CN105205517A - Intelligent routing inspection system and method of factory running device - Google Patents
Intelligent routing inspection system and method of factory running device Download PDFInfo
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- CN105205517A CN105205517A CN201510696323.3A CN201510696323A CN105205517A CN 105205517 A CN105205517 A CN 105205517A CN 201510696323 A CN201510696323 A CN 201510696323A CN 105205517 A CN105205517 A CN 105205517A
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Abstract
The invention discloses an intelligent routing inspection system and method of a factory running device. The intelligent routing inspection system comprises electronic tags, a mobile terminal and a server, wherein the mobile terminal is in signal connection with the server. The method comprises the following steps: the server edits the routing inspection project information of a device in the catalogue of each electronic tag according to the routing inspection content of the marked device corresponding to the electronic tag; the mobile terminal senses the electronic tag on the device, reads the device information, and sends the device information of the device marked by the electronic tag to the server; the server sends the routing inspection project information of the corresponding device to the mobile terminal; the mobile terminal obtains the corresponding routing inspection information of the device according to the routing inspection project information, and sends the routing inspection information to the server; the server analyzes the received routing inspection information, obtains the running state of the device according to the analysis result, and issues the abnormal information of the device in real time. According to the intelligent routing inspection system and method of the factory running device, the routing inspection information of the device can be obtained in real time, the running state of the device can be analyzed, and the device can be timely repaired and maintained, so that the device is in controllable and in-control states.
Description
Technical field
The present invention relates to factory's technical field of electric automation, particularly the intelligent polling method of a kind of factory operational outfit and system.
Background technology
Operational outfit in factory is because the problems such as in production management, misoperation, the technological design of equipment own, corrective maintenance are not in time, environment dust, equipment self wearing and tearing may break down in operational process.In order to prevent the shutdown loss because catastrophic failure causes, the operational outfit in factory should be made regular check on, with early detection equipment failure hidden danger, maintenance timely being carried out to equipment.The efficiency that quality and raising that equipment routing inspection refers to by guaranteeing the work of patrolling and examining patrol and examine work improves the level of plant maintenance, its objective is the change grasping equipment operation condition and surrounding environment, find facility defect and jeopardize safe hidden danger, adopt an effective measure in time, ensure safety and the system stability of equipment.
Existing factory's operational outfit routine inspection mode adopts manual patrol, hand-made paper medium recording, papery to preserve, and analyzed the working method of patrol record determination maintenance, repair scheme made of paper by manual sorting.But these existing routine inspection modes are by the impact of professional's degree of respecting work, professional standards, exist patrol and examine not in place, patrol and examine that data distortion, data delay transmission, data analysis are sluggish, relevant departments can not obtain the defects such as status information of equipment in time, if patrol officer is because patrolling and examining the carelessness hidden trouble of equipment such as not in place, record is practised fraud, inspection AQL is not enough, relevant departments and personnel can not safeguard process in time, easily cause equipment failure and accident etc.Therefore under existing routine inspection mode, equipment running status is uncontrollable, and maintenance of equipment cost is high.
Summary of the invention
The object of the invention is to overcome the shortcoming of prior art and deficiency, the intelligent inspection system of a kind of factory operational outfit is provided.This system can be real-time the equipment that gets patrol and examine information, the information of patrolling and examining according to equipment can analyze equipment current operating conditions, to keep in repair equipment in time and to safeguard, equipment is run be in controlled and in control state, thus reduce the incidence of fault and accident.
The second object of the present invention is the intelligent polling method of the factory's operational outfit providing a kind of said system to realize.
The first object of the present invention is achieved through the following technical solutions: the intelligent inspection system of a kind of factory operational outfit, comprising:
Electronic tag, for being arranged on equipment, and stores corresponding facility information as device identification;
Mobile terminal, for responding to the electronic tag on each equipment, with the facility information of reading electronic labels marking equipment, for the facility information read is sent to server, for receive and display server send corresponding device patrol and examine project information; For patrolling and examining information accordingly according to patrolling and examining project information acquisition equipment and be sent to server;
Server, under each electronic tag catalogue according to the corresponding marking equipment of electronic tag need patrol and examine content editing device and patrol and examine project information; For the facility information of the electronic tag marking equipment that mobile terminal receive sends; Project information is patrolled and examined to mobile terminal for sending corresponding device according to the facility information of electronic tag marking equipment; Patrol and examine information for mobile terminal receive accordingly according to patrolling and examining the equipment that project information gets, and the information of patrolling and examining received is analyzed, get equipment running status according to analysis result, real-time release device exception information;
Described mobile terminal is connected with server signal.
Preferably, described server comprises device management software platform, and described device management software platform comprises:
The normal operation information presetting module of equipment, patrols and examines the content that project information is corresponding when normally running for default equipment;
Contrast module, for contrasting receiving corresponding content of patrolling and examining project information when the correspondence information of patrolling and examining of patrolling and examining under project information is normally run with this equipment that equipment normal operation information presetting module is preset from mobile terminal;
Comparing result analysis module, for the comparing result analytical equipment running status got according to contrast module;
Equipment runs archives storage module, for storing the comparing result that contrast module gets;
Abnormal information release module, for the equipment running status Information issued abnormal information got according to comparing result analysis module.
Preferably, described mobile terminal carries out signal by wireless WIFI signal and server and is connected.
Preferably, also comprise the client be connected with server signal, for the equipment running status information that reception server sends.
Preferably, patrol and examine project information described in and comprise equipment Current Temperatures, vibration, pressure, flow, sound and image information.
The second object of the present invention is achieved through the following technical solutions: a kind of intelligent polling method of the factory's operational outfit based on said system realization, and step is as follows:
S1, first server patrol and examine project information according to the content editing device of patrolling and examining of the corresponding marking equipment of electronic tag under each electronic tag catalogue;
Electronic tag on S2, mobile terminal sensing apparatus, reads the facility information of electronic tag marking equipment, and the facility information of electronic tag marking equipment is sent to server;
After S3, server receive the facility information of the electronic tag marking equipment that mobile terminal sends, send corresponding device and patrol and examine project information to mobile terminal;
S4, mobile terminal receive and the corresponding device that display server sends patrols and examines project information, then patrol and examine information accordingly according to patrolling and examining project information acquisition equipment and are sent to server;
S5, server mobile terminal receive patrol and examine information accordingly according to patrolling and examining the equipment that project information gets, and the information of patrolling and examining received are analyzed, and get equipment running status, real-time release device exception information according to analysis result.
Preferably, server is preset when equipment normally runs and is patrolled and examined content corresponding to project information, and in described step S5, server is receiving mobile terminal according to patrolling and examining after equipment that project information gets patrols and examines information accordingly, carries out following analyzing and processing:
S51, preset the content of patrolling and examining project information corresponding when equipment normally runs with server contrast receiving the correspondence information of patrolling and examining of patrolling and examining under project information from mobile terminal;
S52, get equipment running status information according to comparing result analysis; And comparing result is run archives storage in server as equipment;
S53, according to equipment running status Information issued abnormal information.
Preferably, equipment running status information is sent to client by server in real time.
Preferably, patrol and examine project information described in and comprise equipment Current Temperatures, vibration, pressure, flow, sound and image information.
Further, described Current Temperatures of patrolling and examining in project information, vibration, pressure, flow and acoustic information are acquired by infrared temperature measurement gun, vialog, pressure gauge, flowmeter and noisemeter by patrol officer is corresponding respectively, described in the image information of patrolling and examining in project information taken pictures by mobile terminal and acquire.
The present invention has following advantage and effect relative to prior art:
(1) the present invention includes electronic tag, mobile terminal and server, wherein server patrols and examines project information according to the content editing device of patrolling and examining of the corresponding marking equipment of electronic tag under each electronic tag catalogue; By the electronic tag on mobile terminal sensing apparatus, read facility information, and the facility information of electronic tag marking equipment is sent to server, server sends corresponding device and patrols and examines project information to mobile terminal; Mobile terminal is patrolled and examined information accordingly according to patrolling and examining project information acquisition equipment and is sent to server; The information of patrolling and examining received is analyzed by server, gets equipment running status, real-time release device exception information according to analysis result.Need the content of patrolling and examining to arrange respectively for each equipment in the present invention and patrol and examine project information, namely for different equipment, information is patrolled and examined to corresponding according to patrolling and examining Requirement Acquisition, equipment current operating conditions is gone out by equipment routing inspection information analysis, to keep in repair equipment in time and to safeguard, equipment is run be in controlled and in control state, thus reduce the incidence of fault and accident.The intelligent patrol detection that the present invention utilizes modern information technologies, hardware terminal technology realizes shop equipment running status, the efficiency of effective lifting production equipment operation and management level, equipment routing inspection, maintenance work, truly accomplish equipment closed loop management and running status controlled.
(2) in the present invention, device exception information is sent to each client by server in real time, when discovering device potential faults, can be real-time notify related personnel, by information network shared device running status, realize multidisciplinary real-time participation device dynamic management, timely maintenance and repair equipment.
(3) in the present invention, server is preset when equipment normally runs and is patrolled and examined content corresponding to project information, contrast when receiving the information of patrolling and examining that mobile terminal sends, equipment running status information is finally got according to comparing result, to judge whether equipment occurs exception, and formulate and correspondingly safeguard maintenance schedule, have and patrol and examine the high advantage of efficiency.
Accompanying drawing explanation
Fig. 1 is present system structural representation.
Fig. 2 is the inventive method process flow diagram.
Fig. 3 is server analysis processing flow chart in present system.
Fig. 4 is present device running state information figure.
Embodiment
Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail, but embodiments of the present invention are not limited thereto.
Embodiment
Present embodiment discloses the intelligent inspection system of a kind of factory operational outfit, as shown in Figure 1, comprising:
Electronic tag 1, for being arranged on equipment, and stores corresponding facility information as device identification.Electronic tag wherein in the present embodiment is RFID.
Mobile terminal 2, for responding to the electronic tag on each equipment, with the facility information of reading electronic labels marking equipment, for the facility information read is sent to server, for receive and display server send corresponding device patrol and examine project information; For patrolling and examining information accordingly according to patrolling and examining project information acquisition equipment and be sent to server.The present embodiment mobile terminal can be a kind of handheld device instrument.
Server 3, under each electronic tag catalogue according to the corresponding marking equipment of electronic tag need patrol and examine content editing device and patrol and examine project information; For the facility information of the electronic tag marking equipment that mobile terminal receive sends; Project information is patrolled and examined to mobile terminal for sending corresponding device according to the facility information of electronic tag marking equipment; Patrol and examine information for mobile terminal receive accordingly according to patrolling and examining the equipment that project information gets, and the information of patrolling and examining received is analyzed, get equipment running status according to analysis result, real-time release device exception information.Wherein patrolling and examining project information needs the content of patrolling and examining to arrange according to relevant device, and it can comprise equipment Current Temperatures, vibration, pressure, flow, sound and image information.
Client 4, for the equipment running status information that reception server sends.In the present embodiment, client can be personal computer, mobile phone or panel computer etc., notifies related personnel's equipment routing inspection situation by client.
In the present embodiment, mobile terminal is connected with server signal respectively with client.Realize signal by wireless WIFI signal and server between mobile terminal and server to be connected,
The present embodiment server comprises device management software platform, and wherein device management software platform comprises:
The normal operation information presetting module of equipment, patrols and examines the content that project information is corresponding when normally running for default equipment;
Contrast module, for contrasting receiving corresponding content of patrolling and examining project information when the correspondence information of patrolling and examining of patrolling and examining under project information is normally run with this equipment that equipment normal operation information presetting module is preset from mobile terminal;
Comparing result analysis module, for the comparing result analytical equipment running status got according to contrast module;
Equipment runs archives storage module, for storing the comparing result that contrast module gets;
Abnormal information release module, for the equipment running status Information issued abnormal information got according to comparing result analysis module.
As shown in Figure 2, also disclose a kind of intelligent polling method of the factory's operational outfit realized based on above-mentioned cruising inspection system in the present embodiment, step is as follows:
S1, first server patrol and examine project information according to the content editing device of patrolling and examining of the corresponding marking equipment of electronic tag under each electronic tag catalogue;
Electronic tag on S2, mobile terminal sensing apparatus, reads the facility information of electronic tag marking equipment, and the facility information of electronic tag marking equipment is sent to server;
After S3, server receive the facility information of the electronic tag marking equipment that mobile terminal sends, send corresponding device and patrol and examine project information to mobile terminal;
S4, mobile terminal receive and the corresponding device that display server sends patrols and examines project information, then patrol and examine information accordingly according to patrolling and examining project information acquisition equipment and are sent to server;
S5, server mobile terminal receive patrol and examine information accordingly according to patrolling and examining the equipment that project information gets, and the information of patrolling and examining received are analyzed, and get equipment running status, real-time release device exception information according to analysis result.In the present embodiment, server is preset when equipment normally runs and is patrolled and examined content corresponding to project information, and server is receiving mobile terminal according to patrolling and examining after equipment that project information gets patrols and examines information accordingly, as shown in Figure 3, carries out following analyzing and processing:
S51, preset the content of patrolling and examining project information corresponding when equipment normally runs with server contrast receiving the correspondence information of patrolling and examining of patrolling and examining under project information from mobile terminal;
S52, analyze equipment running status information according to comparing result, wherein equipment running status information as shown in Figure 4; And comparing result is run archives storage in server as equipment; The equipment running status information wherein got according to comparing result comprises: good, satisfied, dissatisfied, do not allow.
S53, according to equipment running status Information issued abnormal information.
Equipment running status information is sent to each client by S6, server in real time; Managerial personnel are by server or client, the information of patrolling and examining that real time inspection patrol officer gathers and server are for the comparative analysis result of the information of patrolling and examining, formulate equipment maintenance plan, and can be sent out public notice by server or task to mobile terminal, the notice that patrol officer is sent by mobile terminal awareness server or task.
Patrol and examine project information in the present embodiment and comprise equipment Current Temperatures, vibration, pressure, flow, sound and image information etc.Wherein patrol and examine the Current Temperatures in project information, vibration, pressure, flow and acoustic information to be acquired by infrared temperature measurement gun, vialog, pressure gauge, flowmeter and noisemeter by patrol officer is corresponding respectively, the image information of patrolling and examining in project information is taken pictures by mobile terminal and is acquired.Namely patrol officer observes equipment Current Temperatures, vibration, pressure, flow and acoustic information by infrared temperature measurement gun, vialog, pressure gauge, flowmeter and noisemeter, and patrols and examines information according to what mobile terminal is patrolled and examined project information guides input corresponding.In the present embodiment, mobile terminal is by its camera shooting image information, is then uploaded to server as the information of patrolling and examining.
Above-described embodiment is the present invention's preferably embodiment; but embodiments of the present invention are not restricted to the described embodiments; change, the modification done under other any does not deviate from Spirit Essence of the present invention and principle, substitute, combine, simplify; all should be the substitute mode of equivalence, be included within protection scope of the present invention.
Claims (10)
1. an intelligent inspection system for factory's operational outfit, is characterized in that, comprising:
Electronic tag, for being arranged on equipment, and stores corresponding facility information as device identification;
Mobile terminal, for responding to the electronic tag on each equipment, with the facility information of reading electronic labels marking equipment, for the facility information read is sent to server, for receive and display server send corresponding device patrol and examine project information; For patrolling and examining information accordingly according to patrolling and examining project information acquisition equipment and be sent to server;
Server, under each electronic tag catalogue according to the corresponding marking equipment of electronic tag need patrol and examine content editing device and patrol and examine project information; For the facility information of the electronic tag marking equipment that mobile terminal receive sends; Project information is patrolled and examined to mobile terminal for sending corresponding device according to the facility information of electronic tag marking equipment; Patrol and examine information for mobile terminal receive accordingly according to patrolling and examining the equipment that project information gets, and the information of patrolling and examining received is analyzed, get equipment running status according to analysis result, real-time release device exception information;
Described mobile terminal is connected with server signal.
2. the intelligent inspection system of factory according to claim 1 operational outfit, is characterized in that, described server comprises device management software platform, and described device management software platform comprises:
The normal operation information presetting module of equipment, patrols and examines the content that project information is corresponding when normally running for default equipment;
Contrast module, for contrasting receiving corresponding content of patrolling and examining project information when the correspondence information of patrolling and examining of patrolling and examining under project information is normally run with this equipment that equipment normal operation information presetting module is preset from mobile terminal;
Comparing result analysis module, for the comparing result analytical equipment running status got according to contrast module;
Equipment runs archives storage module, for storing the comparing result that contrast module gets;
Abnormal information release module, for the equipment running status Information issued abnormal information got according to comparing result analysis module.
3. the intelligent inspection system of factory according to claim 1 operational outfit, is characterized in that, described mobile terminal carries out signal by wireless WIFI signal and server and is connected.
4. the intelligent inspection system of factory according to claim 1 operational outfit, is characterized in that, also comprises the client be connected with server signal, for the equipment running status information that reception server sends.
5. the intelligent inspection system of factory according to claim 1 operational outfit, is characterized in that, described in patrol and examine project information and comprise equipment Current Temperatures, vibration, pressure, flow, sound and image information.
6., based on an intelligent polling method for factory's operational outfit of system realization described in claim 1, it is characterized in that, step is as follows:
S1, first server patrol and examine project information according to the content editing device of patrolling and examining of the corresponding marking equipment of electronic tag under each electronic tag catalogue;
Electronic tag on S2, mobile terminal sensing apparatus, reads the facility information of electronic tag marking equipment, and the facility information of electronic tag marking equipment is sent to server;
After S3, server receive the facility information of the electronic tag marking equipment that mobile terminal sends, send corresponding device and patrol and examine project information to mobile terminal;
S4, mobile terminal receive and the corresponding device that display server sends patrols and examines project information, then patrol and examine information accordingly according to patrolling and examining project information acquisition equipment and are sent to server;
S5, server mobile terminal receive patrol and examine information accordingly according to patrolling and examining the equipment that project information gets, and the information of patrolling and examining received are analyzed, and get equipment running status, real-time release device exception information according to analysis result.
7. the intelligent polling method of factory according to claim 6 operational outfit, it is characterized in that, server is preset when equipment normally runs and is patrolled and examined content corresponding to project information, in described step S5, server is receiving mobile terminal according to patrolling and examining after equipment that project information gets patrols and examines information accordingly, carries out following analyzing and processing:
S51, preset the content of patrolling and examining project information corresponding when equipment normally runs with server contrast receiving the correspondence information of patrolling and examining of patrolling and examining under project information from mobile terminal;
S52, get equipment running status information according to comparing result analysis; And comparing result is run archives storage in server as equipment;
S53, according to equipment running status Information issued abnormal information.
8. the intelligent polling method of factory according to claim 6 operational outfit, is characterized in that, equipment running status information is sent to client by server in real time.
9. the intelligent polling method of factory according to claim 6 operational outfit, is characterized in that, described in patrol and examine project information and comprise equipment Current Temperatures, vibration, pressure, flow, sound and image information.
10. the intelligent polling method of factory according to claim 9 operational outfit, it is characterized in that, described Current Temperatures of patrolling and examining in project information, vibration, pressure, flow and acoustic information are acquired by infrared temperature measurement gun, vialog, pressure gauge, flowmeter and noisemeter by patrol officer is corresponding respectively, described in the image information of patrolling and examining in project information taken pictures by mobile terminal and acquire.
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| CN201510696323.3A CN105205517A (en) | 2015-10-22 | 2015-10-22 | Intelligent routing inspection system and method of factory running device |
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| CN201510696323.3A CN105205517A (en) | 2015-10-22 | 2015-10-22 | Intelligent routing inspection system and method of factory running device |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105761016A (en) * | 2016-02-29 | 2016-07-13 | 中铁大桥勘测设计院集团有限公司 | Bridge disease inspection management system and method |
| CN105809575A (en) * | 2016-03-29 | 2016-07-27 | 国家电网公司 | Mobile operation system and method for water and electricity production management |
| CN106649506A (en) * | 2016-10-12 | 2017-05-10 | 公安部上海消防研究所 | Intelligent fire inspection method |
| CN106813705A (en) * | 2016-12-27 | 2017-06-09 | 武汉微诚科技股份有限公司 | A kind of method for inspecting and system to highway equipment |
| CN107436951A (en) * | 2017-08-08 | 2017-12-05 | 国家电网公司 | Substation inspection job management method, apparatus and system |
| CN108336827A (en) * | 2018-04-19 | 2018-07-27 | 国网安徽省电力有限公司 | A kind of grid equipment managing and control system based on mobile terminal |
| CN108873826A (en) * | 2017-05-08 | 2018-11-23 | 台泥资讯股份有限公司 | inspection management method and system |
| CN110213386A (en) * | 2019-06-27 | 2019-09-06 | 西安西拓电气股份有限公司 | Status of electric power detection method and system |
| CN113743285A (en) * | 2021-08-31 | 2021-12-03 | 国网河北省电力有限公司检修分公司 | Monitoring data display system based on mobile communication network |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105761016A (en) * | 2016-02-29 | 2016-07-13 | 中铁大桥勘测设计院集团有限公司 | Bridge disease inspection management system and method |
| CN105809575A (en) * | 2016-03-29 | 2016-07-27 | 国家电网公司 | Mobile operation system and method for water and electricity production management |
| CN106649506A (en) * | 2016-10-12 | 2017-05-10 | 公安部上海消防研究所 | Intelligent fire inspection method |
| CN106813705A (en) * | 2016-12-27 | 2017-06-09 | 武汉微诚科技股份有限公司 | A kind of method for inspecting and system to highway equipment |
| CN108873826A (en) * | 2017-05-08 | 2018-11-23 | 台泥资讯股份有限公司 | inspection management method and system |
| CN107436951A (en) * | 2017-08-08 | 2017-12-05 | 国家电网公司 | Substation inspection job management method, apparatus and system |
| CN108336827A (en) * | 2018-04-19 | 2018-07-27 | 国网安徽省电力有限公司 | A kind of grid equipment managing and control system based on mobile terminal |
| CN110213386A (en) * | 2019-06-27 | 2019-09-06 | 西安西拓电气股份有限公司 | Status of electric power detection method and system |
| CN113743285A (en) * | 2021-08-31 | 2021-12-03 | 国网河北省电力有限公司检修分公司 | Monitoring data display system based on mobile communication network |
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