TW201843642A - Inspection management method and system - Google Patents

Abstract

An inspection management method includes sensing a status of an equipment using a set of sensors so as to obtain a set of sense data; sending the set of sense data to a control system; collecting and sending the set of sense data to a diagnosis system by the control system; determining that the equipment needs to be fixed and informing a set of servers by the diagnosis system, where the equipment corresponds to an inspection location; sending an inspection information to a portable device by the set of servers where the inspection location is recorded in the inspection information; moving the portable device to the inspection location; sensing an identification device corresponding to the inspection location using the portable device; and performing an inspection operation at the inspection location.

Description

Inspection management method and system

The present invention relates to a method and system for patrol inspection management, and more particularly to a method and system for patrol inspection management based on sensing data to perform inspection operations.

It is not easy to conduct inspections in a wide range of specific places, such as factories, campuses, or residential communities. Nowadays, the system of schedules and patrols is often used to implement inspections. For example, if a factory has n inspection points, and each inspection point must check the condition of the machine or raw materials, etc., a schedule with inspection points can be made so that inspectors can go to the n according to the schedule. Perform inspections at inspection points. In order to ensure that each inspection point is actually checked, the inspection form can be placed at the inspection point. When the inspection personnel move to the inspection point, they will sign the inspection form. In the future, the assessors can check the inspection form by sampling or regular recycling, to determine whether the inspectors have performed the inspection properly. There is a great possibility that the above method is missing. Due to the high reliance on manual filling in forms and manual assessments, inspections often occur at the work site, and for remote management headquarters, it is necessary to obtain actual and immediate inspection implementation status and manage (for example, the It is also very difficult to modify the inspection instructions in real time.

An embodiment of the present invention provides a patrol management method, which includes a first device to an x-th device, and uses a first group of sensors to an x-th group of sensors to obtain a first group of sensing data to an x-th device. Group sensing data, in which a k-th group of sensors senses the state of a k-th device to obtain a k-th group of sensing data; the first group of sensing data to the x-th group of sensing data, respectively, from the first group The sensor to the xth group of sensors is transmitted to a control system; the control system collects the first group of sensing data to the xth group of sensing data and transmits it to a diagnostic system; the diagnostic system judges a first device to a A group of equipment to be inspected in the xth equipment must be repaired, and a group of servers is notified, wherein the group of equipment to be inspected corresponds to a first inspection point to an nth inspection point; the group of servers transmits a detection Data to a portable device, wherein the detection data records the first inspection point to the n-th inspection point; moving the portable device to the first inspection point to the n-th inspection point according to the detection data; Respectively sensing the portable device corresponding to one of the first inspection point to the nth inspection point A first identification device to an n-th identification device; and performing a first inspection operation to an n-th inspection operation at the first inspection point to the n-th inspection point, respectively, where k, x, n are Positive integer, 1≤ k ≤ x, and 1≤ n≤ x.

An embodiment of the present invention provides a patrol management system including a first group of sensors to an xth group of sensors, a control system, a diagnostic system, a group of servers, and a portable device. The first group of sensors to the xth group of sensors are installed on a first device to an xth device, respectively, for obtaining a first group of sensing data to a xth group of sensing data, of which a kth group of sensors The device is used to sense the state of a k-th device, so as to obtain a k-th group of sensing data. The control system is connected to the first group of sensors to the xth group of sensors, and is used for receiving and transmitting the first group of sensing data to the xth group of sensing data. The diagnostic system is linked to the control system, and is used for receiving the first group of sensing data to the xth group of sensing data from the control system, and judging the first device to based on the first group of sensing data to the xth group of sensing data. A group of equipment to be inspected in the xth equipment must be repaired, and a group of servers is notified, wherein the group of equipment to be inspected corresponds to a first inspection point to an nth inspection point. The set of servers is linked to the diagnostic system, and is used to transmit a test data to a portable device according to the notification of the diagnostic system, wherein the test data records the first inspection point to the nth inspection point. The portable device is used to receive the detection data, and is moved to the first inspection point to the nth inspection point according to the detection data to perform a first inspection operation to an nth inspection operation.

FIG. 1 is a schematic diagram of an inspection management system 1000 according to an embodiment of the present invention. FIG. 2 is a schematic diagram of an inspection management method 2000 according to an embodiment of the present invention. As shown in FIGS. 1 and 2, the inspection management method 2000 may include the following steps.

Step 2010: In the first device EP1 to the xth device EPx, use the first group of sensors SS1 to the xth group of sensors SSx to obtain the first group of sensing data D1 to the xth group of sensing data Dx, of which the k group The device SSk senses the state of the k-th device EPk, so as to obtain the k-th sensing data Dk;

Step 2015: The first group of sensing data D1 to the xth group of sensing data Dx are respectively transmitted from the first group of sensors SS1 to the xth group of sensors SSx to the control system 188;

Step 2020: the control system 188 collects and transmits the first group of sensing data D1 to the xth group of sensing data Dx to the diagnosis system 199;

Step 2025: The diagnosis system 199 determines that a group of devices to be inspected EP11-EP1n in the first device EP1 to the xth device EPx needs to be repaired, and notifies a group of servers 177 with a notification signal Sinf, where the group of devices to be inspected EP11-EP1n Corresponds to the first inspection point 1401 to the n-th inspection point 140n;

Step 2030: The group of servers 177 sends detection data Cd to the portable device 130, where the detection data Cd records the first inspection point 1401 to the n-th inspection point 140n;

Step 2035: Move the portable device 130 to the first inspection point 1401 to the n-th inspection point 140n according to the detection data Cd;

Step 2040: The portable device 130 senses the first identification device 1451 to the nth identification device 145n corresponding to the first inspection point 1401 to the nth inspection point, respectively; and

Step 2045: Perform the first inspection operation to the n-th inspection operation at the first inspection point 1401 to the n-th inspection point 140n, respectively.

Among them, k, x, n are positive integers, 1 ≤ k ≤ x, and 1 ≤ n ≤ x. Figure 1 is a schematic diagram, where the device under test EP11-EP1n is n devices among the devices EP1 to EPx. The equipment under test EP11-EP1n can be equipment that is judged to be overhauled after diagnosis. Taking the device EPk as an example, the sensing data Dk obtained by the sensor SSk sensing device EPk may include at least one temperature data, at least one pressure data, at least one humidity data, at least one timing data, and / or at least one measurement data. However, the present invention is not limited to this. The diagnosis system 199 can be an expert diagnosis system (EDS), and can judge whether the equipment EPk needs to be inspected based on the sensing data Dk. For example, if the equipment EPk is overheated, abnormally dry, too long before the previous oil replacement, or the content of the material is too light, the diagnostic system 199 can determine that the equipment EPk must be inspected, otherwise, if there is no abnormality Condition, the diagnostic system 199 may determine that the device EPk does not require maintenance.

FIG. 3 is a schematic diagram of a programmable logic controller (PLC) 188a included in the control system 188 according to an embodiment of the present invention. FIG. 4 is a schematic diagram of a distributed control system (Distributed Control System, DCS) 188b included in the control system 188 according to an embodiment of the present invention. The above steps 2015-2020 may include transmitting the sensing data D1-Dx from the first group of sensors SS1 to the xth group of sensors SSx to the programmable controller 188a, and the programmable controller 188a sends the sensing data D1- Dx is transmitted to the distributed central control system 188b, and the distributed central control system 188b transmits the sensing data D1-Dx to the diagnosis system 199. Since the data sent by the sensors SS1-SSx can be electrical or electronic signals, the programmable controller 188a can be used to receive and send various types of signals sent by the sensors SS1-SSx, and can control or supervise the equipment EP1- Mechanical and electrical systems of EPx. In FIG. 3, various functional blocks of the programmable controller 188a can be seen, but this figure is only an example, and other suitable programmable controllers can also be used. The distributed central control system 188b collects the sensing data D1-Dx to collect the status and data of each equipment in the factory, and manages the equipment EP1-EPx through the graphic control method. Figure 4 shows the graphic control interface of the distributed central control system 188b.

The first table may be an application example of the inspection management system in the embodiment, and may refer to FIG. 1:

(Table 1)

The examples in Table 1 are merely for illustrating the use scenarios of the present invention, but the present invention is not limited thereto.

FIG. 5 is a schematic diagram of an inspection application according to an embodiment of the present invention. In FIG. 5, the first server 110, the second server 120, the portable device 130, the first inspection point 1401 to the n-th inspection point 140n, and the first identification device 1451 to the n-th identification device 145n can be seen. The identification devices 1451-145n may be respectively located at the first inspection point 1401 to the n-th inspection point 140n. The first server 110 and the second server 120 in FIG. 5 may be included in the group of servers 177 in FIG. 1. For example, the first server 110 may be connected to the headquarters database. The second server 120 may be connected to a database of a branch factory. The portable device 130 may be a smart phone, a tablet computer, a special portable device, an industrial personal data assistant, an on-board computer, or a drone computer. The inspection points 1401-140n may be n places to be inspected, such as (but not limited to) equipment conditions, raw material storage conditions, building structure conditions, and measuring instrument values. The identification devices 1451-145n can be installed within a reasonable range of the inspection points 1401-140n, respectively. For example, the identification devices 1451-145n can be attached, hung, and nailed to the inspection points 1401-140n, respectively, or installed within a reasonable range of the corresponding inspection points. Each of the identification devices 1451 to 145n may be, for example, a radio frequency identification (RFID) device or a wireless induction device. Therefore, when the portable device 130 moves to the inspection point 140i, the portable device 130 can approach the identification device 145i and perform sensing, thereby generating a sensing record SRI, which is stored in the portable device 130. This sensing record SRI can be used later to prove that the portable device 130 was actually taken to the inspection point 140i. The aforementioned sensing record SRI is described by taking the parameter i as an example. The portable device 130 senses and recognizes the devices 1451-145n, and can generate the sensing records SR1-SRn. In FIG. 5, the first server 110 may analyze the data obtained by the second server 120 to generate report information rpt, which will be described later. The parameters i and n described here are positive integers, where 1 <n and 1 ≤ i ≤ n, and the same shall apply hereinafter.

FIG. 6 is a flowchart of an inspection management method 200 according to an embodiment of the present invention. See Figures 5-6. The inspection management method 200 may include:

Step 210: Download the detection information Cd from the first server 110 to the second server 120;

Step 220: Download the detection information Cd from the second server 120 to the portable device 130;

Step 230: Move the portable device 130 to the inspection point 140i according to the detection information Cd;

Step 240: the portable device 130 senses the identification device 145i corresponding to the inspection point 140i, and generates a sensing record SRI;

Step 250: Perform the i-th inspection operation at the inspection point 140i according to the detection information Cd, generate the i-th inspection result Ai, and store it in the portable device 130;

Step 260: Is the parameter i equal to the parameter n? If not, replace parameter i with parameter (i + 1) and proceed to step 230; if yes, proceed to step 270;

Step 270: The portable device 130 transmits the first inspection result A1 to the n-th inspection result An to the second server 120; and

Step 280: The second server 120 transmits the first inspection result A1 to the n-th inspection result An to the first server 110.

If n = 5 is taken as an example, steps 230 to 260 may be, for example, carrying and moving the portable device 130 to the inspection point 1401, sensing the identification device 1451, and performing the first inspection operation according to the content of the detection information Cd, such as visual inspection Whether the belt is worn, confirming whether the raw materials are sufficient, and measuring whether the bearing is normal, etc., and then produce the inspection result A1. At this time, the parameter i is equal to 1, not equal to 5, so the parameter (i + 1) must be used, which is 2 Instead of parameter 1, the portable device 130 is carried and moved to the inspection point 1402, the induction recognition device 1452, performs the second inspection operation according to the content of the detection information Cd, and so on, until all 5 inspection points are checked until. The above n = 5 is only an example, which is used to describe the aspect of the present invention, and is not used to limit the scope of the present invention. The portable device 130 may be equipped with a suitable sensing module, such as Near Field Communication (NFC), to sense each other with the identification device, thereby generating a sensing record.

The detection information Cd in the embodiment of the present invention is not fixed, but can be adjusted in real time or at regular intervals. The first server 110 may perform analysis based on at least the first inspection result A1 to the nth inspection result An, and according to the analysis result in real time. Or, the detection information Cd is periodically updated to notify the portable device 130. For example, if the inspection point 1405 is a boiler and its inspection result A5 is the temperature, although the temperature is not too high for the time being, but the rising curve of temperature versus time has formed a line that requires warning, the first server 110 may To adjust the detection information Cd, for example, to increase the frequency of the inspection temperature, or to add a set of operating instructions to lower or suspend the temperature in the detection information Cd, so that the user of the portable device 130 can control the inspection point 1405. boiler. With this, the present invention can achieve the effect of immediately eliminating the failure of the inspection point and even preventing the problem of the inspection point.

In addition, if the device at the inspection point is in a state of being sent out, according to another embodiment of the present invention, the device at the inspection point may actively send sensing data (such as the sensing data dd in FIG. 22) to the first server 110, It will be explained later in Figures 18-19. The first server 110 can adjust the detection information Cd according to the detection data. The detection information Cd includes, in addition to the items to be detected, a description of the abnormal condition and a method of handling the abnormal condition.

The detection information Cd sent by the first server 110 may be sent periodically, or sent in real time. The timing transmission may be performed at a fixed time or every other fixed period of time. Instant sending can be triggered by events. For example, if the first server 110 analyzes the inspection result Ai or the sensing data dd and thinks that the machine at the inspection point 1408 needs to be repaired in real time, it can send the detection information Cd in real time for the convenience of the user of the portable device 130 Perform maintenance. In this case, the detection information Cd may include a number of detailed steps, precautions, and related data to eliminate anomalies to help the user perform correctly.

FIG. 7 is a schematic diagram of a login application interface according to an embodiment of the present invention. Taking the portable device 130 series smart tablet device as an example, its application interface can have a dedicated desktop with an icon of a dedicated application. After you click it, a login screen can appear. You can enter your account and password to facilitate management and information. Safety. FIG. 8 is a schematic diagram of an application interface for arranging and downloading inspection tasks in an embodiment of the present invention. The inspection task refers to the inspection points and corresponding inspection items to be inspected. Therefore, the download of the inspection task may correspond to the download of the detection information Cd in FIG. 1. In the example in Figure 8, the tasks are in the morning shift and the time is from 5:00 to 13:00, and the inspection area is the "Yongchun Belt Transport System". The above-mentioned shifts, times, and words are merely examples, and do not limit the scope of the present invention. According to the embodiment of the present invention, the application interface described herein may be a user interface (UI), which may be an interface generated by software and hardware integration, such as through a liquid crystal display, a touch screen, and a sound control device. And other methods, and can be an interactive interface.

The second table may be a comparison diagram of the inspection points 1401-140n and at least one set of inspection items x1-xn in the inspection information Cd. Table 2 is only an example, and is not intended to limit the application of the present invention. The detection information Cd described in FIGS. 5-6 may include the first group inspection item to the nth group inspection item corresponding to the inspection points 1401 to 140n, respectively. Therefore, according to the detection information Cd, the first inspection operation to the n-th inspection operation may be performed for the inspection points 1401 to 140n, respectively. Taking the inspection point 140i as an example, the corresponding i-th inspection operation may be included in the i-th inspection point 140i to perform inspection according to the i-th group of inspection items to generate the i-th inspection result Ai. For example, if the seventh inspection point is a bearing system, it includes two sets of bearings on both sides of the main wheel (hereinafter referred to as main wheel bearings), three sets of bearings on both sides of the tail wheel (hereinafter referred to as tail wheel bearings), and four reducers , The inspection items of group 7 can be exemplified in the table below, including inspection items of group 7 x7. Inspectors (can be users, robots, drones, etc.) can perform the inspection operations described in the following table according to the inspection item x7, and produce inspection results A7. Any one of the at least one set of inspection items x1-xn may include inspecting at least one hardware device, confirming at least one physical value, viewing at least one expected appearance, performing at least one measurement item, and / or photographing At least one photo or video. In the second table, only the seventh group inspection item x7 is listed for the convenience of explanation.

(Table 2)

FIG. 9 is a schematic diagram of an application interface according to an embodiment of the present invention. As described above, a group of inspection items may include a plurality of inspection items. According to an embodiment of the present invention, a group of inspection items may also be divided into a plurality of main items and a plurality of sub-items under the hierarchical manner. According to the embodiment of the present invention, this level may not be limited to two levels. Taking the seventh group of inspection items x7 in Table 1 as an example, it can be divided into three items: inspection of main wheel bearings, tail wheel bearings, and reducers. Since the main wheel bearings can include three groups of bearings, Bearings, reducers can include four reducers, so inspecting the main wheel bearings can include three inspection items, inspecting the tail wheel bearings can include three inspection items, and inspecting the reducer can include four inspection items. In FIG. 9, regarding the tail wheel bearing, three of the three inspection items have been completed, so for complete completion, the first visual symbol S1 (such as a green light, or a circle symbol, etc.) can be displayed on the interface of the portable device 130. Mark it. In Figure 9, one of the three sets of inspection items has been completed for the main wheel bearing, so it is partially completed. The second visual symbol S2 (such as a yellow light or a triangle) can be displayed on the interface of the portable device 130. Symbol, etc.). In FIG. 9, the four items related to the reducer have not been tested, so they are incomplete. They can be marked on the interface of the portable device 130 with a third visual symbol S3 (such as a gray light or a cross).

FIG. 10 is a schematic diagram of another application interface 600 according to an embodiment of the present invention. Fig. 10 shows the visual symbols displayed at different completion levels mentioned in Fig. 9 and the scene conditions during the inspection. This shooting can be named, for example, a signing operation, which can record that the inspector has actually arrived at the inspection point, or can take pictures to save the situation on site for subsequent repair or debugging. FIG. 11 is a schematic diagram of another application interface 700 according to an embodiment of the present invention. According to the embodiment of the present invention, the portable device 130 may prompt the i-th inspection item xi of the i-th inspection point 140i according to the detection information Cd, and the prompting manner may be a menu-type interface. As shown in Figure 11, the inspector can be reminded that this item must be checked tactilely, and a normal / abnormal point-and-click interface can be provided. FIG. 12 is a schematic diagram of an application interface when an abnormality is checked in the embodiment of the present invention. For example, if you click on the anomaly in Figure 11, you can record the abnormal results learned from the inspection on the application interface in Figure 12. Taking the example in Figure 12, you can take abnormal photos. If there are more than one abnormal photo, you can slide gestures to view and delete the photos that are not clear by using the delete key (such as the physical key or virtual key, such as the trash can icon). . The inspector can choose the type of exception and write an exception description so that managers and maintenance personnel can understand the abnormal situation. This application interface can provide a completion key so that inspectors can press the completion key to store abnormal photos and descriptions. If the abnormality seen in the inspection of this shift is not ruled out, it can be noted in the inspection tasks of subsequent shifts. For example, if an abnormality is found during the morning shift inspection, it can be recorded on the portable device 130 through the application interface. If the follower of the afternoon or evening shift still detects the same abnormality, a "same as before" button can be designed 810 for its click. This also helps managers and maintenance personnel to grasp abnormal conditions. The above application interface and buttons may be physical or virtual interfaces, and their appearances are merely examples, and are not intended to limit the scope of the present invention.

FIG. 13 is a flowchart of an inspection management method according to an embodiment of the present invention. Figure 13 is a flowchart of abnormal results during inspections, including:

Step 910: The inspection result Ai in the inspection results A1-An includes at least one abnormal result.

Step 920: For the at least one abnormal result, write a supplementary description of the abnormal event;

Step 930: Has the abnormal result been resolved? If no, go to step 940; if yes, go to step 950;

Step 940: Record the processing method and processing progress; and

Step 950: Record the processing method and the case notification.

The steps in FIG. 13 can be selectively performed on at least one end of the first server 110 and the second server 120. FIG. 14 is an application interface corresponding to FIG. 13 in the embodiment of the present invention. In the example in FIG. 14, the interface may be a web-type interface, but the present invention is not limited thereto. As can be seen from FIG. 14, a menu 1010 can be designed for abnormal events, so that the administrators of the first server 110 and / or the second server 120 can record the processing method, processing progress, and notification of closing the abnormal event. FIG. 15 is a schematic diagram of a server-side application interface 1100 in the embodiment of the present invention. It can be seen from Figure 15 that related information of abnormal events can be recorded and managed through this application interface.

According to the embodiment of the present invention, the first server 110 may update the detection information Cd according to the inspection results A1-An. For example, if the inspection point A5 is a boiler, and its overheating conditions are more recent, the detection information Cd can be updated to increase the frequency of inspection of the boiler from once a day to twice a day. The inspection results dynamically update the detection information Cd to improve the efficiency and quality of inspections.

FIG. 16 is a flowchart of a path record in the embodiment of the present invention. The inspection management method of the present invention may further include:

Step 1210: Detect the movement of the portable device 130 to generate a path record Pr;

Step 1220: The portable device 130 transmits the path record Pr to the second server 120.

Step 1230: The second server 120 transmits the path record Pr to the first server 110; and

Step 1240: Compare the route record Pr and the route data Pd with the first server 110 to determine whether a route abnormality occurs.

The above-mentioned path record Pr may be a positioning system record of the portable device 130, such as a Global Positioning System (GPS) record, and a time record of the portable device 130 sensing the first identification device 1451 to the n-th identification device 145n. The above-mentioned route data Pd may be a preset route, a geographic range, and a group of times corresponding to the first inspection point 1401 to the n-th inspection point 140n. For example, if the portable device 130 has a lot of GPS recording paths beyond the factory area to be inspected during the inspection, it can be determined that the inspector may have unexpected movement behavior. For another example, during the inspection period of the portable device 130, the time interval between the two inspection points is too short, it can be determined that the inspection status may not be sufficiently implemented. FIG. 17 is a schematic diagram of an application interface 1300 for clicking a GPS record in an embodiment of the present invention. FIG. 18 is a comparison diagram of the GPS track of the portable device 130 and a predetermined geographic range in the embodiment of the present invention. Table 3 is a schematic table of time records of a plurality of inspection points. Figures 17-18 and Table 3 are only used to illustrate aspects of the embodiments of the present invention, and are not intended to limit the present invention. Application interfaces made by reasonable modification according to actual needs also fall within the scope of the embodiments of the present invention.

The application interface 1300 of FIG. 17 can be used for the first server 110 and / or the second server 120, and the button 1310 can be designed to access the track of the global positioning system record of the portable device 130. In FIG. 18, the positioning system record 146 of the portable device 130 may be a track. The inspection points 140i (that is, 1401 to 140n) can be distributed within a geographical range of 1455. Geographical range 1455 may be an expected reasonable geographic range. Therefore, if the distance, time, number of times and / or ratio of the positioning system record 146 beyond the geographic range 1455 is too high, it can be determined in step 1240 that a path abnormality has occurred. Table 3 records the time when a plurality of inspection points are inspected, that is, in the path record Pr, corresponding to a group of times from the first inspection point 1401 to the n-th inspection point 140n. Therefore, the first server 110 may compare with a set of predetermined reasonable time according to the time record as shown in Table 3 to determine the time when the portable device 130 arrives, leaves, stays at each inspection point, and completes the inspection. Whether the total time is reasonable. For example, the information in Table 3 can be tabulated on the first server 110 and / or the second server 120 using a suitable application interface.

(Table 3)

FIG. 19 is a diagram illustrating a definition example of an inspection area in the embodiment of the present invention. In the example in Figure 19, there are 6 inspection points 1401-1406, and each inspection point has its own set of inspection items. For example, inspection point 1401 has m inspection items x11-x1m, among which inspection points 1401-1403 It may belong to the same equipment or place E1, and inspection points 1404-1406 may belong to the same equipment or place E2. For example, if the inspection points 1401-1403 belong to the same storage tank with a relatively large area, the storage tank can be set as the device E1 in FIG. 19. As shown in Figure 19, the higher-level equipment / sites E1-E2 can be assigned to the same inspection area 1555. The inspection area 1555 described here may correspond to the geographic range 1455 described in FIG. 18, or a specific area located within the geographic range 1455. As shown in FIG. 1, the first server 110 may analyze the inspection results A1-An, compare the route record Pr and the route data Pd, and generate report information rpt.

20-21 are schematic diagrams of application interfaces for setting inspection tasks in the embodiment of the present invention. After setting the inspection task settings, the content of the detection information Cd can be adjusted. As can be seen from Figures 20-21, the aforementioned inspection points, inspection items, inspection areas, equipment / locations, etc. can be set in the fields 1610-1040. The application interface shown in FIGS. 20-21 can be used for the first server 110, so that the administrator can set the content of the inspection task.

FIG. 22 is a schematic diagram of the inspection point transmitting detection data to the first server 110 in the embodiment of the present invention. According to the embodiment of the present invention, at least one of the inspection points 1401-140n may transmit a set of sensing data dd to the second server 120, and the second server 120 may transmit the sensing data dd to the first server 110. A server 110 can analyze the sensing data dd and update the detection information Cd accordingly. For example, if the inspection point 1402 is a boiler, a temperature measurement unit and a network unit W2 can be installed, and the upper temperature limit can be set. When the temperature of the boiler is higher than the upper temperature limit, the sensing data dd may be sent through the network unit W2 to notify the second server 120 and forward the sensing data dd to the first server 110. The first server 110 can analyze the sensing data dd, so as to increase the frequency of inspection inspection points 1402 or increase related inspection items. Similarly, the inspection unit 140i in FIG. 22 can be installed with a network unit Wi. FIG. 23 is a schematic diagram of the inspection point transmitting detection data to the second server 120 in another embodiment of the present invention. Similar to FIG. 22, at least one of the inspection points 1401-140n can transmit the sensing data dd to the second server 120. When the computing power of the second server 120 is sufficient, the second server 120 can analyze the sensing data dd To update the detection information Cd and generate the detection information Cd ′ to the portable device 130. According to another embodiment of the present invention, at least one of the inspection points 1401-140n can directly transmit the sensing data dd to the first server 110. The above-mentioned network unit Wi may be, for example, a wireless network unit for accessing a wireless network (such as a 4G network or a WiFi network, etc.), or a wired network unit through a network cable or a metal cable drawn by the factory. Connected to the second server 120. With the embodiment shown in FIGS. 22-23, the server can know the status of the detection point in more time, and adjust the detection information Cd accordingly. FIG. 24 is a schematic diagram of a system for analyzing the inspection results A1-An, the path record Pr, and the sensing data dd in the embodiment of the present invention. The system in FIG. 24 may be an expert diagnosis system (expert diagnosis system, EDS). This expert equipment diagnosis system may include an inspection result database, a programmable logic control (PLC) database, an abnormal event database, Equipment maintenance record database, etc., to collect data, statistics and analysis, so as to adjust the detection information Cd. As shown in FIG. 24, the expert diagnosis system can have one-way or two-way communication with the first server 110, the second server 120, and / or the portable device 130.

For example, if the frequency of recent maintenance of the equipment at inspection point 1406 increases and the frequency of abnormal data also increases, the first server 110 may increase the number of inspections or increase inspection items for inspection point 1406. In addition, it is also possible to adjust the detection information for equipment that is linked to the equipment at inspection point 1406. For example, if the recently tracked rate of a conveyor track is low, the inspection information of the rotating shaft linked to the conveyor track can be adjusted by an expert diagnosis system.

The first server 110 according to the present invention may be a headquarters server for performing data analysis, and the second server 120 may be a branch or local server for receiving and inspecting the first server 110. Analysis of the results. According to the embodiment of the present invention, the second server 120 may also have an analysis function according to circumstances.

FIG. 25 is a schematic diagram of a computer system 2100 according to an embodiment of the present invention. The computer system 2100 includes a portable device 130 and a server group 2110. The portable device 130 includes a receiving module 130a, a login module 130b, a sensing module 130c, a path module 130d, a recording module 130e, a prompting module 130f, and a sending module 130g. The server group 2110 may include at least the aforementioned first server 110 and the second server 120, and may also integrate more servers as required. Its function may include a detection information adjustment module 2110a and a transceiver module 2110b. The receiving module 130a may be used by the server group 2110 to receive the detection information Cd. The detection information Cd may include the inspection points 1401-140n, and the first group inspection items x1 to nth group inspection items xn corresponding to the inspection points 1401-140n. . The login module 130b can be used to receive and authenticate login information. The sensing module 130c can be used to generate a set of sensing records SR1-SRn when the portable device 130 senses the identification devices 1451-145n corresponding to the inspection points 1401-140n, respectively. The path module 130d may be used to generate a path record Pr according to the movement of the portable device 130. The recording module 130e may be configured to record the inspection results A1-An when the first inspection operation to the n-th inspection operation are performed according to at least one set of inspection items x1-xn to generate the inspection results A1-An. The prompt module 130f can be used to display a plurality of different visual symbols (such as the visual symbol S1 in FIG. 9 above) according to at least one set of inspection items x1-xn and the progress of the first inspection operation to the nth inspection operation. -S3) issue a prompt. The sending module 130g may be used to send the path record Pr, the set of sensing records SR1-SRn, and the first inspection result A1 to the n-th inspection result An to the server group 2110. The transceiver module 2110b may be used to send detection information Cd and receive a set of sensing data dd generated from at least one inspection point among the path record Pr, the induction record SR1-SR, the inspection result A1-An, and inspection points 1401-140n. The detection information adjustment module 2110a can analyze the path record Pr, the sensing record SR1-SRn, the inspection result A1-An, and the sensing data dd, and update the detection information Cd accordingly. Each of the above modules may be a module integrating software and hardware and an application interface. According to embodiments of the present invention, relevant hardware, software, and / or firmware may be integrated and used according to circumstances. For example, the receiving module 130a, the sending module 130g, and the transceiver module 2110b may be integrated with an antenna and signal processing software / hardware. The login module 130b may include software / hardware such as an account input interface and / or fingerprint recognition. The sensing module 130c may be, for example, software / hardware with near field communication (NFC). The recording module 130e can integrate data management related programs and memory units, such as non-volatile memory or random access memory. The prompt module 130f can integrate the use of a LCD screen, a sound device, and a dedicated control program. The path module 130d can integrate and use data of the positioning system hardware device, related applications, and map resources. The detection information adjustment module 2110a may include the above-mentioned expert diagnosis system, and integrates a central processing unit (CPU), a database, and the like. The control program used by the computer system 2100 in FIG. 25 can be designed as (but not limited to) a mobile app and a web-based system located on the server side. The segmentation of the above modules depends on the function, but each module can integrate its related hardware, software, and / or firmware to achieve optimization.

FIG. 26 is a schematic diagram of an application interface 2200 related to timing assessment in the embodiment of the present invention. By using the above-mentioned inspection management method and computer system, the inspection information of the inspector on the server side can be used to review the inspection situation of the inspector, and the reasons for abnormal inspections can be grasped in real time, and comments, Assessments to achieve regular (eg daily) inventory assessments.

In summary, the inspection management method and computer system provided by the embodiments of the present invention can effectively improve the inspection and management of inspections, and can effectively store and monitor big data accumulated over a long period of time. The situation is flexibly adjusted, and the inspectors of the later shifts can continue to handle the abnormal events seen in the previous shift. The above can be integrated and applied to the portable device and the remote server. It is helpful to improve the shortcomings in this field. The above description is only a preferred embodiment of the present invention, and all equivalent changes and modifications made in accordance with the scope of patent application of the present invention shall fall within the scope of the present invention.

1000‧‧‧ Patrol Inspection Management System

EP1-EPx‧‧‧ Equipment

EP11-EP1n‧‧‧Pending equipment

SS1-SSx, SSk‧‧‧ sensors

D1-Dx, Dk, dd‧‧‧‧Induction data

188‧‧‧Control System

188a‧‧‧programmable logic controller

188b‧‧‧ Distributed Central Control System

Sinf‧‧‧ notification signal

177‧‧‧Server

110‧‧‧first server

120‧‧‧Second server

130‧‧‧Portable device

1401-140n, 140i

1451-145n, 145i‧‧‧ identification device

A1-An, Ai‧‧‧ inspection results

SR1-SRn, SRI‧‧‧ sensor record

Cd, Cd’‧‧‧ Test information

x1-xn, xi, x11-x1m‧‧‧ Inspection items

rpt‧‧‧Report Information

Pr‧‧‧ Path Record

Pd‧‧‧ Route Information

200, 2000‧‧‧ Inspection management methods

2010-2045, 210-280, 910-950, 1210-1240 ‧‧‧ steps

S1-S3‧‧‧ visual symbols

810, 1310‧‧‧ button

1010‧‧‧Menu

600, 700, 1100, 1300, 2200‧‧‧ application interface

146‧‧‧ Positioning System Record

1455‧‧‧Geographical range

1555‧‧‧Inspection area

E1-E2‧‧‧ Equipment / Location

1610-1640 ‧‧‧ field

W2, Wi‧‧‧ Network Unit

2100‧‧‧Computer System

130a‧‧‧Receiving module

130b‧‧‧Login Module

130c‧‧‧ Sensor Module

130d‧‧‧path module

130e‧‧‧Record Module

130f‧‧‧tip module

130g‧‧‧ sending module

2110a‧‧‧Test information adjustment module

2110b‧‧‧Transceiver Module

FIG. 1 is a schematic diagram of an inspection management system according to an embodiment of the present invention. FIG. 2 is a schematic diagram of an inspection management method according to an embodiment of the present invention. FIG. 3 is a schematic diagram of a programmable controller according to an embodiment of the present invention. FIG. 4 is a schematic diagram of a distributed central control system according to an embodiment of the present invention. FIG. 5 is a schematic diagram of an inspection application according to an embodiment of the present invention. FIG. 6 is a flowchart of the inspection management method according to an embodiment of the present invention. FIG. 7 is a schematic diagram of a login application interface according to an embodiment of the present invention. FIG. 8 is a schematic diagram of an application interface for arranging and downloading inspection tasks in the embodiment of the present invention. FIG. 9 is a schematic diagram of an application interface according to an embodiment of the present invention. FIG. 10 is a schematic diagram of another application interface according to an embodiment of the present invention. FIG. 11 is a schematic diagram of another application interface according to an embodiment of the present invention. FIG. 12 is a schematic diagram of an application interface when an abnormality is checked in the embodiment of the present invention. FIG. 13 is a flowchart of an inspection management method according to an embodiment of the present invention. FIG. 14 is an application interface corresponding to FIG. 13 in the embodiment of the present invention. FIG. 15 is a schematic diagram of an application interface on the server side in the embodiment of the present invention. FIG. 16 is a flowchart of a path record in the embodiment of the present invention. FIG. 17 is a schematic diagram of an application interface capable of clicking a GPS record in an embodiment of the present invention. FIG. 18 is a comparison diagram of a GPS track of a portable device and a predetermined geographic range according to an embodiment of the present invention. FIG. 19 is a diagram illustrating a definition example of an inspection area in the embodiment of the present invention. 20 and 21 are schematic diagrams of application interfaces for setting inspection tasks in the embodiment of the present invention. FIG. 22 is a schematic diagram of the inspection point transmitting detection data to the first server 110 in the embodiment of the present invention. FIG. 23 is a schematic diagram of the inspection point transmitting detection data to the second server 120 in another embodiment of the present invention. FIG. 24 is a schematic diagram of a system for analyzing inspection results, path records, and detection data in an embodiment of the present invention. FIG. 25 is a schematic diagram of a computer system according to an embodiment of the present invention. FIG. 26 is a schematic diagram of an application interface related to timing assessment in the embodiment of the present invention.

Claims (17)

A patrol management method includes: obtaining a first group of sensing data to a xth group of sensing data from a first group of sensors to an xth group of sensors from a first device to an xth device, respectively, One of the k-th group of sensors senses the state of a k-th device to obtain a k-th group of sensing data; respectively, the first group of sensing data to the x-th group of sensing data, from the first group of sensors to the The xth group of sensors is transmitted to a control system; the control system collects the first group of sensing data to the xth group of sensing data and transmits it to a diagnostic system; the diagnostic system determines a first device to an xth device A group of equipment to be inspected must be overhauled, and a group of servers must be notified, where the group of equipment to be inspected corresponds to a first inspection point to an nth inspection point; the group of servers sends a test data to a Carry the device, wherein the detection data records the first inspection point to the n-th inspection point; move the portable device to the first inspection point to the n-th inspection point according to the detection data; The device respectively senses a first identification device corresponding to one of the first inspection point to the nth inspection point. To an n-th identification device; and performing a first to an n-th inspection operation at the first to n-th inspection points respectively; wherein k, x, and n are positive integers, 1 ≤ k ≤ x, and 1≤ n≤ x. The method according to claim 1, wherein the control system includes a programmable controller and a distributed central control system, and the first group of sensing data to the xth group of sensing data are sensed from the first group respectively Transmitting from the sensor to the xth group of sensors to the control system includes: transmitting the first group of sensing data to the xth group of sensing data from the first group of sensors to the xth group of sensors to the A programming controller; and the programmable controller transmits the first set of sensing data to the xth set of sensing data to the distributed central control system. The method according to claim 1, wherein the k-th sensing data corresponds to at least one temperature data, at least one pressure data, at least one humidity data, at least one timing data, and / or at least one quantity corresponding to the k-th device.测 数据。 Measurement data. The method according to claim 1, wherein: the set of servers includes a first server and a second server; the set of servers transmitting the detection data to the portable device includes: from the first server Downloading the detection information to the second server; and downloading the detection information from the second server to the portable device; the method further includes: according to the detection information, from the first inspection point to the nth The inspection point executes the first inspection operation to the n-th inspection operation, thereby generating a first inspection result to an n-th inspection result, and stores them in the portable device; the portable device converts the first inspection result The inspection result is transmitted to the nth inspection result to the second server; and the second server transmits the first inspection result to the nth inspection result to the first server. The method according to claim 4, further comprising: the first server analyzing at least the first inspection result to the nth inspection result, and notifying the portable device accordingly. The method according to claim 5, wherein the first server analyzes at least the first inspection result to the nth inspection result, and accordingly notifies the portable device, including: the first server analyzes the first The inspection result is sent to the n-th inspection result, the detection information is updated, and the detection information is sent to the portable device. The method according to claim 4, further comprising: detecting movement of the portable device, thereby generating a path record; the portable device transmitting the path record to the second server; the second server transmitting the path record The route record is transmitted to the first server; and the route record and route data are compared with the first server to determine whether a route abnormality occurs. The method according to claim 7, wherein the route data includes a preset path, a geographic range, and / or a set of times corresponding to the first inspection point to the n-th inspection point. The method according to claim 7, wherein the path record includes a positioning system record of the portable device and / or a time when the portable device senses the first identification device to the n-th identification device. The method according to claim 4, wherein the detection information includes a first group inspection item to a nth group inspection item corresponding to the first inspection point to the nth inspection point, and the first inspection operation An i-th inspection operation up to the n-th inspection operation includes: performing an inspection at an i-th inspection point according to an i-th group of inspection items corresponding to the i-th inspection point to generate an i-th inspection Results; where i is a positive integer and 1 ≤ i ≤ n. The method of claim 10, wherein the i-th group of inspection items comprises: inspecting at least one hardware device, confirming at least one physical value, viewing at least one expected appearance, performing at least one measurement item, and / or photographing at least one photo. The method according to claim 10, further comprising: marking the item that has been completely detected in the i-th group of inspection items with a first visual symbol, and marking the i-th item with a second visual symbol. Among the group inspection items, the items that have been partially detected are marked on the portable device; and / or the items that have not been detected in the i group of inspection items are displayed with a third visual symbol on the portable device. The method according to claim 4, wherein an i-th inspection result from the first inspection result to the n-th inspection result includes information obtained from an i-th inspection operation corresponding to an i-th inspection point. At least one abnormal result, where i is a positive integer and 1 ≤ i ≤ n. The method according to claim 13, further comprising: when the at least one abnormal result is resolved, recording a processing method and a case notification. The method according to claim 13, further comprising: when the at least one abnormal result is not resolved, recording a processing method and a processing progress. An inspection management system includes: a first group of sensors to an xth group of sensors, which are respectively installed in a first device to an xth device, for obtaining a first group of sensing data to an xth group of sensors Data, where a k-th group of sensors is used to sense the state of a k-th device to obtain a k-th group of sensing data; a control system linked to the first group of sensors to a x-th group of sensors, For receiving and transmitting the first group of sensing data to the x group of sensing data; a diagnostic system, linked to the control system, for receiving the first group of sensing data from the control system to the x group of sensing data, According to the first group of sensing data to the xth group of sensing data, it is determined that a group of equipment to be inspected from the first device to the xth equipment must be repaired, and a group of servers is notified, where the group of equipment to be inspected corresponds to A first inspection point to an n-th inspection point; the set of servers linked to the diagnostic system for transmitting a test data to a portable device according to the notification of the diagnostic system, wherein the test data records the first 1 inspection point to the n-th inspection point; and the portable device, It is used to receive the detection data, and is moved to the first inspection point to the nth inspection point according to the detection data to perform a first inspection operation to an nth inspection operation; where k, x, n It is a positive integer, 1≤ k ≤ x, and 1≤ n≤ x. The inspection management system according to claim 16, wherein the control system includes: a programmable controller connected to the first group of sensors to an x group of sensors for receiving and transmitting the first group of sensors Group of sensing data to the xth group of sensing data; and a distributed central control system linked to the programmable controller for receiving the first group of sensing data from the programmable controller to the xth group Sensing data, and transmitting the first set of sensing data to the xth set of sensing data to the diagnostic system.