, facilitate supvr to understand the ruuning situation of equipment.
To achieve these goals, the present invention is based on the asphalt blending station wireless dispatch system of terminal, comprise at least one host computer, be connected with internet management dispatching platform, industrial ethernet switch respectively by internet, Industrial Ethernet, for operating, monitor operation and the record of data and mutual mechanism, realize the comprehensive functions such as the interim commander of control, task issue;
Internet management dispatching platform, connects some wireless terminal devices by wireless network, for receiving, store, send, manage the data message of host computer and wireless terminal device;
Some wireless terminal devices, for carrying out operated from a distance, receiving the schedule information such as warning and prompting from host computer to PLC system;
Industrial ethernet switch, is connected with PLC system, for the exchanges data between host computer and PLC system;
PLC system, for controlling peripheral topworks, the pick-up unit of asphalt blending station production system.
Further, described host computer is many.Host computer quantity can be selected according to actual conditions, selects many host computers can connect the asphalt blending station of controlling multiple correspondences simultaneously.
Further, described wireless network is that wireless router or 3g, 4g network or the two share.The terminal of wireless terminal device controllable operation is finished the work by 3g network under remote scenario, in wireless router coverage, can finish the work by wifi; The terminal that can not operate control is finished the work by 3g network under remote scenario, in wireless router coverage, can pass through wife or LAN (Local Area Network) receiving scheduling information.
Further, described wireless terminal device is notebook computer, panel computer or smart mobile phone.
Further, described management and running platform is to dispose separately, or by third-party platform, or the two is combined with, and comprises the deployment of hardware and software while deployment separately; Described management and running platform is had the address of authority to carry out correspondence access.
The dispatching method that utilizes the described asphalt blending station wireless dispatch system based on terminal, comprises the steps,
1) wireless terminal device stores transmission instruction into internet management and running platform;
2) host computer is constantly accessed internet dispatching platform and is obtained operational order; By Ethernet/serial communication modular converter, instruction is sent to PLC system by host computer, control and the pick-up unit of control operation joining peripheral topworks with it;
3) host computer, the ruuning situation of peripheral topworks, sends to management and running platform, and management and running platform, information classification, sends to different terminals, or is broadcast to all terminals.
Further, a wireless terminal device sends information or broadcast message by management and running platform to other wireless terminal devices.Operating personnel can indicate or the reception and registration of message to other staff's wireless terminal device by management and running platform by the wireless terminal device of oneself.
Further, host computer sends to operator instruction or the message of wireless terminal device, is transferred to management and running platform, and management and running platform re-sends to corresponding other wireless terminal devices and shares.
Further, described wireless terminal device has supervisory level, the office terminal of different stage has different operation authority, highest-ranking personnel can carry out production operation by wireless terminal device, change parameter, the personnel that rank is minimum can only receive from the schedule information of management platform and obey scheduling.Different office terminals is because of authority, range of management difference, and the information content of acquisition is not identical yet.
Wireless terminal device of the present invention can remote control blending station equipment, host computer independently send information in staff's terminal, timely and accurately personnel are dispatched for blending station produced on-site, to process efficiently rapidly the production problems such as case of emergency, make to produce with scheduling and reach seamless link, make full use of its mobility, amalgamation, stability and high efficiency meet Production requirement, enhance productivity, wireless dispatching can in any geographic position real-time online asphalt blending station equipment is carried out to remote monitoring, host computer and terminal through internet management and running platform be mutual production operation instruction and historical data timely and accurately, ensure normally carrying out and the timely eliminating of fault and labour's saving of producing.
Brief description of the drawings
Fig. 1 is systematic schematic diagram of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the invention will be further described.
As shown in Figure 1, the present invention is based on the asphalt blending station wireless dispatch system of terminal, comprise at least one host computer, be connected with internet management dispatching platform, industrial ethernet switch respectively by internet, Industrial Ethernet, for operating, monitor operation and the record of data and mutual mechanism, realize the comprehensive functions such as the interim commander of control, task issue; Internet management dispatching platform, connects some wireless terminal devices by wireless network, for receiving, store, send, manage the data message of host computer and wireless terminal device; Some wireless terminal devices, for carrying out operated from a distance, receiving the schedule information such as warning and prompting from host computer to PLC system; Industrial ethernet switch, is connected with PLC system, for the exchanges data between host computer and PLC system; PLC system, for controlling peripheral topworks, the pick-up unit of asphalt blending station production system.
In this system, wireless terminal can send executive signal to internet management and running platform, screen, store and management, this platform of the continuous cyclic access of host computer, obtain executive signal, thereby by Industrial Ethernet and switch, slave computer PLC is controlled, make outside topworks produce action.
Further, described host computer is many.Host computer quantity can be selected according to actual conditions, selects many host computers can connect the asphalt blending station of controlling multiple correspondences simultaneously.
Further, described wireless network is that wireless router or 3g, 4g network or the two share.The terminal of wireless terminal device controllable operation is finished the work by 3g network under remote scenario, in wireless router coverage, can finish the work by wifi; The terminal that can not operate control is finished the work by 3g network under remote scenario, in wireless router coverage, can pass through wife or LAN (Local Area Network) receiving scheduling information.
Further, described wireless terminal device is notebook computer, panel computer or smart mobile phone.
Further, described management and running platform is to dispose separately, or by third-party platform, or the two is combined with, and comprises the deployment of hardware and software while deployment separately; Described management and running platform is had the address of authority to carry out correspondence access.
A dispatching method that utilizes the above-mentioned asphalt blending station wireless dispatch system based on terminal, comprises the steps,
1) wireless terminal device stores transmission instruction into internet management and running platform;
2) host computer is constantly accessed internet dispatching platform and is obtained operational order; By Ethernet/serial communication modular converter, instruction is sent to PLC system by host computer, control and the pick-up unit of control operation joining peripheral topworks with it;
3) host computer, the ruuning situation of peripheral topworks, sends to management and running platform, and management and running platform, information classification, sends to different terminals, or is broadcast to all terminals.
Further, a wireless terminal device sends information or broadcast message by management and running platform to other wireless terminal devices.Operating personnel can indicate or the reception and registration of message to other staff's wireless terminal device by management and running platform by the wireless terminal device of oneself.
Further, host computer sends to operator instruction or the message of wireless terminal device, is transferred to management and running platform, and management and running platform re-sends to corresponding other wireless terminal devices and shares.
Further, described wireless terminal device has supervisory level, the office terminal of different stage has different operation authority, highest-ranking personnel can carry out production operation by wireless terminal device, change parameter, the personnel that rank is minimum can only receive from the schedule information of management platform and obey scheduling, cannot carry out production operation.Different office terminals is because of authority, range of management difference, and the information content of acquisition is not identical yet.
The data such as host computer Real-time Collection temperature, every dish deposits the historical record in database in after producing, in database in the relevant topworks of alarm logging in the time there is operation troubles, the relevant information that the above several situation obtains sends it back management and running platform in internet by the advanced language programming in third party software and the host computer of permission secondary development from chief commander's data, collect for terminal access, thereby carry out real-time production control work continuously.
Claims (9)
1. the asphalt blending station wireless dispatch system based on terminal, is characterized in that,
Comprise at least one host computer, be connected with internet management dispatching platform, industrial ethernet switch respectively by internet, Industrial Ethernet, for operating, monitor operation and the record of data and mutual mechanism, realize the comprehensive functions such as the interim commander of control, task issue;
Internet management dispatching platform, connects some wireless terminal devices by wireless network, for receiving, store, send, manage the data message of host computer and wireless terminal device;
Some wireless terminal devices, for carrying out operated from a distance, receiving the schedule information such as warning and prompting from host computer to PLC system;
Industrial ethernet switch, is connected with PLC system, for the exchanges data between host computer and PLC system;
PLC system, for controlling peripheral topworks, the pick-up unit of asphalt blending station production system.
2. a kind of asphalt blending station wireless dispatch system based on terminal according to claim 1, is characterized in that, described host computer is many.
3. a kind of asphalt blending station wireless dispatch system based on terminal according to claim 1, is characterized in that, described wireless network is that wireless router or 3g, 4g network or the two share.
4. a kind of asphalt blending station wireless dispatch system based on terminal according to claim 1, is characterized in that, described wireless terminal device is notebook computer, panel computer or smart mobile phone.
5. a kind of asphalt blending station wireless dispatch system based on terminal according to claim 1, it is characterized in that, described management and running platform is to dispose separately, or by third-party platform, or the two is combined with, while deployment separately, comprise the deployment of hardware and software; Described management and running platform is had the address of authority to carry out correspondence access.
6. a dispatching method that utilizes the asphalt blending station wireless dispatch system based on terminal described in claim 1 to 5 any one, is characterized in that, comprises the steps,
1) wireless terminal device stores transmission instruction into internet management and running platform;
2) host computer is constantly accessed internet dispatching platform and is obtained operational order; By Ethernet/serial communication modular converter, instruction is sent to PLC system by host computer, control and the pick-up unit of control operation joining peripheral topworks with it;
3) host computer, the ruuning situation of peripheral topworks, sends to management and running platform, and management and running platform, information classification, sends to different terminals, or is broadcast to all terminals.
7. the dispatching method of the asphalt blending station wireless dispatch system based on terminal according to claim 6, is characterized in that, a wireless terminal device sends information or broadcast message by management and running platform to other wireless terminal devices.
8. the dispatching method of the asphalt blending station wireless dispatch system based on terminal according to claim 6, it is characterized in that, host computer sends to operator instruction or the message of wireless terminal device, be transferred to management and running platform, management and running platform re-sends to corresponding other wireless terminal devices and shares.
9. the dispatching method of the asphalt blending station wireless dispatch system based on terminal according to claim 6, it is characterized in that, described wireless terminal device has supervisory level, the office terminal of different stage has different operation authority, highest-ranking personnel can carry out production operation by wireless terminal device, change parameter, the personnel that rank is minimum can only receive from the schedule information of management platform and obey scheduling.
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CN105005255A (en) * | 2015-07-13 | 2015-10-28 | 中山市拓维电子科技有限公司 | Asphalt mixing station data acquisition system |
CN105116824A (en) * | 2015-07-13 | 2015-12-02 | 中山市拓维电子科技有限公司 | Asphalt mixing station with remote digital transmission device |
CN105984040A (en) * | 2015-03-05 | 2016-10-05 | 上海华丰工业控制技术工程有限公司 | Stirring cylinder transmission control system of concrete mixing truck using intelligent mobile phone as human-computer interface |
CN109831546A (en) * | 2019-02-22 | 2019-05-31 | 江铃汽车股份有限公司 | PLC interactive signal conversion method, mobile terminal and storage medium |
CN112223547A (en) * | 2020-09-22 | 2021-01-15 | 河南兴达商砼有限公司 | Centralized control system and method for concrete mixing plant |
CN117522084A (en) * | 2024-01-05 | 2024-02-06 | 张家口市华工建设有限公司 | Automatic concrete grouting scheduling system |
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Application publication date: 20141001 |