CN205139687U - Online management system of quality is being pressed to pencil - Google Patents
Online management system of quality is being pressed to pencil Download PDFInfo
- Publication number
- CN205139687U CN205139687U CN201520727241.6U CN201520727241U CN205139687U CN 205139687 U CN205139687 U CN 205139687U CN 201520727241 U CN201520727241 U CN 201520727241U CN 205139687 U CN205139687 U CN 205139687U
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- milscale
- rifle
- harness terminal
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The utility model discloses an online management system of quality is being pressed to pencil, including crust rifle, pulling force machine, the pressure variation's of micrometer and real -time supervision wire harness terminal riveting process pressure sensors is right state information that crust rifle, pulling force machine, micrometer and pressure sensors detected the production site that obtains carries out customer end and the save handled the server of state information's result, crust rifle, pulling force machine, micrometer and pressure sensors respectively with the customer end is connected, be connected detection device with the customer end respectively, detection device detects and to obtain wire harness terminal and send after the state information in different stages in process of production carrying out analysis processes for the customer end, the customer end with analysis processes's result storage in the server, the utility model discloses an all be connected to the network with detection and monitoring equipment, real time monitoring is pressing the production site of process, has saved manpower resources, has improved production efficiency.
Description
Technical field
The utility model relates to technology of Internet of things field, particularly relates to a kind of wire harness and press against quality online management system.
Background technology
Existing Wiring harness terminal press against technique scene, before operation, needs staff that material information is distributed each workshop and manual input monitoring platform stores; In sample acceptance phase, whether judgement sample is qualified voluntarily according to relevant reference value and instrument measurements to need staff; At mass-production stage, staff can pass through the pressure curve of pressure management apparatus Real Time Observation Wiring harness terminal in riveting process in production scene, this pressure management apparatus can quit work at the defective time control press of pressure curve, the quality of effective monitoring product; But this pressure management apparatus cannot carry out autostore to the historical information in production run, check for staff and analyze, and for the production run of whole factory, a large amount of staff is needed to operate links and monitor, demand of human resources is large, and production efficiency has much room for improvement.
Utility model content
The purpose of this utility model is that proposing a kind of wire harness press against quality online management system, by the pick-up unit of production scene respectively with client's side link, pick-up unit sends to client to carry out analyzing and processing by detecting the status information obtaining Wiring harness terminal different phase in process of production, and the result of analyzing and processing stores in the server by client; The utility model is by being all connected to network by measurement and monitoring equipment, and monitoring in real time press against the production scene of process, saves human resources, improves production efficiency.
For reaching this object, the utility model by the following technical solutions:
A kind of wire harness press against quality online management system, comprise: scanning obtains the bar rifle of material information and facility information, the puller system of the pulling force size that the sample detecting Wiring harness terminal can bear, detect the pressure inductor of the milscale of described sample size and the pressure change of Real-Time Monitoring Wiring harness terminal riveting process, to described bar rifle, puller system, the status information that milscale and pressure inductor detect the production scene obtained carries out the server of the client that processes and the result of preserving described status information, described bar rifle, puller system, milscale and pressure inductor respectively with described client's side link.
Wherein, described bar rifle, puller system and milscale are connected by USB interface with described client respectively.
Wherein, described pressure inductor is arranged in press.
Wherein, also comprise warning device, described warning device and described client's side link.
Wherein, described client comprises the display showing described result.
Wherein, the quantity of described client is one or more, is connected respectively with described server.
The beneficial effect that the technical scheme that the utility model provides is brought:
The utility model wire harness press against quality online management system, comprise the bar rifle that scanning obtains material information and facility information, the puller system of the pulling force size that the sample detecting Wiring harness terminal can bear, detect the pressure inductor of the milscale of described sample size and the pressure change of Real-Time Monitoring Wiring harness terminal riveting process, to described bar rifle, puller system, the status information that milscale and pressure inductor detect the production scene obtained carries out the server of the client that processes and the result of preserving described status information, described bar rifle, puller system, milscale and pressure inductor respectively with described client's side link, by pick-up unit respectively with client's side link, pick-up unit sends to client to carry out analyzing and processing after detecting the status information obtaining Wiring harness terminal different phase in process of production, and the result of analyzing and processing stores in the server by client, the utility model is by being all connected to network by examination and controlling equipment, and monitoring in real time press against the production scene of process, saves human resources, improves production efficiency.
Accompanying drawing explanation
Fig. 1 is the system architecture diagram that wire harness that the utility model provides press against quality online management system.
Embodiment
The technical solution of the utility model is further illustrated by embodiment see Fig. 1.
A kind of wire harness press against quality online management system, comprise the bar rifle 07 that scanning obtains material information and facility information, the puller system 05 of the pulling force size that the sample detecting Wiring harness terminal can bear, detect the pressure inductor 01 of the milscale 06 of described sample size and the pressure change of Real-Time Monitoring Wiring harness terminal riveting process, to described bar rifle 07, puller system 05, the status information that milscale 06 and pressure inductor 01 detect the production scene obtained carries out the server 03 of the client 02 that processes and the result of preserving described status information, described bar rifle 07, puller system 05, milscale 06 and pressure inductor 01 are connected with described client 02 respectively.
Production scene is press against at Wiring harness terminal, by pick-up unit, comprise bar rifle 07, puller system 05, milscale 06 is connected with client 02 respectively with pressure inductor 01, client 02 is connected with server 03, an automatic monitored control system is formed by network, pick-up unit sends to client 02 to carry out analyzing and processing after getting the status information of production scene, alarm is sent when judging that unusual condition occurs in production scene according to the status information received, and send to server 03 to store the result of analyzing and processing, the historical information be formed is for calling and checking.The production run that press against of this Wiring harness terminal comprises three phases: the preparatory stage before starting to produce, sample detection stage and mass-production stage.
This client 02 can be computing machine, and mobile phone or PAD can be connected by wired or wireless mode between client 02 with server 03.
Preparatory stage: need to check material information, comprise material model and inventory, the material information needed corresponding to each workshop is previously provided with in client 02, staff is scanned by bar rifle 07 and is obtained material model and inventory, and sending to client 02, client 02 receives this material information and compares, itself and the material information needed if material model is not mated or inventory is inadequate, send alarm, remind staff to check and feed supplement.
Scan facility information typing client 02 by bar rifle 07 simultaneously, and about the historical data of facility information in invoking server, whether judgment device can normally use, this facility information comprises: machine table information, cutting blade information and measuring equipment information, the service condition of track record equipment, comprise service time and failure condition, such as, if the access times of the cutting blade stored in client 02 invoking server, judge that this cutting blade reaches serviceable life by analyzing, send alarm, so that staff changes this cutting blade in time, avoid the quality of production affecting Wiring harness terminal.
The sample detection stage: before Wiring harness terminal is produced in batches and in the process of batch production, need also regularly in advance to carry out sample detecting to Wiring harness terminal, mainly comprise two parameters, the pulling force size that Wiring harness terminal can bear and the size of Wiring harness terminal, just can produce in batches after these two parameters are up to standard, detect by puller system 05 the pulling force size that sample can bear in sample detection process, and the size of sample is detected by milscale 06, puller system 05 is connected by USB interface with client 02 respectively with milscale 06, detecting after obtaining the parameter information of sample sends to client 02 to analyze, the parameter information of qualified samples is stored in client, judge that whether described sample is qualified by this parameter information,
In addition, client 02 obtains the pressure curve of above-mentioned qualified samples in riveting process by pressure inductor 01, the normal pressure curve of Wiring harness terminal in riveting process is obtained through Data Integration analysis, and in batch production process according to Real-time Collection to the pressure curve of specification product this normal pressure curve is regulated, to improve the reference value of this normal pressure curve, the total quality of improving product.
Mass-production stage: need the quality monitoring Wiring harness terminal in real time in a large amount of process of going into operation, Primary Reference index is the pressure curve of Wiring harness terminal in riveting process, client 02 is monitored this information in real time and itself and above-mentioned normal pressure curve is compared, if when judging that the product quality of the Wiring harness terminal in production run is defective by this comparative result, client 02 controls press and stops work, this product quality judged result is sent to server 03 simultaneously, server 03 shows this workshop and is in improper production run, and the reason of reminding staff to investigate to go wrong.
Wiring harness terminal is in riveting process, the pressure inductor 01 be arranged on press 04 detects the pressure that Wiring harness terminal bears in riveting process in real time, and send to client 02, client 02 receives the change procedure of this pressure and shows with the form of pressure curve, the normal pressure curve of Wiring harness terminal under this production batch is previously provided with in this client 02, and compare the pressure curve and this normal pressure curve that detect and obtain in real time, when the change detecting the pressure curve part generation obtained exceedes tolerance value, client 02 provides control signal allows press 04 quit work, until after removing mistake, can work on, this tolerance value can set separately according to the model of the requirement of client and product, the product quality information of the Wiring harness terminal in production run is sent to server 03 by network by client 02 simultaneously, server 03 stores this information and calls at any time for client 02 and check the concrete condition of Wiring harness terminal in riveting process.
Described bar rifle 07, puller system 05 and milscale 06 are connected by USB interface with described client 02 respectively, described client 02 is respectively arranged with and connects bar rifle 07, the USB interface of puller system 05 and milscale 06.
Described pressure inductor 01 is arranged in press, the pressure curve of Real-Time Monitoring Wiring harness terminal in riveting process.
This system also comprises warning device 03, and described warning device 08 is connected with described client 02.
Three phases in above-mentioned production run: preparatory stage, sample detection stage and mass-production stage, if there is above-mentioned abnormal condition, client 02 all can send control signal and report to the police to warning device 08, reminds staff to carry out malfunction elimination.In the process of batch production, staff can regularly survey sample the product of batch production, if sample in the process checks defective, also can send alarm.
Wherein, described client comprises the display 021 showing described result.
Wherein, the quantity of described client 02 is one or more, is connected respectively with described server 03.
Press against in networking management system at this; the quantity of client 02 is one or more; be distributed in different workshops; server 03 is connected with the client 02 in each workshop; the result of the status information of production scene is all sent to server 03 by client by each workshop, such as: if all normally can send following message to server 03 press against in production run for workshop: material is complete, and sample quality is qualified; product is qualified, the current total amount of product 1000.
Preferably, server 03 can generate and show interface corresponding to the status information in each workshop, form a total monitor supervision platform, the client 02 in certain workshop be connected with server 03, display 021 simultaneous display as the client 02 in a workshop corresponds to the monitoring interface in this workshop, form the monitor supervision platform in this workshop, decrease the workload of staff, simultaneously specification production scene management process and improve the efficiency of management.
To sum up, wire harness of the present utility model press against quality online management system, in whole production run, client 02 is by bar rifle 07, milscale 06, puller system 05 and pressure inductor 01 obtain the status information of production scene, and the status information received is analyzed, alarm is sent when finding production run existing problems according to analysis result, and control in time to shut down, this analysis result is sent to server 03 and stores by client, server 03 generates the monitoring interface corresponding to this status information, and the client 02 being synchronized to correspondence shows, server 03 generates a total monitoring interface simultaneously, this monitoring interface is in units of workshop, staff is facilitated to monitor each workshop, this system is by being all connected to network by measurement and monitoring equipment, monitoring in real time press against the production scene of process, saves human resources, improves production efficiency, and specification management process.
The above; be only the utility model preferably embodiment; but protection domain of the present utility model is not limited thereto; any people being familiar with this technology is in the technical scope disclosed by the utility model; the change that can expect easily or replacement, all should be encompassed within protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with the protection domain of claim.
Claims (6)
1. a wire harness press against quality online management system, it is characterized in that, comprise: scanning obtains the bar rifle of material information and facility information, the puller system of the pulling force size that the sample detecting Wiring harness terminal can bear, detect the pressure inductor of the milscale of described sample size and the pressure change of Real-Time Monitoring Wiring harness terminal riveting process, to described bar rifle, puller system, the status information that milscale and pressure inductor detect the production scene obtained carries out the server of the client that processes and the result of preserving described status information, described bar rifle, puller system, milscale and pressure inductor respectively with described client's side link.
2. system according to claim 1, is characterized in that, described bar rifle, puller system and milscale are connected by USB interface with described client respectively.
3. system according to claim 1, is characterized in that, described pressure inductor is arranged in press.
4. system according to claim 1, is characterized in that, also comprises warning device, described warning device and described client's side link.
5. system according to claim 1, is characterized in that, described client comprises the display showing described result.
6. system according to claim 1, is characterized in that, the quantity of described client is one or more, is connected respectively with described server.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520727241.6U CN205139687U (en) | 2015-09-18 | 2015-09-18 | Online management system of quality is being pressed to pencil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520727241.6U CN205139687U (en) | 2015-09-18 | 2015-09-18 | Online management system of quality is being pressed to pencil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205139687U true CN205139687U (en) | 2016-04-06 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520727241.6U Active CN205139687U (en) | 2015-09-18 | 2015-09-18 | Online management system of quality is being pressed to pencil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205139687U (en) |
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2015
- 2015-09-18 CN CN201520727241.6U patent/CN205139687U/en active Active
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |