CN102650869A - Cloud manufacturing serve access terminal for machine tool equipment - Google Patents
Cloud manufacturing serve access terminal for machine tool equipment Download PDFInfo
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- CN102650869A CN102650869A CN201210139362XA CN201210139362A CN102650869A CN 102650869 A CN102650869 A CN 102650869A CN 201210139362X A CN201210139362X A CN 201210139362XA CN 201210139362 A CN201210139362 A CN 201210139362A CN 102650869 A CN102650869 A CN 102650869A
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Abstract
The invention relates to a cloud manufacturing serve access terminal for machine tool equipment, and belongs to the technical field of distribution type manufacturing system information integration. The cloud manufacturing serve access terminal is a hardware-hardware integrated device comprising a central processing unit, a memory, an LCD (Liquid Crystal Display), a touch screen input interface, a video input interface, a general-purpose input/output interface, an Ethernet interface, a JTAC interface, a general-purpose serial bus interface, a machine toll communication conversion interface, an embedded manufacturing execution system and a real-time operation system. The terminal can effectively lead wide-area and variant machine tool equipment to a cloud manufacturing serve platform, achieves the real-time acquisition, transmission and monitoring of processing information of the machine tool equipment, and provides the support for optimal operation of the cloud manufacturing serves such as machine tool equipment networked integrated operation, technology real-time optimal decision, remote maintenance and repair and the like. The cloud manufacturing serve access terminal has the characteristics of convenience in access, high stability, strong generality and good expansibility.
Description
Technical field
The present invention relates to a kind of lathe equipment cloud manufacturing service accesses terminal; This terminal is made service platform with cloud and is combined; Can realize that the high in the clouds of enterprise lathe equipment resource inserts, support that lathe equips that networked integrated operation, lathe equipment resource are long-rangely shared, the processing running is monitored in real time, clouds such as production process technology real-time optimization and the maintenance of lathe equipment long-distance service are made service online provides and move.This invention belongs to distributed manufacturing system information integration technical field.
Technical background
Fierce all the more along with the growing and market competition of economic globalization; Problems such as manufacturing enterprise's research and development of products scarce capacity, the managerial ability that has a large capacity and a wide range is on the weak side, manufacturing level is lower, the industrial chain collaboration capabilities is relatively poor highlight day by day; Make resource sharing with optimize utilize, lathe is equipped networked integrated operation, the decision-making of production process technology Parameter Optimization, numerical control program optimization establishment, processing operational process are monitored in real time, the structure of intelligent production line and integrated operational management, the maintenance service of lathe equipment long-distance service; And lathe based on network manufacturing service such as is made again and has been become vast manufacturing enterprise and change the traditional mode of production manufacturing mode; Improve its market capability of fast response, manufacturing ability and synthesized competitiveness, promote the active demand that enterprise develops to directions such as integrated, collaborative, agilityization, serviceization, greenization and intellectualities.
The fast development of infotech and network technology has expedited the emergence of the appearance and the application of based on network manufacturing mode, for the solution of above problem provides the important techniques supporting method.Have more typically wherein that networking is made, the application service provider (Application Service Provider, ASP) etc.Networking manufacturing is network technology and the manufacturing technology through application of advanced; Make up unified Resource Sharing Service Platform; Thereby realize manufacturing resource sharing and integrated and manufacture process networking between enterprise, promote that enterprise is quick, high-quality, at low cost a kind of manufacturing mode of required product and service be provided for market.But this manufacturing mode mainly is the services such as product design, emulation that provide towards the specific region, and does not relate to as yet for core business such as the production of manufacturing enterprise, processing, makes comparatively difficulty of its commercial operation.ASP a kind of new model that service is used in manufacture field as IT; This pattern is through making up public ASP service platform; Integrated all kinds of manufacturing resource provides information-based service business such as supply chain management, customer relation management for enterprise, the production and the efficiency of management of enterprise is provided.But because ASP still comes with some shortcomings at standard criterion, service and aspects such as operation mode, operating mechanism, make its aspect effect, the degree of depth and the range of supporting manufacturing enterprise's development all not enough.The integration wide area how more to have a large capacity and a wide range, isomery are made resource, promote the inter-enterprise collaboration ability, have become the problem that China's manufacturing informatization construction presses for solution.
Along with The Application of Technology such as cloud computing, Internet of Things, high-performance calculation reach its maturity; A kind of networking manufacturing is new model---arise at the historic moment by the cloud manufacturing; It is on the basis of legacy network manufacturing mode; Technology such as fusion application cloud computing, Internet of Things, high-performance calculation are carried out virtual, serviceization encapsulation with the polynary manufacturing resource of different regions, different enterprises, and through based on network cloud service platform the manufacturing mode of personalization, agilityization and the service of intelligentized manufacturing Life cycle are provided for the user; Its core concept is to disperse to use the pooling of resources distribution services in the resource set.The proposition that cloud is made; The realization of serving for based on network manufacturings such as the cross-domain cooperation of enterprise, device resource are shared, process parameter optimizing, long-distance service maintenances provides a kind of brand-new thinking; Can effectively promote cloud computing landing in manufacturing, accelerate the deep development of China's manufacturing informatization.
Under the cloud manufacturing environment, making the virtual concentrated management and control of resource and the highly shared most important condition is that realization wide area, isomery lathe equipment resource high in the clouds are inserted cloud and made in the service platform.At present; The correlative study achievement and the patent of similar this respect also have; For example patent of invention " multi-function interactive information terminal in the networked mfg system " (patent No.: ZL02113585.1) be through with networked mfg system in enterprise or stride the company information platform and combine, support in the enterprise or task issues, operational data is uploaded between the enterprise, a kind of intelligent terminal of audio frequency and video and functions such as Word message transmission, real-time remote monitoring and collaborative work.This terminal mainly is to have realized that the production information between the enterprise shares, but the line operation that support resource is not integratedly shared, service is made in production process technology real-time optimization and the maintenance of lathe equipment long-distance service etc. with optimize; Patent of invention " multifunction subscriber network terminal of ISDN (Integrated Service Digital Network) " (notification number: 1288344) be types of applications, a kind of device of audio & video equipment interfaces such as digital telephone, facsimile recorder is provided for the user and for example towards ISDN (Integrated Service Digital Network).But this device mainly is towards the ISDN (Integrated Service Digital Network) application, and audio-video interface only is provided, and is still waiting at aspects such as information interaction ability, information sharing degree to improve.
Summary of the invention
The present invention relates to a kind of lathe equipment cloud manufacturing service accesses terminal.This terminal can solve the isomery lathe that is scattered in zones of different, different enterprises effectively and be equipped in the high in the clouds access problem under the cloud manufacturing service environment; The realization lathe is equipped collection, transmission and the condition monitoring of real-time machining information; And the optimization operation and the information interaction of equipping based on network manufacturing such as networked integrated operation, the decision-making of manufacturing process real-time optimization, long-distance service maintenance service for lathe provide support; Thereby strengthen resource sharing and collaboration capabilities between manufacturing enterprise; Reduce enterprise's manufacturing cost, improve market capability of fast response, manufacturing ability and the synthesized competitiveness of enterprise.Its technical scheme is:
The present invention is that the software and hardware integration device that cloud is made service platform is inserted in a kind of support lathe equipment high in the clouds that is made up of central processing unit, storer, LCD display, touch-screen input interface, video input interface, USB, Ethernet interface, lathe Interface of Communication Conversion and embedded manufacturing execution system, real time operating system.
Wherein, described video input interface is used for connecting looks the screen input equipment, realizes the monitoring remote video to the lathe equipment; USB is used to connect peripherals such as various keyboards, mouse, sensor, movable storage device, realizes the input of related text information, the collection of lathe equipment production real-time information etc.
Described lathe Interface of Communication Conversion is based on the support serial communication formatted data and the mutual data converted protocol conversion of the ICP/IP protocol formatted data interface of OPC industry standard technique exploitation, can support lathe equipment and cloud to make the information interaction between the service platform.The data acquisition instruction that this interface can send based on embedded manufacturing execution system is gathered the production real time information of Digit Control Machine Tool (comprise have the RS232 communication interface, the Digit Control Machine Tool of RS422 communication interface or RS485 communication interface); And be stored in the data server of enterprise after converting unified ICP/IP protocol data format to; Make service platform so that be uploaded to cloud, based on lathe equipment production real time information the service that is provided is optimized thereby make the cloud manufacturing serve the provider; The cloud manufacturing is served the provider and also can be made service platform and lathe Interface of Communication Conversion through cloud and will serve the control system that control instruction directly is sent to the lathe equipment, thereby realizes the Long-distance Control to the lathe equipment.
Described embedded manufacturing execution system then is to utilize the Java developing instrument to carry out the application software system that integrates functions such as production run service management, manufacture process multi-source information are gathered in real time, production technology is uploaded and assigned, production process monitoring, strange land cooperation processing support, workshop appliance management, equipment energy consumption management of system development.This system can gather, manage the real-time manufacturing information of enterprise's lathe equipment effectively; And transfer to cloud and make service platform, make that lathe equips that networked integrated operation, lathe equipment resource are long-rangely shared, based on network manufacturing services such as the monitoring of processing and manufacturing process real-time, production process technology real-time optimization and the maintenance of lathe equipment long-distance service are able to optimize operation.
On the basis of above software and hardware technology; The present invention has developed corresponding Linux real time operating system; Be mainly used in management of process, memory management, file system management and peripheral interface driver management etc.; And the operation of supporting embedded manufacturing execution system; Thereby lathe equipment cloud manufacturing service is accessed terminal can gather according to the requirement of the required cloud manufacturing service of enterprise, the real-time manufacturing information of conveyor bed equipment, realizes the real-time information interaction between enterprise's lathe equipment and the cloud manufacturing service platform.
The present invention is a kind of software and hardware integration device; Can support wide area, isomery lathe equipment to insert cloud and make service platform; Realize real-time collection, transmission and the monitoring of lathe equipment machining information, and equip optimization that cloud manufacturings such as networked integrated operation, the decision-making of technology real-time optimization, long-distance service maintenance serve for lathe and move and provide support.Its concrete grammar is: demand for services enterprise utilizes lathe equipment cloud manufacturing service to access terminal its lathe equipment is inserted cloud manufacturing service platform, and platform will distribute a unique IP address for every station terminal; After treating that demand for services enterprise and service provide enterprise to serve butt joint, demand for services enterprise then utilizes embedded manufacturing execution system that lathe equipment manufacturing multi-source information is gathered in real time, and institute's Information Monitoring is stored in enterprise data center; Operation demand according to providing cloud manufacturing service; Demand for services enterprise accesses terminal the relevant information of being gathered and reaches in the cloud manufacturing service platform database through lathe equipment cloud manufacturing service; Provide enterprise that lathe equipment running status is analyzed and Long-distance Control for service; Thereby the service that dynamic optimization provided realizes efficient, the high-quality operation of the institute's cloud manufacturing that provides service.
Description of drawings
Fig. 1 is the hardware structure diagram that lathe equipment cloud manufacturing service accesses terminal
Fig. 2 is the software architecture diagram that lathe equipment cloud manufacturing service accesses terminal
Fig. 3 is that synoptic diagram is inserted in lathe equipment high in the clouds
Embodiment
Below in conjunction with accompanying drawing the present invention is described in further detail.
As shown in Figure 1, lathe equipment cloud manufacturing service accesses terminal and mainly comprises following hardware module:
1. central processing unit (1): central processing unit of the present invention has adopted the AU1250 processor based on the Alchemy framework of RMI company; It is the whole core that accesses terminal, and is mainly used in the transmission of the explanation of accomplishing instruction and processing, data and to the control of various parts.
2. storer (2): link to each other with central processing unit; Comprise SDRAM, NAND FLASH and three kinds of storeies of NOR FLASH; Be mainly the manufacturing of lathe equipment cloud and serve system software, application software in accessing terminal, and the data of being gathered provide storage space.
SDRAM (2.1): the ephemeral data when being used to store application program that lathe equipment cloud manufacturing service accesses terminal and carrying out.
NOR FLASH (2.2): be used for storing the application program that lathe equipment cloud manufacturing service accesses terminal.
NAND FLASH (2.3): be used to store the Large Volume Data that lathe equipment cloud manufacturing service accesses terminal and gathered.
3. video input interface (3): link to each other with central processing unit, it mainly is through inserting peripheral cam device, realizes collection, processing and the transmission of video information number.
4. general input and output (GPIO) interfaces (4): link to each other with central processing unit, mainly provide conversion, realize control and function for monitoring to target (like lathe) to the various information in outside.
5. Ethernet interface (5): link to each other with central processing unit, provide to be connected to the Ethernet interface that cloud is made service platform network, business administration layer network, support various service business and communication protocol.
6.JTAG interface (6): link to each other with central processing unit, be used to carry out outside input instruction and FLASH is carried out online programming and debugging.
7.LCD controller (7): link to each other with central processing unit, be used for the transmitting and displaying data and produce control signal, and the support screen level shows and vertical scrolling shows.
LCD display (7.1): be used to show the various vision signals that transmit by controller.
8. touch screen controller (8): link to each other with central processing unit, be mainly used in and receive the instruction that central processing unit sends and carry out, also receive the touch information that the user sends simultaneously, and reach central processing unit after converting thereof into contact coordinate.
Touch-screen (8.1): be mainly used in the manufacturing of user and lathe equipment cloud and serve the man-machine interaction between accessing terminal.
9. USB (USB) interface (9): link to each other with central processing unit, be used for standard lathe equipment cloud manufacturing service access terminal with external unit be connected and communication the plug and play of support equipment and hot plug function.
Keyboard (9.1): be used for the input of instruction and data, thereby support user and the manufacturing of lathe equipment cloud to serve the man-machine interaction between accessing terminal.
Sensor device (9.2): be used for lathe is equipped the collection and the transmission of various status informations.
10. lathe Interface of Communication Conversion (10): link to each other with central processing unit, be used for the serial communication formatted data and the mutual conversion of ICP/IP protocol formatted data of lathe equipment, support the information interaction between lathe equipment and the cloud manufacturing service platform.
RS232 serial communication interface (10.1): be used to realize supporting the lathe equipment of RS232 standard for serial communication to serve the interconnected communication that accesses terminal with the cloud manufacturing.
RS422 serial communication interface (10.2): be used to realize supporting the lathe equipment of RS422 standard for serial communication to serve the interconnected communication that accesses terminal with the cloud manufacturing.
RS485 serial communication interface (10.3): be used to realize supporting the lathe equipment of RS485 standard for serial communication to serve the interconnected communication that accesses terminal with the cloud manufacturing.
The software configuration that lathe equipment cloud manufacturing service accesses terminal mainly comprises hardware platform layer, bootstrap loader layer, operating system layer, graphical interface of user layer and embedded manufacturing execution system layer, and is as shown in Figure 2.
Hardware platform layer (1): i.e. AU1250 CPU module is used to support the operation of (SuSE) Linux OS, graphical interface of user (GUI) system and embedded manufacturing execution system.
Bootstrap loader layer (2): comprise parts such as hardware initialization (BOOT), boot kernel (LOAD) and GDB AccessPort function, be mainly used in connection bottom hardware platform and upper strata operating system.
Operating system layer (3): mainly comprise management of process (3.1), file system (3.2), storage administration (3.3), network management (3.4), system API (3.5), graphics driver function library (3.6), device driver management (3.7) and video CODEC functional modules such as (3.8); Be responsible for the operation of coordinate application, the management of system hardware and software resource.
Graphical interface of user layer (4): mainly be for the user provides visual, easy to operate, friendly human-computer interaction interface, strengthen the interactive capability that lathe equipment cloud manufacturing service accesses terminal.
Embedded manufacturing execution system layer (5): be used to realize management and control, and provide support for the butt joint of cloud manufacturing service business to enterprise's lathe equipment.This layer mainly comprises functions such as production run service management, manufacture process multi-source information are gathered in real time, production technology is uploaded and assigned, production process monitoring, strange land cooperation processing support, workshop appliance management, equipment energy consumption management; Can gather, manage the real-time manufacturing information of enterprise's lathe equipment effectively; And transfer to cloud and make service platform, support that lathe equips that networked integrated operation, lathe equipment resource are long-rangely shared, the optimization operation of based on network manufacturing services such as the monitoring of processing and manufacturing process real-time, production process technology real-time optimization and the maintenance of lathe equipment long-distance service.
Specific embodiment of the present invention is that the vapour parts that rub are made the application of external coordination cloud manufacturing service.At first; Service provides enterprise to utilize lathe equipment cloud manufacturing service to access terminal its idle lathe equipment resource registering that has is distributed to cloud manufacturing service platform; Form virtual lathe equipment cloud resource, cloud manufacturing this moment service platform distributes a unique ip address for lathe equipment cloud manufacturing service accesses terminal automatically; Demand for services enterprise then makes demand for services with it and sends to cloud manufacturing service platform, forms the cloud demand, and through calling cloud manufacturing service platform tool set its demand is carried out the intelligence coupling, finds corresponding manufacturing service; After treating that demand enterprise and service provide enterprise to serve to dock, service provides enterprise to carry out the rub manufacturing service of parts of vapour according to the requirement of demand enterprise and the starting material that provided.In the operational process of making external coordination cloud manufacturing service; Service provides enterprise's lathe equipment capable of using cloud manufacturing service to access terminal its manufacture process multi-source information (comprising processing progress information, product quality information, lathe equipment processing running state information, workshop live video information etc.) is gathered in real time; And reach cloud manufacturing service platform database, for demand enterprise online in real time monitoring and optimization are carried out in the service of being bought.
Claims (3)
1. a lathe equipment cloud manufacturing service accesses terminal, and this terminal is characterised in that: be made up of central processing unit, storer, LCD display, touch-screen input interface, video input interface, universal input/output interface, Ethernet interface, jtag interface, USB, lathe Interface of Communication Conversion and embedded manufacturing execution system, real time operating system.
2. lathe equipment cloud manufacturing service according to claim 1 accesses terminal; It is characterized in that: said lathe Interface of Communication Conversion is based on support serial communication formatted data and the mutual data converted protocol conversion of the ICP/IP protocol formatted data interface of OPC industry standard technique exploitation, can support to comprise the numerically-controlled machine with RS232 communication interface, RS422 communication interface or RS485 communication interface and the information interaction of cloud manufacturing service platform.
3. lathe equipment cloud manufacturing service according to claim 1 accesses terminal; It is characterized in that: said embedded manufacturing execution system be have that production run service management, manufacture process multi-source information are gathered in real time, production technology is uploaded and assigned, the application software system of workshop appliance management, equipment energy consumption management function; Access terminal through being embedded in lathe equipment cloud manufacturing service; Realize that embedded manufacturing execution system and cloud make the information interaction between the service platform, thereby support that lathe equips that networked integrated operation, lathe equipment resource are long-rangely shared, the optimization operation of based on network manufacturing services such as the monitoring of processing and manufacturing process real-time, production process technology real-time optimization and the maintenance of lathe equipment long-distance service; The concrete grammar that its each cloud is made service implementing is: demand for services enterprise utilizes lathe equipment cloud manufacturing service to access terminal its lathe equipment access cloud is made service platform, and platform will distribute a unique IP address for every station terminal; After treating that demand for services enterprise and service provide enterprise to serve butt joint, demand for services enterprise then utilizes embedded manufacturing execution system that lathe equipment manufacturing multi-source information is gathered in real time, and institute's Information Monitoring is stored in enterprise data center; Operation demand according to providing cloud manufacturing service; Demand for services enterprise accesses terminal the relevant information of being gathered and reaches in the cloud manufacturing service platform database through lathe equipment cloud manufacturing service; Provide enterprise that lathe equipment running status is analyzed and Long-distance Control for service; Thereby the service that dynamic optimization provided realizes efficient, the high-quality operation of the institute's cloud manufacturing that provides service.
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| CN104656552A (en) * | 2014-11-27 | 2015-05-27 | 佛山市博科数控机械有限公司 | Mobile wireless debugging terminal of six-axis computer numerical control (CNC) polishing machine system and operation method of mobile wireless debugging terminal |
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| CN107392430A (en) * | 2017-06-23 | 2017-11-24 | 深圳市盛路物联通讯技术有限公司 | A kind of product processes and device based on Internet of Things |
| CN107426020A (en) * | 2017-07-18 | 2017-12-01 | 重庆工程学院 | A kind of machine tool equipment high in the clouds access plug-in system and its method of work |
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| CN110764464A (en) * | 2019-11-12 | 2020-02-07 | 红河学院 | Numerical control machine tool control method based on energy consumption optimization and numerical control machine tool |
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| CN105704250A (en) * | 2016-04-19 | 2016-06-22 | 福建船政交通职业学院 | Cloud manufacture-oriented resource integration management method |
| CN106125668A (en) * | 2016-07-26 | 2016-11-16 | 青岛智能产业技术研究院 | Parallel machine bed system |
| CN106125668B (en) * | 2016-07-26 | 2018-05-29 | 青岛智能产业技术研究院 | Parallel machine tool system |
| CN108364122A (en) * | 2017-01-27 | 2018-08-03 | 发那科株式会社 | Information management system, server, approaches to IM and recording medium |
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| CN107426020A (en) * | 2017-07-18 | 2017-12-01 | 重庆工程学院 | A kind of machine tool equipment high in the clouds access plug-in system and its method of work |
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| CN108717669A (en) * | 2018-05-17 | 2018-10-30 | 武汉科技大学 | One kind is Internet-based to remanufacture service system |
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| CN110049110A (en) * | 2019-03-27 | 2019-07-23 | 苏州艾米妮娜工业智能技术有限公司 | A kind of cloud intelligence system |
| CN110049110B (en) * | 2019-03-27 | 2022-02-11 | 苏州艾米妮娜工业智能技术有限公司 | Cloud intelligent system |
| CN110764464A (en) * | 2019-11-12 | 2020-02-07 | 红河学院 | Numerical control machine tool control method based on energy consumption optimization and numerical control machine tool |
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Application publication date: 20120829 |