TWI661285B - Remote monitoring system - Google Patents
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- TWI661285B TWI661285B TW106123715A TW106123715A TWI661285B TW I661285 B TWI661285 B TW I661285B TW 106123715 A TW106123715 A TW 106123715A TW 106123715 A TW106123715 A TW 106123715A TW I661285 B TWI661285 B TW I661285B
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 128
- 238000013500 data storage Methods 0.000 claims description 27
- 230000005540 biological transmission Effects 0.000 claims description 25
- 238000001514 detection method Methods 0.000 claims description 19
- 238000012545 processing Methods 0.000 claims description 17
- 230000008439 repair process Effects 0.000 claims description 9
- 238000011084 recovery Methods 0.000 claims description 8
- 230000002159 abnormal effect Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 description 14
- 238000012423 maintenance Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 11
- 238000004364 calculation method Methods 0.000 description 9
- 238000007726 management method Methods 0.000 description 5
- 230000005856 abnormality Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000007717 exclusion Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009429 distress Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 239000010721 machine oil Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012806 monitoring device Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Automation & Control Theory (AREA)
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Abstract
一種遠端監控系統，其包含：複數工作機台、一外部存取裝置、一感測模組、一雲端監測器、一遠端控制器以及一網路伺服器連結該複數工作機台、該感測模組、該雲端監測器與該遠端控制器，且該雲端監測器與該遠端控制器連接該外部存取裝置，藉此達成遠端控制。 A remote monitoring system includes: a plurality of working machines, an external access device, a sensing module, a cloud monitor, a remote controller, and a network server connected to the plurality of working machines, the The sensing module, the cloud monitor and the remote controller, and the cloud monitor and the remote controller are connected to the external access device, thereby achieving remote control.
Description
本發明是關於製造工廠的遠端監控系統，特別是關於製造工廠的生產作即時監控，及整合管理。 The invention relates to a remote monitoring system for a manufacturing plant, in particular to real-time monitoring and integrated management of production in the manufacturing plant.
在傳統製造業工廠，不論是製造甚麼，最重要的資產是機台資產及人力資源，一般生產製造係以人力資源操控機台資產產生各類物品。 In traditional manufacturing factories, no matter what they manufacture, the most important assets are machine assets and human resources. Generally, manufacturing involves manipulating machine assets with human resources to produce various items.
在製造前的物品備料，工作機台操作需要仰賴不同的人力資源，備料是倉管人員，其需要對於物料資訊精確的掌握，機台操作是操作技術人員，能熟練的操作機台與掌握機台狀況，另外，機台維修與物品的品質管理檢驗，也必須仰賴不同專才領域人員，由此，我們可以明白人力資源對於工廠製造是非常重要的。 Before preparing the materials for manufacturing, the operation of the machine depends on different human resources. The material preparation is the warehouse management staff, which requires accurate grasp of the material information. The machine operation is an operation technician, who can skillfully operate the machine and the machine. The condition of the machine, in addition, the maintenance of the machine and the quality management inspection of the goods, must also rely on personnel in different professional fields. From this, we can understand that human resources are very important for factory manufacturing.
然，近年因人本意識抬升，使得人力資源的成本逐漸提升，且人力資源具有時效性，另外，機台會因使用者習慣與次數不同，而有不同的使用壽命，對於機台壽命管理並無法精確落實，而產品品質管理數據仍須仰賴人力資源手動輸入資料庫系統當中，整體來說，對製造工廠追求利潤最大化是一大限制。另外，製造工廠的機台突發狀況，往往對於現場作業人員造成不小的困擾，除作業時間的閒置外，還必須等待維修人員的交通加上維修時間，往往造成了不必要的成本浪費，且例行性的工廠機台維修保養在實際執行上，主要是依據維修人員的日程表排定，以上一次的 維修保養時間去推算下一次的維修保養時間，如每三個月保養機台油壓裝置等，可是這種例行性的保養卻缺乏實際機台使用的依據，並無可靠的數據去支持機台維修保養的時間。 However, in recent years, due to the rise of human awareness, the cost of human resources has gradually increased, and human resources have timeliness. In addition, the machine will have different service life due to different user habits and times. It cannot be accurately implemented, and product quality management data still needs to be manually entered into the database system by human resources. Generally speaking, it is a major limitation for the manufacturing plant to maximize profit. In addition, the sudden situation of the machine in the manufacturing plant often causes a lot of distress to the on-site operators. In addition to the idle time, it must also wait for the traffic of the maintenance personnel plus the maintenance time, which often causes unnecessary cost waste. And the routine maintenance of factory machinery is actually performed, which is mainly based on the schedule of maintenance personnel. The last maintenance time is used to calculate the next maintenance time, such as maintenance of machine oil every three months. Pressure equipment, etc., but such routine maintenance lacks the basis for actual machine use, and there is no reliable data to support the machine maintenance time.
有鑒於上所述，本發明提出一種遠端監控系統，能夠解決上所述課題。 In view of the foregoing, the present invention provides a remote monitoring system that can solve the above-mentioned problems.
本發明之主要目的，在於提供一種遠端監控系統，其應用在製造工廠當中，能夠遠端的監控複數工作機台，即時線上叫修，大幅度的降低時間以及人力成本。 The main purpose of the present invention is to provide a remote monitoring system, which is applied in a manufacturing factory, which can remotely monitor a plurality of working machines and call for repairs online in real time, greatly reducing time and labor costs.
根據上所述目的，本發明提供一種遠端監控系統，用於各類的工作機台其配合數據資料庫紀錄以各類參數，其包含：複數工作機台、一外部存取裝置、一感測模組、一雲端監測器、一遠端控制器以及一網路伺服器，該網路伺服器連結該複數工作機台、該感測模組、該雲端監測器與該遠端控制器，且該雲端監測器與該遠端控制器連接該外部存取裝置；該感測模組具有一偵測單元，該偵測單元偵測該複數工作機台產生機台狀況訊號且傳至該網路伺服器，該感測模組還具有一攝像單元，該攝像單元攝取該複數工作機台產生之監測訊號且傳至該網路伺服器；該雲端監測器具有一異警模組，該網路伺服器將機台狀況訊號傳至該異警模組，該異警模組將該機台狀況訊號傳至該外部存取裝置，另，該雲端監測器還具有一監測模組，該網路伺服器將監測訊號傳至該監測模組，該監測模組將該監測訊號傳至該外部存取裝置；該遠端控制器具有一控制器資料存取模組與一控制模組，該複數工作機台傳輸指令至該網路伺服器，該網路伺服器傳輸 指令至該控制模組，該控制模組傳輸指令至該外部存取裝置，或該複數工作機台自該網路伺服器接收指令，該控制模組接收指令自該網路伺服器，該外部存取裝置自該控制模組接收指令；其中，該網路伺服器具有一傳輸單元與一接收單元，該接收單元接收該複數工作機台或該遠端控制器的指令，該傳輸單元傳輸指令傳至該遠端控制器或該複數工作機台，該遠端控制器傳輸指令自外部存取裝置，另，該接收單元接收該偵測單元產生機台狀況訊號，該傳輸單元傳輸機台狀況訊號至該異警模組，該異警模組將機台狀況訊號傳至該外部存取裝置，供提醒該複數個工作機台異警狀況；該接收單元接收該攝像單元產生之監測訊號，該傳輸單元傳輸監測訊號至該監測模組，該監測模組將該監測訊號傳至該外部存取裝置，提供查詢該複數工作機台狀況。 According to the above purpose, the present invention provides a remote monitoring system for various types of working machines, which cooperates with data database records and various parameters, and includes: a plurality of working machines, an external access device, and a sensor. A measurement module, a cloud monitor, a remote controller, and a web server, the web server is connected to the plurality of working machines, the sensing module, the cloud monitor and the remote controller, And the cloud monitor is connected to the external access device with the remote controller; the sensing module has a detection unit, and the detection unit detects that the plurality of working machines generate machine status signals and transmits them to the network Server, the sensing module also has a camera unit, which captures the monitoring signals generated by the plurality of working machines and transmits them to the network server; the cloud monitor has an alarm module, the network The server transmits the machine condition signal to the abnormality alarm module, and the abnormality module transmits the machine condition signal to the external access device. In addition, the cloud monitor also has a monitoring module, the network The server sends the monitoring signal to the A monitoring module, the monitoring module transmits the monitoring signal to the external access device; the remote controller has a controller data access module and a control module, and the plurality of working machines transmit instructions to the network Server, the network server transmits instructions to the control module, the control module transmits instructions to the external access device, or the plurality of working machines receive instructions from the network server, and the control module receives instructions From the network server, the external access device receives instructions from the control module; wherein the network server has a transmission unit and a receiving unit, and the receiving unit receives the plurality of working machines or the remote control Instructions from the transmitter, the transmission unit transmits instructions to the remote controller or the plurality of working machines, the remote controller transmits instructions from an external access device, and the receiving unit receives the detection unit to generate machine conditions A signal, the transmission unit transmits a machine condition signal to the alarm module, and the alarm module transmits a machine condition signal to the external access device for reminding the plurality of working machines of an alarm condition; The reception monitoring signal receiving unit of the imaging unit is generated, the transmission unit transmits the monitoring signal to the monitoring module, the monitoring module monitors the signals transmitted to the external access means to query status of the plurality of working machine.
根據本發明之技術特徵，其中該控制器資料存取模組與該監測器資料存取模組各具有一數據存取單元與一影像存取單元，該外部存取裝置傳輸指令至該控制模組，該控制模組傳輸指令至該數據存取單元，該數據存取單元傳輸指令至該網路伺服器，該網路伺服器傳輸指令至該複數工作機台執行指令；該外部存取裝置接收指令自該控制模組，該控制模組接收指令自該數據存取單元，該數據存取單元接收指令自該網路伺服器，該網路伺服器接收指令自該複數工作機台；該網路伺服器傳輸指令至該影像存取單元，該影像存取單元傳輸指令至該控制模組，該控制模組傳輸指令至外部存取裝置。 According to the technical features of the present invention, wherein the controller data access module and the monitor data access module each have a data access unit and an image access unit, the external access device transmits instructions to the control module. Group, the control module transmits instructions to the data access unit, the data access unit transmits instructions to the network server, the network server transmits instructions to the plurality of working machines to execute instructions, and the external access device Receiving a command from the control module, the control module receiving a command from the data access unit, the data access unit receiving a command from the web server, and the web server receiving a command from the plurality of working machines; the The network server transmits instructions to the image access unit, the image access unit transmits instructions to the control module, and the control module transmits instructions to the external access device.
根據本發明之技術特徵，其中該控制模組具有一遠端開關機單元與一遠端控制機台單元，該遠端開關機單元接收該外部存取裝置的指 令，藉該數據存取單元將指令傳至網路伺服器之接收單元，藉該網路伺服器之傳輸單元將指令傳至該複數工作機台執行開關機；該遠端控制機台單元接收該外部存取裝置的指令，該遠端控制機台單元傳輸該指令至該數據存取單元後，再傳至該網路伺服器之接收單元，該網路伺服器之傳輸單元將指令傳至該複數工作機台執行控制、加工等。 According to the technical feature of the present invention, wherein the control module has a remote switch unit and a remote control machine unit, the remote switch unit receives the instruction of the external access device, and borrows the data access unit to The instruction is transmitted to the receiving unit of the network server, and the instruction is transmitted to the plurality of working machines by the transmission unit of the network server to execute the power on and off; the remote control machine unit receives the instruction of the external access device, the The remote control machine unit transmits the instruction to the data access unit, and then to the receiving unit of the network server. The transmission unit of the network server transmits the instruction to the plurality of working machines for control and processing. Wait.
根據本發明之技術特徵，其中該雲端監測器還具有一監測器資料存取模組、一資料儲存模組與一資料運算模組，該監測器資料存取模組接收該感測模組傳至網路伺服器之機台狀況訊號或監測訊號，該監測器資料存取模組將機台狀況訊號或監測訊號傳至該資料儲存模組，該資料儲存模組將機台狀況訊號或監測訊號傳至資料運算模組實施運算處理，最後再分別將處理完畢的將機台狀況訊號或監測訊號分別傳至異警模組或監測模組。 According to the technical features of the present invention, the cloud monitor further includes a monitor data access module, a data storage module and a data operation module, and the monitor data access module receives the sensing module transmission. To the machine status signal or monitoring signal of the network server, the monitor data access module transmits the machine status signal or monitoring signal to the data storage module, and the data storage module sends the machine condition signal or monitoring The signal is transmitted to the data calculation module for calculation processing. Finally, the processed condition signal or monitoring signal is transmitted to the alarm module or monitoring module respectively.
根據本發明之技術特徵，其中該監測模組具有一即時監控參數單元、一參數回收監測單元、一攝像監測單元與一機台健檢與問題掃描單元，該網路伺服器傳輸監測訊號至該監測器資料存取模組，該監測器資料存取模組傳輸監測訊號至該資料儲存模組，該資料儲存模組傳輸監測訊號至該資料運算模組進行處理，該資料運算模組將處理完之監測訊號傳至該即時監控參數單元、該參數回收監測單元、該攝像監測單元執行或該機台健檢與問題掃描單元。 According to the technical features of the present invention, wherein the monitoring module has a real-time monitoring parameter unit, a parameter recovery monitoring unit, a camera monitoring unit and a machine health check and problem scanning unit, the network server transmits a monitoring signal to the Monitor data access module, the monitor data access module transmits monitoring signals to the data storage module, the data storage module transmits monitoring signals to the data computing module for processing, and the data computing module will process The completed monitoring signal is transmitted to the real-time monitoring parameter unit, the parameter recovery monitoring unit, the camera monitoring unit, or the machine health check and problem scanning unit.
根據本發明之技術特徵，其中該異警模組具有一資料運算單元、一異警即時通知單元、一即時攝像傳輸單元與一叫修單元，該網路伺服器傳輸機台狀況訊號至該監測器資料存取模組，該監測器資料存取模組 傳輸機台狀況訊號至該資料儲存模組，該資料儲存模組傳輸機台狀況訊號至該資料運算模組進行處理，該資料運算模組將處理完之機台狀況訊號傳至該運算單元、該異警即時通知單元、該即時攝像傳輸單元或該叫修單元。 According to the technical features of the present invention, wherein the alarm module has a data operation unit, an alarm real-time notification unit, a real-time camera transmission unit, and a call repair unit, the network server transmits a machine condition signal to the monitoring Data access module, the monitor data access module transmits machine status signals to the data storage module, the data storage module transmits machine status signals to the data operation module for processing, and the data operation module The group transmits the processed machine status signal to the computing unit, the alarm real-time notification unit, the real-time camera transmission unit, or the call repair unit.
根據本發明之技術特徵，其中該外部存取裝置為手機、平板或者電腦。 According to a technical feature of the present invention, the external access device is a mobile phone, a tablet or a computer.
根據上所述目的與技術特徵，本發明之遠端監控系統用於製造工廠環境，其能夠達成遠端開關工作機台，不在受地理位置限制，且各類加工程式能夠自動派送至各類工作機台，藉上所述實現減少現場作業人力，另外能夠支援線上原廠叫修服務、產品良率自動寫入資料庫，和機台工具管理等效果。 According to the above-mentioned purpose and technical characteristics, the remote monitoring system of the present invention is used in a manufacturing factory environment. It can achieve remote switching on and off of the machine, not restricted by geographical location, and various processing programs can be automatically sent to various jobs. The machine can reduce the on-site operation manpower by using the above-mentioned equipment. In addition, it can support the online original factory repair service, the product yield rate is automatically written into the database, and the machine tool management.
1‧‧‧遠端監控系統 1‧‧‧Remote monitoring system
10‧‧‧感測模組 10‧‧‧ Sensor Module
11‧‧‧偵測單元 11‧‧‧ Detection Unit
12‧‧‧攝像單元 12‧‧‧ camera unit
20‧‧‧雲端監測器 20‧‧‧ Cloud Monitor
21‧‧‧異警模組 21‧‧‧ Alien Module
211‧‧‧資料運算單元 211‧‧‧Data Operation Unit
212‧‧‧異警即時通知單元 212‧‧‧Instant Alert Unit
213‧‧‧即時攝像傳輸單元 213‧‧‧Real-time camera transmission unit
214‧‧‧叫修單元 214‧‧‧Call repair unit
22‧‧‧監測模組 22‧‧‧Monitoring Module
221‧‧‧即時監控參數單元 221‧‧‧Real-time monitoring parameter unit
222‧‧‧參數回收監測單元 222‧‧‧parameter recovery monitoring unit
223‧‧‧攝像監測單元 223‧‧‧ Camera Monitoring Unit
224‧‧‧機台健檢與問題掃描單元 224‧‧‧machine health check and problem scanning unit
23‧‧‧監測器資料存取模組 23‧‧‧Monitor Data Access Module
24‧‧‧資料儲存模組 24‧‧‧Data Storage Module
25‧‧‧資料運算模組 25‧‧‧Data Operation Module
30‧‧‧遠端控制器 30‧‧‧Remote Controller
31‧‧‧控制器資料存取模組 31‧‧‧Controller data access module
331‧‧‧數據存取單元 331‧‧‧Data Access Unit
332‧‧‧影像存取單元 332‧‧‧Image Access Unit
32‧‧‧控制模組 32‧‧‧control module
321‧‧‧遠端開關機單元 321‧‧‧Remote Switch Unit
322‧‧‧遠端控制機台單元 322‧‧‧Remote Control Machine Unit
40‧‧‧網路伺服器 40‧‧‧ web server
41‧‧‧傳輸單元 41‧‧‧Transmission Unit
42‧‧‧接收單元 42‧‧‧Receiving unit
50‧‧‧工作機台 50‧‧‧Working table
60‧‧‧外部存取裝置 60‧‧‧External access device
70‧‧‧檢測模組 70‧‧‧Detection module
71‧‧‧量儀單元 71‧‧‧ measuring unit
第一圖是根據本發明之遠端監控系統方塊示意圖。 The first figure is a block diagram of a remote monitoring system according to the present invention.
第二圖是根據本發明之遠端監控系統細部方塊示意圖。 The second figure is a detailed block diagram of a remote monitoring system according to the present invention.
第三A圖是根據本發明之遠端監控系統之數據存取單元方塊流程示意圖。 FIG. 3A is a block flow diagram of a data access unit of a remote monitoring system according to the present invention.
第三B圖是根據本發明之遠端監控系統之影像存取單元方塊流程示意圖。 FIG. 3B is a block flow diagram of the image access unit of the remote monitoring system according to the present invention.
第四圖是根據本發明之監測模組方塊流程示意圖。 The fourth figure is a block diagram of a monitoring module according to the present invention.
第五圖是根據本發明之攝像單元方塊流程示意圖。 The fifth diagram is a block diagram of a camera unit according to the present invention.
第六圖是根據本發明之檢測模組方塊流程示意圖。 The sixth figure is a block diagram of the detection module according to the present invention.
第七圖是根據本發明之異警模組方塊流程示意圖。 The seventh figure is a block flow diagram of the alarm module according to the present invention.
為了要清楚說明本發明能夠達成目的及功效，茲，搭配示意圖就本發明的實施例詳加說明其功效及特徵，本發明提供一遠端監控系統1用於製造工廠的遠端控制工廠機台、保養維修，與產品的良率自動寫入，其能夠大幅度的降低人力。 In order to clearly explain that the present invention can achieve the purpose and effect, the functions and features of the embodiment of the present invention are described in detail with reference to the schematic diagram. The present invention provides a remote monitoring system 1 for remotely controlling factory equipment in a manufacturing plant. , Maintenance, and the product's yield is automatically written, which can greatly reduce manpower.
根據第一圖至第二圖所示，一種遠端監控系統1，其包含：複數工作機台50、一外部存取裝置60、一感測模組10、一雲端監測器20、一遠端控制器30以及一網路伺服器40，該網路伺服器40連結該複數工作機台50、該感測模組10、該雲端監測器20與該遠端控制器30，且該雲端監測器20與該遠端控制器30連接該外部存取裝置60；該感測模組10具有一偵測單元11，該偵測單元11偵測該複數工作機台50產生機台狀況訊號且傳至該網路伺服器40，該感測模組10還具有一攝像單元12，該攝像單元12攝取該複數工作機台50產生之監測訊號且傳至該網路伺服器40；該雲端監測器20具有一異警模組21，該網路伺服器40將機台狀況訊號傳至該異警模組21，該異警模組21將該機台狀況訊號傳至該外部存取裝置60，另，該雲端監測器20還具有一監測模組22，該網路伺服器40將監測訊號傳至該監測模組22，該監測模組22將該監測訊號傳至該外部存取裝置60；該遠端控制器30具有一控制器資料存取模組31與一控制模組32，該複數工作機台50傳輸指令至該網路伺服器40，該網路伺服器40傳輸指令至該控制模組32，該控制模組32傳輸指令至該外部存取裝置60，或該複數工作機台50自該網路伺服器40接收指令，該控制模組32接收指令自該網路伺服器40，該外部存取裝置60自該控制模組32接收指令；其中，該網路伺服器40具有一傳輸單元41 與一接收單元42，該接收單元42接收該複數工作機台50或該遠端控制器30的指令，該傳輸單元41傳輸指令傳至該遠端控制器30或該複數工作機台50，該遠端控制器30傳輸指令自外部存取裝置60，另，該接收單元42接收該偵測單元11產生機台狀況訊號，該傳輸單元41傳輸機台狀況訊號至該異警模組21，該異警模組21將機台狀況訊號傳至該外部存取裝置60，供提醒該複數個工作機台50異警狀況；該接收單元42接收該攝像單元12產生之監測訊號，該傳輸單元41傳輸監測訊號至該監測模組22，該監測模組22將該監測訊號傳至該外部存取裝置60，提供查詢該複數工作機台50之狀況。 According to the first to second figures, a remote monitoring system 1 includes: a plurality of working machines 50, an external access device 60, a sensing module 10, a cloud monitor 20, and a remote A controller 30 and a network server 40, the network server 40 is connected to the plurality of working machines 50, the sensing module 10, the cloud monitor 20 and the remote controller 30, and the cloud monitor 20 and the remote controller 30 are connected to the external access device 60; the sensing module 10 has a detection unit 11 that detects the plurality of working machines 50 to generate machine status signals and transmits them to The network server 40, the sensing module 10 also has a camera unit 12, which captures the monitoring signals generated by the plurality of working machines 50 and transmits them to the network server 40; the cloud monitor 20 With an alarm module 21, the network server 40 transmits a machine condition signal to the alarm module 21, the alarm module 21 transmits the machine condition signal to the external access device 60, and The cloud monitor 20 also has a monitoring module 22, and the network server 40 transmits monitoring signals to the monitoring module. 22, the monitoring module 22 transmits the monitoring signal to the external access device 60; the remote controller 30 has a controller data access module 31 and a control module 32, and the plurality of working machines 50 transmit Instructions to the network server 40, the network server 40 transmits instructions to the control module 32, the control module 32 transmits instructions to the external access device 60, or the plurality of working machines 50 from the network The server 40 receives the instruction, the control module 32 receives the instruction from the network server 40, and the external access device 60 receives the instruction from the control module 32. The network server 40 has a transmission unit 41 and A receiving unit 42 receives instructions from the plurality of working machines 50 or the remote controller 30, and the transmitting unit 41 transmits instructions to the remote controller 30 or the plurality of working machines 50, the remote The terminal controller 30 transmits instructions from the external access device 60. In addition, the receiving unit 42 receives the machine status signal generated by the detection unit 11, and the transmission unit 41 transmits the machine status signal to the alarm module 21, The alarm module 21 transmits the machine status signal to the external access Set 60 for reminding the alarm status of the plurality of working machines 50; the receiving unit 42 receives the monitoring signal generated by the camera unit 12, the transmission unit 41 transmits the monitoring signal to the monitoring module 22, and the monitoring module 22 will The monitoring signal is transmitted to the external access device 60 to provide the status of the plurality of working machines 50.
前述為本發明主要實施例之主要技術特徵，其對應本案申請專利範圍第1項的內容，得以詳知本發明之目的與實施型態，而其餘附屬申請專利範圍所述的技術特徵是為對申請專利範圍第1項內容的詳述或附加技術特徵而非用以限制申請專利範圍第1項的界定範圈，應知本案申請專利範圍第1項不必要一定包含其餘附屬申請專利範圍所述的技術特徵。 The foregoing is the main technical feature of the main embodiment of the present invention, which corresponds to the content of item 1 of the scope of patent application for this case, so that the purpose and implementation mode of the present invention can be known in detail. The detailed content or additional technical features of item 1 of the scope of the patent application is not intended to limit the defined circle of the scope of the patent application, and it should be understood that the first scope of the patent scope of the application does not necessarily include the rest of the patent scope of the subsidiary application. Technical characteristics.
根據第七圖，該遠端監控系統1還包含一檢測模組70連接該網路伺服器40，且該檢測模組70設於該複數工作機台50檢測生產的產品，該檢測模組70檢測完產品後，累積產生數據訊號，該檢測模組70將數據訊號傳至該網路伺服器40，該網路伺服器40將數據訊號傳至該雲端監測器20後，再傳至該外部存取裝置60，進一步的，該檢測模組70具有複數個量儀單元71(示意圖未顯示)，該複數個量儀單元71檢測產品良率製作計算CPK報表並數據化，將該數據化資料傳至該網路伺服器40，該網路伺服器40傳至該雲端監測器20後，再傳至該外部存取裝置60用以提供查看或了解產品良率狀況。 According to the seventh figure, the remote monitoring system 1 further includes a detection module 70 connected to the network server 40, and the detection module 70 is provided on the plurality of working machines 50 to detect the products produced, and the detection module 70 After detecting the product, a data signal is accumulated. The detection module 70 transmits the data signal to the network server 40. The network server 40 transmits the data signal to the cloud monitor 20 and then to the external The access device 60, further, the detection module 70 has a plurality of measuring unit 71 (not shown in the diagram), the plurality of measuring unit 71 detects a product yield, makes a CPK report, calculates the data, and digitizes the data. After being transmitted to the web server 40, the web server 40 is transmitted to the cloud monitor 20, and then to the external access device 60 for providing viewing or understanding of the product yield status.
該複數工作機台50針對製造工廠性質不同可為不同的機台，例如：CNC機台、車铣機台、車床機台等應用各式加工；其中該遠端控制器30可為各式不同種類的控制器，提供控制機台所需指令，如(Fanuc)發那科工作機控制器、(Mitsubishi)三菱工作機控制器、(Heidenhain)海德漢工作機控制器或工研院工作機控制器等，該複數工作機台50能夠針對不同控制器之指令做出相應的指令工作。該複數工作機台50之內部個別具有複數個重要零件，如主軸馬達、制動件、刀具等，為維持該複數工作機台50正常作動的必要元件。 The plurality of working machines 50 may be different machines for different manufacturing factories, for example, CNC machines, turning and milling machines, lathe machines, and other applications; the remote controller 30 may be of various types. Types of controllers, which provide instructions required to control the machine, such as (Fanuc) FANUC work machine controller, (Mitsubishi) Mitsubishi work machine controller, (Heidenhain) HEIDENHAIN work machine controller or ITRI work machine control Device, etc., the plurality of working machines 50 can make corresponding instruction work according to the instructions of different controllers. The plurality of working machines 50 each have a plurality of important parts, such as a spindle motor, a brake, a cutter, etc., which are necessary components for maintaining the plurality of working machines 50 to operate normally.
如第二圖所示，該偵測單元11監測該複數工作機台50之重要零件狀況，藉此產生機台狀況訊號且將其數據化以該數據傳送至至該網路伺服器40，該網路伺服器40再傳至該監測模組22後傳至該外部存取裝置60，用以提醒該複數工作機台之重要零件狀況。該攝像單元12設置在該複數工作機台50的工作環境當中，且拍攝其工作畫面，將工作畫面數據化成監測訊號，且將監測訊號傳送至該網路伺服器40，該網路伺服器40再傳至該監測模組22後傳至該外部存取裝置60，用以供人員掌握現場工作狀況。 As shown in the second figure, the detection unit 11 monitors the condition of important parts of the plurality of working machines 50, thereby generating machine status signals and transmitting the data to the network server 40 with the data. The network server 40 then transmits to the monitoring module 22 and then to the external access device 60 to remind the important parts of the plurality of working machines. The camera unit 12 is set in the working environment of the plurality of working machines 50 and takes pictures of the working pictures, converts the working pictures into monitoring signals, and transmits the monitoring signals to the network server 40, the network server 40 It is then transmitted to the monitoring module 22 and then to the external access device 60 for personnel to grasp the working conditions on site.
該接收單元42接收該複數工作機台50或該遠端控制器30的指令，該傳輸單元41傳輸該接收單元42處理之指令自該遠端控制器30或該複數工作機台50。該遠端控制器30接收該外部存取裝置60下發指令，將指令傳至控制器資料存取模組31，該控制器資料存取模組31將指令傳至接收單元42，該接收單元42將指令處理完後，該傳輸單元41將其傳至該複數工作機台50執行指令。該複數工作機台50具有內部執行之指令傳至該接收單元42處理，該傳輸單元41將指令傳至該控制器資料存取模組31，而該控制 器資料存取模組31傳至該遠端控制器30。 The receiving unit 42 receives instructions from the plurality of working machines 50 or the remote controller 30, and the transmitting unit 41 transmits instructions processed by the receiving unit 42 from the remote controller 30 or the plurality of working machines 50. The remote controller 30 receives an instruction issued by the external access device 60 and transmits the instruction to the controller data access module 31. The controller data access module 31 transmits the instruction to the receiving unit 42. The receiving unit After processing the instructions, the transmission unit 41 transmits the instructions to the plurality of working machines 50 to execute the instructions. The plurality of working machines 50 have internally executed instructions transmitted to the receiving unit 42 for processing, the transmitting unit 41 transmits instructions to the controller data access module 31, and the controller data access module 31 passes to the controller Remote controller 30.
如第二圖與第四圖所示，該雲端監測器20還具有一監測器資料存取模組23、一資料儲存模組24與一資料運算模組25，該監測器資料存取模組23接收該感測模組10傳至該網路伺服器40之機台狀況訊號或監測訊號，該監測器資料存取模組23將機台狀況訊號或監測訊號傳至該資料儲存模組24，該資料儲存模組24將機台狀況訊號或監測訊號傳至資料運算模組25實施運算處理，最後再分別將處理完畢的將機台狀況訊號或監測訊號分別傳至該異警模組21或該監測模組22。 As shown in the second and fourth figures, the cloud monitor 20 also has a monitor data access module 23, a data storage module 24, and a data operation module 25. The monitor data access module 23 receives the machine condition signal or monitoring signal transmitted by the sensing module 10 to the network server 40, the monitor data access module 23 transmits the machine condition signal or monitoring signal to the data storage module 24 The data storage module 24 transmits the machine condition signal or monitoring signal to the data calculation module 25 for calculation processing, and finally transmits the processed machine condition signal or monitoring signal to the alarm module 21 respectively. Or this monitoring module 22.
該偵測單元11監測該複數工作機台50之重要零件狀況，藉此產生機台狀況訊號且將其數據化以該數據傳送至該網路伺服器40，該網路伺服器40再傳至該監測器資料存取模組23，該監測器資料存取模組23將機台狀況訊號傳至該資料儲存模組24，且將該訊號紀錄儲存，該資料儲存模組24將機台狀況訊號或監測訊號傳至資料運算模組25實施運算處理，最後再分別將處理完畢的機台狀況訊號傳至異警模組21，藉由蒐集機台狀況訊號提供人員估測該複數工作機台50之重要零件更換或維修。 The detection unit 11 monitors the status of important parts of the plurality of working machines 50, thereby generating machine status signals and transmitting the data to the network server 40, and the network server 40 transmits the signals to the network server 40. The monitor data access module 23 transmits the machine status signal to the data storage module 24 and stores the signal record. The data storage module 24 sends the machine status The signal or monitoring signal is transmitted to the data calculation module 25 for calculation processing. Finally, the processed machine condition signals are transmitted to the alarm module 21, and the personnel who collects the machine condition signals are provided to estimate the plurality of working machines. 50 important parts are replaced or repaired.
該攝像單元12拍攝該複數工作機台50的畫面狀況，將工作畫面數據化成監測訊號，且將監測訊號傳送至該網路伺服器40，該網路伺服器40再傳至該監測器資料存取模組23，該監測器資料存取模組23將監測訊號傳至該資料儲存模組24，該資料儲存模組24將監測訊號傳至資料運算模組25實施運算處理，最後再分別將處理完畢的監測訊號傳至監測模組22，該監測模組將監測訊號傳至外部存取裝置，以供人員掌握現場工作環境狀況。 The camera unit 12 captures the picture conditions of the plurality of working machines 50, converts the working picture data into a monitoring signal, and transmits the monitoring signal to the network server 40, which then transmits the data to the monitor data storage. Take module 23, the monitor data access module 23 transmits the monitoring signal to the data storage module 24, the data storage module 24 transmits the monitoring signal to the data computing module 25 to perform calculation processing, and finally separately The processed monitoring signal is transmitted to the monitoring module 22, which transmits the monitoring signal to an external access device for personnel to grasp the working environment of the site.
根據第三A圖與第三B圖所示，其中該控制器資料存取模組31與該監測器資料存取模組23各具有一數據存取單元331與一影像存取單元332，該外部存取裝置60傳輸指令至該控制模組32，該控制模組32傳輸指令至該數據存取單元331，該數據存取單元331傳輸指令至該網路伺服器40，該網路伺服器40傳輸指令至該複數工作機台50執行指令；該外部存取裝置60接收指令自該控制模組32，該控制模組32接收指令自該數據存取單元331，該數據存取單元331接收指令自該網路伺服器40，該網路伺服器40接收指令自該複數工作機台50；該網路伺服器40傳輸指令至該影像存取單元332，該影像存取單元332傳輸指令至該控制模組32，該控制模組32傳輸指令至外部存取裝置60。 According to FIG. 3A and FIG. 3B, the controller data access module 31 and the monitor data access module 23 each have a data access unit 331 and an image access unit 332. The external access device 60 transmits instructions to the control module 32. The control module 32 transmits instructions to the data access unit 331. The data access unit 331 transmits instructions to the web server 40. The web server 40 transmits instructions to the plurality of working machines 50 to execute instructions; the external access device 60 receives instructions from the control module 32, the control module 32 receives instructions from the data access unit 331, and the data access unit 331 receives Instructions are received from the network server 40, and the network server 40 receives instructions from the plurality of work machines 50; the network server 40 transmits instructions to the image access unit 332, and the image access unit 332 transmits instructions to The control module 32 transmits commands to the external access device 60.
該控制模組32具有一遠端開關機單元321與一遠端控制機台單元322，該遠端開關機單元321接收該外部存取裝置60的指令，藉該數據存取單元331將指令傳至網路伺服器40之接收單元42，藉該網路伺服器40之傳輸單元41將指令傳至該複數工作機台50執行開機或關機；該遠端控制機台單元322接收該外部存取裝置60的指令，該遠端控制機台單元322傳輸該指令至該數據存取單元331後，再傳至該網路伺服器40之接收單元42，該網路伺服器40之傳輸單元41將指令傳至該複數工作機台50執行控制、加工等。 The control module 32 has a remote power on / off unit 321 and a remote control machine unit 322. The remote power on / off unit 321 receives a command from the external access device 60 and uses the data access unit 331 to transmit the command. To the receiving unit 42 of the network server 40, and the transmission unit 41 of the network server 40 transmits instructions to the plurality of working machines 50 to start or shut down; the remote control machine unit 322 receives the external access Device 60, the remote control machine unit 322 transmits the instruction to the data access unit 331, and then to the receiving unit 42 of the network server 40, and the transmitting unit 41 of the network server 40 sends Instructions are transmitted to the plurality of working machines 50 to perform control, processing, and the like.
如第五圖所示，該監測模組22具有一即時監控參數單元221、一參數回收監測單元222、一攝像監測單元223與一機台健檢與問題掃描單元224，該網路伺服器40傳輸監測訊號至該監測器資料存取模組23，該監測器資料存取模組23傳輸監測訊號至該資料儲存模組24，該資料儲存模組24傳輸監測訊號至該資料運算模組25進行處理，該資料運算模組25將處 理完之監測訊號傳至該即時監控參數單元221、該參數回收監測單元222、該攝像監測單元223或該機台健檢與問題掃描單元224。 As shown in the fifth figure, the monitoring module 22 includes an instant monitoring parameter unit 221, a parameter recovery monitoring unit 222, a camera monitoring unit 223, and a machine health check and problem scanning unit 224. The network server 40 Transmitting monitoring signals to the monitor data access module 23, the monitor data access module 23 transmitting monitoring signals to the data storage module 24, and the data storage module 24 transmitting monitoring signals to the data computing module 25 For processing, the data computing module 25 transmits the processed monitoring signal to the real-time monitoring parameter unit 221, the parameter recovery monitoring unit 222, the camera monitoring unit 223, or the machine health check and problem scanning unit 224.
該偵測單元11感測該複數工作機台產生機台狀況訊號，且將機台狀況訊號傳至該網路伺服器40後傳至該監測模組22，其中機台狀況訊號為機台異常狀況訊號、各類機台工作參數訊號或機台重要零件狀況訊號等。 The detection unit 11 senses machine status signals generated by the plurality of working machines, and transmits the machine status signals to the network server 40 to the monitoring module 22, where the machine status signals are machine abnormalities. Status signals, working parameter signals of various types of machines or status signals of important parts of the machine.
其中，一實施例狀況，各類機台工作參數訊號會傳至該即時監控參數單元221、參數回收監測單元222實施即時監控，與累積機台工作參數形成數據資料，供日後供作參考。另一實施例狀況，機台異常狀況訊號會傳至該攝像監測單元223與該機台健檢與問題掃描單元224，該攝像監測單元223可以即時得知機台狀況，且該機台健檢與問題掃描單元224即時檢測機台狀況。 Among them, according to an embodiment, signals of various machine working parameters will be transmitted to the real-time monitoring parameter unit 221 and the parameter recovery monitoring unit 222 to perform real-time monitoring, and form data with the accumulated machine working parameters for future reference. In another embodiment, the signal of the abnormal state of the machine is transmitted to the camera monitoring unit 223 and the machine health inspection and problem scanning unit 224. The camera monitoring unit 223 can know the machine condition in real time, and the machine health check And the problem scanning unit 224 detects the condition of the machine in real time.
如第六圖所示，該異警模組21具有一資料運算單元211、一異警即時通知單元212、一即時攝像傳輸單元213與一叫修單元214，該網路伺服器40傳輸機台狀況訊號至該監測器資料存取模組23，該監測器資料存取模組23傳輸機台狀況訊號至該資料儲存模組24，該資料儲存模組24傳輸機台狀況訊號至該資料運算模組25進行處理，該資料運算模組25將處理完之機台狀況訊號傳至該運算單元211、該異警即時通知單元212、該即時攝像傳輸單元213或該叫修單元214。 As shown in the sixth figure, the alarm module 21 has a data operation unit 211, an alarm real-time notification unit 212, a real-time camera transmission unit 213, and a call repair unit 214. The network server 40 transmits the machine Status signal to the monitor data access module 23, the monitor data access module 23 transmits the machine status signal to the data storage module 24, and the data storage module 24 transmits the machine status signal to the data operation The module 25 performs processing. The data computing module 25 transmits the processed machine status signals to the computing unit 211, the alarm real-time notification unit 212, the real-time camera transmission unit 213, or the call repair unit 214.
該偵測單元11感測該複數工作機台產生機台狀況訊號，且將機台狀況訊號傳至該網路伺服器40後傳至該異警模組21，其中機台狀況訊號為機台異常狀況訊號、機台重要零件狀況訊號等。 The detection unit 11 senses the machine status signals generated by the plurality of working machines, and transmits the machine status signals to the network server 40 and then to the alarm module 21, where the machine status signals are the machines Signals of abnormal conditions, signals of important parts of the machine, etc.
其中，一實施例狀況，機台異常狀況訊號會傳至該資料運算單元211實施運算判斷後，利用該異警即時通知單元212法送異警狀況訊號到該外部存取裝置60提醒，另，異警狀況訊號同時傳至該叫修單元214線上呼叫相關維修單位執行。另一種實施例狀況，機台重要零件狀況訊號會傳至該即時攝像傳輸單元213後傳至外部存取裝置60供查看。 Among them, in an embodiment, the abnormal condition signal of the machine will be transmitted to the data calculation unit 211 to perform the calculation judgment, and the abnormal alarm status signal will be sent to the external access device 60 by using the alarm real-time notification unit 212 method. In addition, The alarm status signal is also transmitted to the calling unit 214 to call the relevant maintenance unit for execution. In another embodiment, the status signal of the important parts of the machine is transmitted to the real-time camera transmission unit 213 and then transmitted to the external access device 60 for viewing.
該外部存取裝20置為手機、平板或者電腦，其連通該網路伺服器40，該遠端監控系統1藉該警訊模組33提供異警排除線上教學，且提供線上排除影片教學，使用者能夠在無人指導狀況中，藉影片學習異警狀況排除，以減少人員聯絡以及交通時間。 The external access device 20 is a mobile phone, a tablet or a computer, which is connected to the network server 40. The remote monitoring system 1 uses the alarm module 33 to provide online instruction for exclusion of alarms, and provides online instruction for exclusion of videos. Users can use video to learn about the elimination of alarm conditions in unsupervised situations, in order to reduce personnel contact and travel time.
本創作之遠端監控系統1是採用物聯網技術，進一步的，該複數工作機台、該外部存取裝置20、該遠端控制器30和該雲端監測器20以具識別性的電子標籤，使該複數工作機台、該外部存取裝置20及該監控裝置10能夠搭配該網路伺服器40實施無線網際網路傳輸從而實現遠端無線監控。 The remote monitoring system 1 of this creation uses the Internet of Things technology. Further, the plurality of working machines, the external access device 20, the remote controller 30, and the cloud monitor 20 are identified by electronic tags, The plurality of working machines, the external access device 20 and the monitoring device 10 can be used with the network server 40 to implement wireless Internet transmission to realize remote wireless monitoring.
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