CN111190398A - Industrial equipment system based on big data - Google Patents
Industrial equipment system based on big data Download PDFInfo
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- CN111190398A CN111190398A CN201911345196.7A CN201911345196A CN111190398A CN 111190398 A CN111190398 A CN 111190398A CN 201911345196 A CN201911345196 A CN 201911345196A CN 111190398 A CN111190398 A CN 111190398A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by the network communication
- G05B19/4186—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by the network communication by protocol, e.g. MAP, TOP
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention provides an industrial equipment system based on big data, which comprises production equipment, an Internet of things box, a 4G base station and an Internet of things platform, wherein the Internet of things box collects and analyzes data transmitted by the production equipment, and transmits the data to the Internet of things platform through the 4G base station. The invention solves the problems that the industrial production data is inconvenient to share and users are inconvenient to check various data in the prior art.
Description
Technical Field
The invention relates to the technical field of industrial production, in particular to an industrial equipment system based on big data.
Background
Currently, data acquisition of industrial field devices is mainly realized by accessing and acquiring data of devices in a factory through industrial communication networks such as a field bus, an industrial ethernet, an industrial optical fiber network and the like, and can be divided into three types: collecting data of special collecting equipment such as a sensor, a transmitter, a collector and the like; data acquisition of universal control equipment such as a PLC, an RTU, an embedded system, an IPC and the like; and (4) acquiring data of special intelligent equipment and equipment such as robots, numerical control machines and AGV. The existing scheme is mainly based on two modes of intelligent equipment or additionally provided with a sensor to acquire production field data, including equipment (such as a machine tool and a robot) data, product (such as raw materials, products in process and finished products) data, process (such as process and quality) data, environment (such as temperature and humidity) data, operation data (field worker operation data and single operation time) and other data. The method is mainly used for visualization and continuous optimization of industrial field production process, and intelligent decision and control are realized.
The data acquisition application scene of the existing scheme is focused on closed-loop application in an enterprise client unit, data interfacing is often performed with an MES (manufacturing execution system) and an ERP (enterprise resource planning) system of an enterprise, and network deployment is generally limited to an internal local area network, namely an industrial control network. The butt joint and data fusion of IT network data of enterprise management and OT network data of production management are difficult. Moreover, the high cost of the networking deployment of the production equipment, the long implementation period, the large technical difficulty and the low construction income of the current scheme are all main factors for restricting the large-scale networking of the equipment.
Disclosure of Invention
The invention provides an industrial equipment system based on big data, which aims to solve the problems that the sharing of industrial production data is inconvenient and users cannot check various data conveniently in the prior art.
In order to solve the technical problems, the invention provides an industrial equipment system based on big data, which comprises production equipment, an internet of things box, a 4G base station and an internet of things platform, wherein the internet of things box collects data transmitted by the production equipment, analyzes and processes the data, and transmits the data to the internet of things platform through the 4G base station.
The production equipment comprises machining equipment, stamping equipment and injection molding equipment, wherein the machining equipment, the stamping equipment and the injection molding equipment are respectively connected with the box of the Internet of things.
The data that the thing networking box was collected from production facility are sensor current value, switching value signal, and the thing networking box is to its analysis and obtain corresponding running state, output, energy consumption data.
The Internet of things platform comprises an industrial Internet of things data acquisition platform and an industrial Internet of things mobile phone end, wherein the industrial Internet of things data acquisition platform provides:
application development: the method has the capabilities of application development and application customization;
equipment access management: multiple access protocols such as MQTT and the like are provided, the connection management of million-level equipment is supported, and the remote monitoring, fault management, equipment maintenance and yield energy consumption analysis of the equipment are met;
function of big data analysis: and multi-dimensional equipment data analysis and report functions are provided, equipment diagnosis and optimization are realized, and the equipment management level is improved.
And the industrial Internet of things mobile phone end is used for checking the production condition of the equipment.
The invention has the following beneficial effects: compared with the prior art, the industrial equipment system based on the big data transmits the collected and analyzed general indexes such as the running state, the yield and the energy consumption of the equipment to the Internet of things platform, and the Internet of things platform analyzes and summarizes the data, so that a user can check the running state, the production condition and the remote monitoring of the equipment conveniently.
Drawings
FIG. 1 is a system diagram of a big data based industrial equipment system according to an embodiment of the present invention
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1, the big data-based industrial equipment system provided by the invention comprises production equipment, an internet of things box, a 4G base station and an internet of things platform, wherein the internet of things box collects data transmitted by the production equipment, analyzes and processes the data, and transmits the data to the internet of things platform through the 4G base station.
Further, the production equipment comprises machining equipment, stamping equipment and injection molding equipment, and the machining equipment, the stamping equipment and the injection molding equipment are respectively connected with the box of the Internet of things.
Further, the data collected by the internet of things box from the production equipment are sensor current values and switching value signals, and the internet of things box analyzes the sensor current values and the switching value signals to obtain corresponding running state, yield and energy consumption data.
Further, the internet of things platform comprises an industrial internet of things data acquisition platform and an industrial internet of things mobile phone end, wherein the industrial internet of things data acquisition platform provides:
application development: the method has the capabilities of application development and application customization;
equipment access management: multiple access protocols such as MQTT and the like are provided, the connection management of million-level equipment is supported, and the remote monitoring, fault management, equipment maintenance and yield energy consumption analysis of the equipment are met;
function of big data analysis: and multi-dimensional equipment data analysis and report functions are provided, equipment diagnosis and optimization are realized, and the equipment management level is improved.
Further, the industrial internet of things mobile phone end is used for checking the production condition of the equipment.
And the industrial Internet of things mobile phone end provides the production state, the equipment state, the yield, the energy consumption, the single plan completion condition and the like of the whole plant. The mobile phone end of the industrial Internet of things can track in real time and monitor the running track, the actual effect analysis, the utilization rate, the production rhythm, the plan completion condition, the energy consumption and the like of the monitored equipment in real time. The industrial Internet of things mobile phone end analyzes production equipment in real time, and compares operation effectiveness and overall energy consumption data among different equipment. The industrial Internet of things mobile phone end can generate various summary reports.
In summary, the industrial equipment system based on big data transmits the collected and analyzed general indexes of the running state, the output, the energy consumption and the like of the equipment to the internet of things platform, and the internet of things platform analyzes and summarizes the data, so that a user can conveniently check the running state, the production condition and remote monitoring of the equipment.
The above description is only an example of the present invention, and is not intended to limit the present invention, and it is obvious to those skilled in the art that various modifications and variations can be made in the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (5)
1. The utility model provides an industrial equipment system based on big data, includes production facility, thing networking box, 4G basic station, thing networking platform, its characterized in that: the data that production facility transmission comes are collected to the thing networking box and analysis processes, the thing networking box transmits data for the thing networking platform through the 4G basic station.
2. The big-data-based industrial equipment system according to claim 1, wherein the production equipment comprises machining equipment, stamping equipment and injection molding equipment, and the machining equipment, the stamping equipment and the injection molding equipment are respectively connected with the Internet of things box.
3. The big-data-based industrial equipment system as claimed in claim 1, wherein the data collected by the box of the internet of things from the production equipment are sensor current values and switching value signals, and the box of the internet of things analyzes the sensor current values and the switching value signals to obtain corresponding operation state, yield and energy consumption data.
4. The big-data-based industrial equipment system according to claim 1, wherein the internet of things platform comprises an industrial internet of things data acquisition platform and an industrial internet of things mobile phone terminal, and the industrial internet of things data acquisition platform provides:
application development: the method has the capabilities of application development and application customization;
equipment access management: multiple access protocols such as MQTT and the like are provided, the connection management of million-level equipment is supported, and the remote monitoring, fault management, equipment maintenance and yield energy consumption analysis of the equipment are met;
function of big data analysis: and multi-dimensional equipment data analysis and report functions are provided, equipment diagnosis and optimization are realized, and the equipment management level is improved.
5. The big-data-based industrial equipment system as claimed in claim 4, wherein the industrial Internet of things mobile phone end is used for viewing equipment production conditions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911345196.7A CN111190398A (en) | 2019-12-24 | 2019-12-24 | Industrial equipment system based on big data |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911345196.7A CN111190398A (en) | 2019-12-24 | 2019-12-24 | Industrial equipment system based on big data |
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| CN111190398A true CN111190398A (en) | 2020-05-22 |
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| CN201911345196.7A Pending CN111190398A (en) | 2019-12-24 | 2019-12-24 | Industrial equipment system based on big data |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112702442A (en) * | 2021-01-25 | 2021-04-23 | 江苏米塔网络科技服务有限公司 | Industrial Internet of things box activation method |
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| US20130160085A1 (en) * | 2011-12-20 | 2013-06-20 | International Business Machines Corporation | Hosting edge applications at the edge of a mobile data network |
| CN104460609A (en) * | 2014-11-18 | 2015-03-25 | 中国石油天然气股份有限公司 | Remote monitoring method and system for oil and gas production |
| CN108833269A (en) * | 2018-06-26 | 2018-11-16 | 中国兵器装备集团自动化研究所 | A kind of intelligent things gateway towards industry spot |
| CN208722043U (en) * | 2018-09-05 | 2019-04-09 | 青岛鑫源环保集团有限公司 | A kind of water factory's Internet of Things+intelligent cloud management system |
| CN110032152A (en) * | 2019-03-27 | 2019-07-19 | 陈文武 | A kind of intelligent workshop management system and application method based on Internet of Things |
| CN110535909A (en) * | 2019-07-29 | 2019-12-03 | 广东电网有限责任公司信息中心 | Big data and cloud computing unified platform system towards energy Internet application |
-
2019
- 2019-12-24 CN CN201911345196.7A patent/CN111190398A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20130160085A1 (en) * | 2011-12-20 | 2013-06-20 | International Business Machines Corporation | Hosting edge applications at the edge of a mobile data network |
| CN104460609A (en) * | 2014-11-18 | 2015-03-25 | 中国石油天然气股份有限公司 | Remote monitoring method and system for oil and gas production |
| CN108833269A (en) * | 2018-06-26 | 2018-11-16 | 中国兵器装备集团自动化研究所 | A kind of intelligent things gateway towards industry spot |
| CN208722043U (en) * | 2018-09-05 | 2019-04-09 | 青岛鑫源环保集团有限公司 | A kind of water factory's Internet of Things+intelligent cloud management system |
| CN110032152A (en) * | 2019-03-27 | 2019-07-19 | 陈文武 | A kind of intelligent workshop management system and application method based on Internet of Things |
| CN110535909A (en) * | 2019-07-29 | 2019-12-03 | 广东电网有限责任公司信息中心 | Big data and cloud computing unified platform system towards energy Internet application |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112702442A (en) * | 2021-01-25 | 2021-04-23 | 江苏米塔网络科技服务有限公司 | Industrial Internet of things box activation method |
| CN112702442B (en) * | 2021-01-25 | 2024-02-09 | 江苏米塔网络科技服务有限公司 | Industrial Internet of things box activation method |
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Application publication date: 20200522 |