CN202815512U - Informationalized system of remanufactured machine tool - Google Patents

Informationalized system of remanufactured machine tool Download PDF

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Publication number
CN202815512U
CN202815512U CN 201220257234 CN201220257234U CN202815512U CN 202815512 U CN202815512 U CN 202815512U CN 201220257234 CN201220257234 CN 201220257234 CN 201220257234 U CN201220257234 U CN 201220257234U CN 202815512 U CN202815512 U CN 202815512U
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China
Prior art keywords
lathe
machine tool
button
communication interface
end host
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Expired - Fee Related
Application number
CN 201220257234
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Chinese (zh)
Inventor
曹华军
童少飞
舒林森
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Chongqing University
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Chongqing University
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Priority to CN 201220257234 priority Critical patent/CN202815512U/en
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Publication of CN202815512U publication Critical patent/CN202815512U/en
Anticipated expiration legal-status Critical
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Abstract

The utility model discloses an informationalized system of a remanufactured machine tool. The system comprises external auxiliary equipment that is arranged on the machine tool and used for detecting the operating state of the machine tool and monitoring technological parameters in real time, and a terminal device which is connected with the machine tool through an Ethernet communication interface and used for controlling the machine tool to automatically process, wherein the terminal device is connected with the external auxiliary device through a serial communication interface, so as to control the external auxiliary device to monitor the machine tool. Through the control of the terminal device in automatic processing of the machine tool, the system is strong in compatibility, and when matched with a waste machine tool, the informationalization level and the intelligentization degree of the waste machine tool can be substantially improved, thereby improving production efficiency of the machine tool, and improving the automation level of a workshop layer. The system can transmit the working state and various processing information of the machine tool in real time, download a production plan report form from a server, can receive processing programs, process files and drawing files, and can realize paperless processing and production of a device end.

Description

A kind of informationalized system that produces lathes again
Technical field
The utility model relates to machinery and makes the field again, in particular, relates to a kind of informationalized system that produces lathes again.
Background technology
At present, China's lathe recoverable amount surpasses 8,000,000, and the enlistment age accounts for more than 25% at the traditional old lathe more than 10 years, about 250,000 of the annual old lathe of eliminating.Machine industry has entered the peak period that mechanized equipment is scrapped, and waste and old lathe is made and will be had broad prospects.Make is exactly to use high-tech means to carry out specialization waste and old electronic product to repair or upgrading, make its quality and performance return to the mass manufacture process of new product again.In mechanical manufacturing field, large-scale boring and milling machine investment is large and the manufacturing cycle is long, eliminates existing waste and old large-scale boring and milling machine and will cause the huge wasting of resources, therefore is necessary it is made again.
Therefore, a kind of informationalized system that produces lathes again is provided, when significantly promoting the level of IT application and intelligent degree of lathe, can realize compatibility, directly with the use that complements one another of waste and old lathe, thereby improving the automatization level of lathe production efficiency and shop layer, is problem demanding prompt solution to those skilled in the art.
The utility model content
In view of this, the utility model provides a kind of informationalized system that produces lathes again, to overcome in the prior art owing to need to carry out Overall Reconstruction to lathe, can't realize uses that complement one another of compatible and waste and old lathe, thus the problem of the automatization level of raising lathe production efficiency and shop layer.
For achieving the above object, the utility model provides following technical scheme:
A kind of informationalized system that produces lathes again comprises:
Be arranged on the lathe, be used for the running status of described lathe is detected and technological parameter is carried out the external accessory of Real Time Monitoring;
Be connected by ethernet interface with described lathe, be used for controlling the automatically end device of processing of described lathe;
Described end device is connected by serial communication interface with described external accessory, to control described external accessory described lathe running status is monitored.
Wherein, described external accessory comprises: video camera, universal turning bench, temperature sensor, acceleration transducer and regulating device;
Be arranged on the electric main shaft housing of described lathe, monitor the described acceleration transducer of the vibration of described lathe;
Be arranged on the high speed shaft of described lathe the described temperature sensor of monitoring the cutting temperature of described lathe and carrying out corresponding temperature compensation.
Wherein, described end device comprises: end host, control system, functional module, communication interface and operator's console;
Described end host, described control system, described functional module and described communication interface are integrated, are installed in the cabinet of described end device;
Described end host is connected with described lathe by described communication interface;
Described operator's console comprises: touch LCD screen, command operating device, visual telephone, USB interface, audio interface and disc reading district;
Described touch LCD screen, described command operating device, described visual telephone, described USB interface, described audio interface and be connected the disc reading district and be connected with the input port of described end host respectively;
Described end host is provided with the port that is connected with the workshop management layer.
Preferably, the described cabinet of described end host is the enclosure-type cabinet.
Preferably, described command operating device comprises: enter key and quick operating key;
Described enter key is made of 0 ~ 90 numeral and 26 letters of A ~ Z;
Described quick operating key by power switch button, scram button, reset button, dry running button, main shaft just/invert button, the speed of mainshaft trim button, feed rate override button, button, pantography button, video control knob and video recording store button consist of up and down.
Preferably, described touch LCD screen is the resistor-type touch-screen.
Wherein, described end host is the built-in terminal main frame, and the mainboard of described built-in terminal main frame is embedded main board.
Via above-mentioned technical scheme as can be known, compared with prior art, the utility model discloses a kind of informationalized system that produces lathes again, comprising: be arranged on the lathe, be used for the running status of described lathe is detected and technological parameter is carried out the external accessory of Real Time Monitoring; Be connected by ethernet interface with described lathe, be used for controlling the automatically end device of processing of described lathe; Described end device is connected by serial communication interface with described external accessory, to control described external accessory described lathe is monitored.To the automatically control of processing of lathe, realize following advantage by end device:
1, native system is compatible strong, complements one another with waste and old lathe, can significantly promote the level of IT application and the intelligent degree of waste and old lathe, thereby improves lathe production efficiency, the automatization level of lifting car interbed.
2, native system can transmit lathe duty and various machining information in real time, downloads production schedule form from server, can accept job sequence, technical papers and drawing file, realizes the with no paper processing of equipment end.
3, by touch display screen and command operating device are operated, can realize demonstration, fast programming, the demonstration of 3 D stereo motion graphics, graphic modeling, figure dynamic simulation, the full functions such as convergent-divergent of digging (partly cuing open or the partial cutaway) demonstration of view and the view of different directions and local displaying ratio of process chart and detail drawing.
4, this information-based terminal can realize the functions such as fault self-diagnosis, fault alarm analysis and fault history inquiry of lathe.
5, in the process of lathe operation, native system can be monitored technological parameters such as the cutting temperature of lathe, cutting vibration, pressure, electric currents, makes the process of lathe be in optimum condition, improves the working (machining) efficiency of part.
6, in the workshop aspect, with all lathes access network based on ethernet network all, every lathe arranges a fixing IP address and corresponding gateway and password, and the information of being convenient to is in the transmission of shop layer and share.
Other advantages of the present utility model, target and feature will be set forth on some degree in the following description, and to a certain extent, based on being apparent to those skilled in the art to investigating hereinafter, perhaps can from practice of the present utility model, obtain instruction.Target of the present utility model and other advantages can realize and obtain by following instructions and claims.
Description of drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, the below will do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art, apparently, accompanying drawing in the following describes only is embodiment of the present utility model, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to the accompanying drawing that provides other accompanying drawing.
Fig. 1 is the disclosed a kind of informationalized system architecture synoptic diagram that produces lathes again of the utility model embodiment;
Fig. 2 is the concrete structure synoptic diagram of the disclosed a kind of informationalized system that produces lathes again of the utility model embodiment;
Fig. 3 is the use state reference view of the disclosed a kind of informationalized system that produces lathes again of the utility model embodiment.
Embodiment
Below in conjunction with the accompanying drawing among the utility model embodiment, the technical scheme among the utility model embodiment is clearly and completely described, obviously, described embodiment only is the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment that obtains under the creative work prerequisite, all belong to the scope of the utility model protection.
The utility model embodiment passes through to adopt advanced Numeric Control Technology, automatic technology and informationization technology, thereby promotes the level of IT application and the intelligent degree of waste and old heavy duty machine tools.
See also accompanying drawing 1, be the disclosed a kind of informationalized system architecture synoptic diagram that produces lathes again of the utility model embodiment.The utility model embodiment discloses a kind of informationalized system that produces lathes again, comprising: be arranged on the lathe A, be used for the running status of lathe A is detected and technological parameter is carried out the external accessory B of Real Time Monitoring; A is connected by ethernet interface with lathe, is used for the automatically end device C of processing of control lathe A; End device C is connected by serial communication interface with external accessory B, and B monitors lathe A with the control external accessory.
End device is connected with large-scale boring and milling machine by ethernet interface as a terminal independently, controls large-scale boring and milling machine and automatically processes; Be connected with external accessory on being arranged on large-scale boring and milling machine by serial communication interface, the control external accessory is monitored large-scale boring and milling machine running status.
The above-mentioned a kind of informationalized system that produces lathes again that provides, when significantly promoting the level of IT application and intelligent degree of lathe, can realize compatibility, directly with uses that complement one another of waste and old lathe, thus the automatization level of raising lathe production efficiency and shop layer.
On the basis of the disclosed embodiment of above-mentioned the utility model, see also accompanying drawing 2, be the concrete structure synoptic diagram of the disclosed a kind of informationalized system that produces lathes again of the utility model embodiment.Concrete said external utility appliance B is installed on the lathe A, comprise: video camera 11, universal turning bench 12, temperature sensor 13, acceleration transducer 14 and regulating device 15, in the process of lathe A operation, external accessory B can detect the running status of lathe A, cutting temperature, cutting vibration, speed of feed, cutting depth, the coordinate of lathe A moved and the technological parameter such as the speed of mainshaft carries out Real Time Monitoring, make the process of lathe A be in optimum condition.Electric main shaft housing at lathe A is installed acceleration transducer 14, is used for the vibration of lathe is monitored, and when vibration aggravation or abnormal vibration phenomenon appear in lathe in operational process, lathe meeting self-regulating rotary speed, adaptive change processing conditions.Mounting temperature sensor 13 on the high speed shaft of lathe A, are used for the cutting temperature of lathe is monitored, and temperature signal is converted to electric signal and flows to digital control system, can carry out corresponding temperature control.
End device C is connected with large-scale boring and milling machine A by ethernet interface as a terminal independently, controls large-scale boring and milling machine A and automatically processes; Be connected with external accessory B on being arranged on large-scale boring and milling machine A by serial communication interface, control external accessory B monitors large-scale boring and milling machine A running status.
End device C comprises: end host 7, controller 8, functional module 9, communication interface 10 and operator's console E.End host 7, controller 8, functional module 9 and communication interface 10 are integrated, are installed in the cabinet of end device C, are convenient to administer and maintain.End host 7 is connected with lathe A by communication interface 10.Operator's console E comprises: touch LCD screen 1, command operating device 3, visual telephone 2, USB interface 4, audio interface 5 and disc reading district 6; Are connected and are connected with the input port of end host 7 respectively in touch LCD screen 1, command operating device 3, visual telephone 2, USB interface 4, audio interface 5 and disc reading district; End host 7 is provided with the port that is connected with the workshop management layer.The cabinet of end host 7 is the enclosure-type cabinet.
Touch LCD screen 1 is the resistor-type touch-screen, can directly click the button on the screen interface, input message, complete operation.
Above-mentioned instruction control unit 3 comprises: enter key and quick operating key; Enter key is made of 0 ~ 90 numeral and 26 letters of A ~ Z, and shift key is used for switching input method.Quick operating key by power switch button, scram button, reset button, dry running button, main shaft just/invert button, the speed of mainshaft trim button, feed rate override button, button, pantography button, video control knob and video recording store button consist of up and down.
Communication interface 10 is RS 232 interfaces of standard, and is applied widely, can be connected with the data-interface of most lathe, realizes the mutual of data.Possess simultaneously USB 2.0 controllers, but the usb bus equipment such as link order manipulater and carry USB storage.
Visual telephone 2 is for making things convenient for administration and supervision authorities and the setting of operating personnel's real-time communication, so that administration and supervision authorities can be seen the production scene working condition, operating personnel also can in time be reflected production and facility information to the higher level.
Controller 8 is provided with data acquisition module, video control module, data memory module, 3 D Dynamic Graphics Simulation module and other application modules, can mutually cooperate between these modules, and the interface between each module is standardized, has the function of plug and play.Data collecting module collected produces lathes again, all correlation behavior operational factors of cutter and workpiece.The video control module is used for the position of video camera and universal turning bench is adjusted, and to the camera lens processing of focusing, is convenient to better the lathe running status be monitored.Data memory module is used for the storage various information, comprise data collecting module collected to lathe trip information, the information of making video recording, technical papers and the drawing file information of video camera and the command information that Surveillance center sends etc.The 3 D Dynamic Graphics Simulation module is used for the dynamically demonstration of figure 3 D stereo, graphic modeling and figure dynamic simulation, whether has maloperation or hits the phenomenon such as cutter by at length observing the movement locus of cutter, can judging, and avoids the generation of security incident.
End device is as an independently switch board form existence, be not integrated with Installing machine tool, compact conformation, powerful, easy to use and maintenance, compatible strong and scalable can significantly promote the level of IT application and the intelligent degree of waste and old lathe.
In addition, the control system of end device to each operating parameter setting of lathe a corresponding secure threshold scope, when having exceeded safe threshold range, system can give the alarm.Warning information can eject a window at touch display screen automatically, and shows the specifying information of fault, and when reporting to the police, data memory module is the warning message of autostore fault just.Warning message through arrangement and classification can be used as the case of the workman being carried out pre-job training and teaching.Diagnosing malfunction and analysis that the fault history query function of lathe can the handled easily personnel occurs lathe rapidly.
See also accompanying drawing 3, be the use state reference view of the disclosed a kind of informationalized system that produces lathes again of the utility model embodiment.Remote monitoring terminal D links Internet by workshop Ethernet 18 operation conditions of lathe is carried out remote real-time monitoring.Security gateway 16 ensures information confidentiality, integrality and the availability of end device, the malicious code that elimination may bring and virus; The simulating signal of expansion A/D translation interface 102 sample temperature sensors 13 and acceleration transducer 14; Expanding USB interface 4, the plug and play of support equipment and warm connection function are followed USB 2.0 standards, the equipment such as carry USB flash disk and portable hard drive.
On the aspect of workshop, all lathes can access network based on ethernet, and every lathe arranges a fixing IP address and corresponding gateway and password.This networking mode is simple, and has higher stability and extensibility, makes things convenient for information in the transmission of shop layer and shared.For machine tool wiring difficulty relatively, can also adopt the mode of Wireless Networking.
In an embodiment, workshop management comprises: order client, production foreman and system manager etc., and they are connected with the workshop Ethernet by network, and the Workshop Production field condition is carried out telemanagement, assign processing tasks, also can in time understand the production scene equipment state and carry out personnel's management.Be equipped with this system on the lathe, the operator can select respective selection according to the needs of actual production, finishes the production associative operation, also can in time reflect the production relevant informations such as working condition, equipment situation to the workshop management layer.
End host 7 is connected with remote monitoring terminal D by network, and the serial communication interface 101 that is integrated on the end device C is connected with the lathe serial line interface.During work, the workshop management layer is assigned task by network, and operating personnel then can see task definition in LCDs, and the available commands controller carries out the systemic-function operation.Can realize uploading and assign machining code, check the functions such as Numerical Control Simulation and teaching video recording.Can get in touch by visual telephone and administration and supervision authorities simultaneously, reflect in real time working condition.
Communication interface 10 is integrated on the mainboard of end host, what Ethernet interface 103 adopted is RS 232 interfaces of standard, identical with most of numerical control of machine tools interfaces, by this interface, with netting twine end device is connected with the Data Input Interface of lathe, just can effectively realizes reading of numerical control program, the personnel's that can simplify the operation operation, alleviate operating personnel's workload, reduce program error probability etc.For operating personnel touch LCD screen, command operating device and visual telephone arranged, it is connected with end host for integrated form, and dismounting that can be random is when part is damaged so therein, as long as change the part of damaging, reduced the problem of replacement cost.
The utility model embodiment concrete operation method is: lathe is manufactured the processing client and is assigned Fabrication Order according to own needs, can make amendment to the relevant information in the order user rights of using simultaneously.The production foreman arranges processing tasks, tissue to produce and production equipment and plant personnel etc. is managed according to order client's needs.The system manager mainly is responsible for system database maintenance, network service inspection, guarantees the normal operation of lathe production network management system.Operator's work is to finish the processing tasks that arranges on time, can inquire about the prodction situation of oneself, the relevant information of machining period simultaneously, and in time reflect the failure condition of machine tool.
In sum: the utility model discloses a kind of informationalized system that produces lathes again, comprising: be arranged on the lathe, be used for the running status of lathe is detected and technological parameter is carried out the external accessory of Real Time Monitoring; Be connected by ethernet interface with lathe, be used for the automatically end device of processing of control lathe; End device is connected by serial communication interface with external accessory, with the control external accessory lathe is monitored.To the automatically control of processing of lathe, native system is compatible strong, complements one another with waste and old lathe, can significantly promote the level of IT application and the intelligent degree of waste and old lathe by end device, thereby improves lathe production efficiency, the automatization level of lifting car interbed.
Native system can transmit lathe duty and various machining information in real time, downloads production schedule form from server, can accept job sequence, technical papers and drawing file, realizes the with no paper processing of equipment end.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the utility model.Multiple modification to these embodiment will be apparent concerning those skilled in the art, and General Principle as defined herein can in the situation that does not break away from spirit or scope of the present utility model, realize in other embodiments.Therefore, the utility model will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.

Claims (7)

1. the informationalized system that produces lathes again is characterized in that, comprising:
Be arranged on the lathe, be used for the running status of described lathe is detected and technological parameter is carried out the external accessory of Real Time Monitoring;
Be connected by ethernet interface with described lathe, be used for controlling the automatically end device of processing of described lathe;
Described end device is connected by serial communication interface with described external accessory, to control described external accessory described lathe running status is monitored.
2. system according to claim 1 is characterized in that, described external accessory comprises: video camera, universal turning bench, temperature sensor, acceleration transducer and regulating device;
Be arranged on the electric main shaft housing of described lathe, monitor the described acceleration transducer of the vibration of described lathe;
Be arranged on the high speed shaft of described lathe the described temperature sensor of monitoring the cutting temperature of described lathe and carrying out corresponding temperature compensation.
3. system according to claim 1 is characterized in that, described end device comprises: end host, control system, functional module, communication interface and operator's console;
Described end host, described control system, described functional module and described communication interface are integrated, are installed in the cabinet of described end device;
Described end host is connected with described lathe by described communication interface;
Described operator's console comprises: touch LCD screen, command operating device, visual telephone, USB interface, audio interface and disc reading district;
Described touch LCD screen, described command operating device, described visual telephone, described USB interface, described audio interface and be connected the disc reading district and be connected with the input port of described end host respectively;
Described end host is provided with the port that is connected with the workshop management layer.
4. system according to claim 3 is characterized in that, the described cabinet of described end host is the enclosure-type cabinet.
5. system according to claim 3 is characterized in that, described command operating device comprises: enter key and quick operating key;
Described enter key is made of 0~90 numeral and 26 letters of A~Z;
Described quick operating key by power switch button, scram button, reset button, dry running button, main shaft just/invert button, the speed of mainshaft trim button, feed rate override button, button, pantography button, video control knob and video recording store button consist of up and down.
6. system according to claim 3 is characterized in that, described touch LCD screen is the resistor-type touch-screen.
7. according to claim 3 or 4 described systems, it is characterized in that described end host is the built-in terminal main frame, the mainboard of described built-in terminal main frame is embedded main board.
CN 201220257234 2012-06-01 2012-06-01 Informationalized system of remanufactured machine tool Expired - Fee Related CN202815512U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107305365A (en) * 2016-04-21 2017-10-31 北京北方华创微电子装备有限公司 A kind of technical process control method and process control systems based on RGA
CN107942939A (en) * 2017-12-20 2018-04-20 马鞍山市恒永利机械科技有限公司 A kind of combined machine planker kinematic system performance aircraft
CN108107361A (en) * 2017-12-20 2018-06-01 马鞍山市恒永利机械科技有限公司 A kind of lathe driving system of linear motor performance test apparatus
CN109254565A (en) * 2017-07-14 2019-01-22 凯伯精密机械(上海)有限公司 Remote monitoring system

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107305365A (en) * 2016-04-21 2017-10-31 北京北方华创微电子装备有限公司 A kind of technical process control method and process control systems based on RGA
CN107305365B (en) * 2016-04-21 2020-07-17 北京北方华创微电子装备有限公司 RGA-based process control method and process control system
CN109254565A (en) * 2017-07-14 2019-01-22 凯伯精密机械(上海)有限公司 Remote monitoring system
CN107942939A (en) * 2017-12-20 2018-04-20 马鞍山市恒永利机械科技有限公司 A kind of combined machine planker kinematic system performance aircraft
CN108107361A (en) * 2017-12-20 2018-06-01 马鞍山市恒永利机械科技有限公司 A kind of lathe driving system of linear motor performance test apparatus
CN107942939B (en) * 2017-12-20 2020-06-19 马鞍山市恒永利机械科技有限公司 Compound lathe planker motion system performance test machine
CN108107361B (en) * 2017-12-20 2020-06-19 马鞍山市恒永利机械科技有限公司 Machine tool linear motor driving system performance test device

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