CN205301926U - Embedded high -speed water pump vibrations data acquisition system based on DSP - Google Patents
Embedded high -speed water pump vibrations data acquisition system based on DSP Download PDFInfo
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- CN205301926U CN205301926U CN201620064602.8U CN201620064602U CN205301926U CN 205301926 U CN205301926 U CN 205301926U CN 201620064602 U CN201620064602 U CN 201620064602U CN 205301926 U CN205301926 U CN 205301926U
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Abstract
The utility model provides an embedded high -speed water pump vibrations data acquisition system based on DSP, including setting up in the acquisition unit of water pump, the communication unit who is used for data communication and server, acquisition unit is including the acceleration vibrations sensor of gathering water pump vibrations data, carries out the high -speed collection module that gathers to the data of sensor collection with acceleration vibrations sensor being used for of being connected, the utility model discloses low cost, work efficiency height can improve water pump crowd reliability of operation greatly, accomplish the water pump trouble and discover in advance, improve the water pump and maintain maintenance schedule nature, avoid the production loss that produces because of water pump upcropping trouble. Simultaneously applied this system monitors water pump vibrations data can shake the cost of monitoring by the greatly reduced water pump, improves the benefit of water supply production.
Description
Technical field
The utility model relates to automatic field, particularly relates to a kind of embedded high-speed water pump vibration data acquisition system based on DSP.
Background technology
Water pump is conveying liquid or the machinery making fluid pressurization, it sends the mechanical energy of primover or other external energies to liquid, liquid energy is increased, it is mainly used to conveying liquid and comprises water, oil, acid & alkali liquid, emulsion, suspended emulsion and liquid metal etc., also liquid, gaseous mixture and the liquid containing suspended solids can be carried, be water undertaking the most common be also the most important production unit, the quality of its running status is directly connected to the production safety of water undertaking. Water pump belongs to the mechanism of at a high speed running, and whether the operation of the whether normal direct reaction of its vibrating state equipment is normal. Owing to the vibrating state of water pump is a data volume changed at a high speed, the current mode gathering monitoring mainly adopts industry computer configuration image data card that the analog quantity that the acceleration transducer being arranged on water pump exports is carried out A/D sampling, is undertaken analyzing and storing by the digital information after sampling. This method requires to configure industry computer and corresponding data collecting card in each water pump machine room collection point, and acquisition cost is higher and the environmental requirement of machine room is higher. Secondary water-supply pump house enormous amount and machine room environment are dark moist, adopt traditional method collection not only costly and gather stable equipment operation and can not get ensureing. Therefore need a kind of with low cost, reliable high speed vibration data collecting system badly water undertaking's water pump vibration data to be carried out effectively, gather reliably, monitor.
Practical novel content
In view of this, the utility model provides a kind of embedded high-speed water pump vibration data acquisition system based on DSP, to solve the problem.
The embedded high-speed water pump vibration data acquisition system based on DSP that the utility model provides, comprise be arranged at water pump collecting unit, for the communication unit of data corresponding and server;
Described collecting unit comprises the acceleration shock sensor gathering water pump vibration data, the high speed acquisition module for the data of sensor collection being gathered being connected with acceleration shock sensor;
The output terminal of described acquisition module is connected with the input terminus of data processing module, described data processing module and the model calling that communicates, and described communication module is connected with server.
Further, described server comprise the memory module for carrying out data storage, for analyze and obtain the operation shock curve of every platform water pump analysis module and for by run shock curve with preset empirical curve contrast, judge whether the running status of water pump judges module normally.
Further, described high speed acquisition module comprises the analog to digital conversion sampling submodule block for carrying out sampling and obtaining after analog to digital conversion numerary signal, for the front-end processing submodule block that described numerary signal processed with for the transmission interface submodule block of transmission of digital signals, described analog to digital conversion sampling submodule block and the sub-model calling of front-end processing, front-end processing submodule block and the sub-model calling of transmission interface.
Further, also comprise for according to judging that the accident defect of water pump is provided the warning module reported to the police in advance by the judged result of module.
Further, the on-the-spot concentrator for data carry out on-the-spot storage that described communication unit comprises radio communication module and is connected with radio communication module, described transmission interface submodule block is connected with on-the-spot concentrator.
Further, described acceleration shock sensor and the quantity of high speed acquisition module being connected with acceleration shock sensor are multiple, described on-the-spot concentrator is arranged in each water pump machine room, and multiple acceleration shock sensor and high speed acquisition module in each water pump machine room connect with the on-the-spot concentrator in corresponding machine room respectively.
Further, described radio communication module comprises GPRS, 3G or 4G module.
Further, the external interface unit for docking also is comprised with peripheral equipment.
The beneficial effects of the utility model: the utility model is compared with the mode that traditional industrial computer adds capture card, industry computer and corresponding data collecting card need not be configured in each water pump machine room collection point, there is processing speed fast, flexibly, accurately, the advantage that volume is little, pass through high speed digital signal processor, little by such environmental effects, reliability is improved, the utility model is with low cost, working efficiency height, can greatly improve the reliability that water pump group runs, accomplish that fault of water pump is discovered in advance, improve water pump maintenance and repair planned, avoid the production loss produced because water pump suddenly fault occurs. apply this system to carry out water pump vibration data monitoring the cost that can greatly reduce water pump vibration monitoring, it is to increase the benefit supplying water and producing simultaneously.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is further described:
Fig. 1 is principle schematic of the present utility model.
Embodiment
Below in conjunction with drawings and Examples, the utility model is further described: Fig. 1 is principle schematic of the present utility model.
As shown in Figure 1, the embedded high-speed water pump vibration data acquisition system based on DSP in the present embodiment, comprise be arranged at water pump collecting unit, for the communication unit of data corresponding and server; Described collecting unit comprises the acceleration shock sensor gathering water pump vibration data, the high speed acquisition module for the data of sensor collection being gathered being connected with acceleration shock sensor; The output terminal of described acquisition module is connected with the input terminus of data processing module, described data processing module and the model calling that communicates, and described communication module is connected with server. The embedded high-speed water pump vibration data acquisition system based on DSP in the present embodiment may be used for multiple water pump machine room, carries out data gathering by the acceleration shock sensor and high speed acquisition module being arranged at multiple pump equipments of each water pump machine room.
In the present embodiment, the analog signals transmitted by collecting unit collection water pump shock sensor, and obtain digital quantity signal after this analog signals is carried out sampling and analog to digital conversion, obtain valid data. The front-end collection equipment based on the embedded high-speed water pump vibration data acquisition system of DSP in the present embodiment is DSP embedded high speed acquisition module. Compared with the mode that traditional industrial computer adds capture card, cost significantly reduces. By DSP embedded high speed acquisition module because adopting the high speed digital signal processor (DSP) of specialty, compared with the mode that traditional industrial computer adds capture card, little by such environmental effects, reliability is improved.
In the present embodiment, server comprise the memory module for carrying out data storage, for analyze and obtain the operation shock curve of every platform water pump analysis module and for by run shock curve with preset empirical curve contrast, judge whether the running status of water pump judges module normally. By server, the vibration data of each water pump of front end stored in the present embodiment, analyze the operation shock curve obtaining every platform water pump, by carrying out with the empirical curve in expert database contrasting whether the running status drawing water pump judges information normally, thus the accident defect offer of water pump is reported to the police in advance. Gathered by such water pump vibration data, analyze, it is possible to greatly improve the reliability that water pump group runs, accomplish that fault of water pump is discovered in advance, it is to increase water pump maintenance and repair is planned, avoid the production loss produced because water pump suddenly fault occurs. Apply this system to carry out water pump vibration data monitoring the cost that can greatly reduce water pump vibration monitoring, it is to increase the benefit supplying water and producing simultaneously.
In the present embodiment, high speed acquisition module comprises the analog to digital conversion sampling submodule block for carrying out sampling and obtaining after analog to digital conversion numerary signal, for the front-end processing submodule block that described numerary signal processed with for the transmission interface submodule block of transmission of digital signals, described analog to digital conversion sampling submodule block and the sub-model calling of front-end processing, front-end processing submodule block and the sub-model calling of transmission interface. Sampled after submodule block will receive the analog signals that transmits of water pump shock sensor and this analog signals carries out sampling and analog to digital conversion by A/D and obtain digital quantity signal. Carry out filtering, front-end processing by sampled by the A/D digital quantity signal of submodule Bulk transport of front-end processing submodule block, obtain valid data. By transmission interface submodule block, the vibration data of digitizing is transferred to collection in worksite device by various type of transmission.
In the present embodiment, also comprise for according to judging that the accident defect of water pump is provided the warning module reported to the police in advance by the judged result of module, by carrying out with the empirical curve in expert database contrasting whether the running status drawing water pump judges information normally, by warning module, the accident defect offer of water pump is reported to the police in advance.
In the present embodiment, the on-the-spot concentrator for data carry out on-the-spot storage that communication unit comprises radio communication module and is connected with radio communication module, described transmission interface submodule block is connected with on-the-spot concentrator. On-the-spot concentrator passes through network.
In the present embodiment, described acceleration shock sensor and the quantity of high speed acquisition module being connected with acceleration shock sensor are multiple, described on-the-spot concentrator is arranged in each water pump machine room, and multiple acceleration shock sensor and high speed acquisition module in each water pump machine room connect with the on-the-spot concentrator in corresponding machine room respectively. as shown in Figure 1, the present embodiment can be applied to multiple water pump machine room and be arranged at multiple pump equipments of each water pump machine room, it is uploaded to backstage central server after numerised data being carried out on-the-spot storage by on-the-spot concentrator, radio communication module comprises the remote-wireless transmission modules such as GPRS, 3G or 4G module, according to the practical situation at scene, the modes such as WIFI, wired Ethernet, ZIGBEE, bluetooth can also be selected to carry out the communication between on-the-spot concentrator and transmission interface submodule block. data are undertaken storing by the radio communication module transfer backstage central server in monitoring center that puts in place, show, analyze, are reported to the police while storing data by on-the-spot concentrator. preferably, can be connected with server by mobile terminal, the result of detection is shown, inquiry and reception of reporting to the police, mobile terminal can select the mobile equipments such as the smart mobile phone being provided with corresponding APP program or panel computer, user can be logged in by server, the result of monitoring and detection is inquired about, in order to guarantee the safety of data, server can arrange authenticating unit, by authenticating unit, the user of operation is carried out authority management, server can send the note with early warning information or voice calling by warning module to the mobile phone of user, user is enable the very first time to obtain early warning information, make reply in time, improve working efficiency.
In the present embodiment, also comprise the external interface unit for docking with peripheral equipment, the outside extended functionality of high speed acquisition module can be realized by external interface unit, it is achieved with docking of other equipment.
What finally illustrate is, above embodiment is only in order to illustrate the technical solution of the utility model and unrestricted, although the utility model being described in detail with reference to better embodiment, it will be understood by those within the art that, the technical solution of the utility model can be modified or equivalent replacement, and not departing from objective and the scope of technical solutions of the utility model, it all should be encompassed in the middle of right of the present utility model.
Claims (8)
1. the embedded high-speed water pump vibration data acquisition system based on DSP, it is characterised in that: comprise be arranged at water pump collecting unit, for the communication unit of data corresponding and server;
Described collecting unit comprises the acceleration shock sensor gathering water pump vibration data, the high speed acquisition module for the data of sensor collection being gathered being connected with acceleration shock sensor;
The output terminal of described acquisition module is connected with the input terminus of data processing module, described data processing module and the model calling that communicates, and described communication module is connected with server.
2. the embedded high-speed water pump vibration data acquisition system based on DSP according to claim 1, it is characterized in that: described server comprise the memory module for carrying out data storage, for analyze and obtain the operation shock curve of every platform water pump analysis module and for by run shock curve with preset empirical curve contrast, judge whether the running status of water pump judges module normally.
3. the embedded high-speed water pump vibration data acquisition system based on DSP according to claim 1, it is characterized in that: described high speed acquisition module comprises the analog to digital conversion sampling submodule block for carrying out sampling and obtaining after analog to digital conversion numerary signal, for the front-end processing submodule block that described numerary signal processed with for the transmission interface submodule block of transmission of digital signals, described analog to digital conversion sampling submodule block and the sub-model calling of front-end processing, front-end processing submodule block and the sub-model calling of transmission interface.
4. the embedded high-speed water pump vibration data acquisition system based on DSP according to claim 2, it is characterised in that: also comprise for according to judging that the accident defect of water pump is provided the warning module reported to the police in advance by the judged result of module.
5. the embedded high-speed water pump vibration data acquisition system based on DSP according to claim 3, it is characterized in that: the on-the-spot concentrator for data carry out on-the-spot storage that described communication unit comprises radio communication module and is connected with radio communication module, described transmission interface submodule block is connected with on-the-spot concentrator.
6. the embedded high-speed water pump vibration data acquisition system based on DSP according to claim 5, it is characterized in that: described acceleration shock sensor and the quantity of high speed acquisition module being connected with acceleration shock sensor are multiple, described on-the-spot concentrator is arranged in each water pump machine room, and multiple acceleration shock sensor and high speed acquisition module in each water pump machine room connect with the on-the-spot concentrator in corresponding machine room respectively.
7. the embedded high-speed water pump vibration data acquisition system based on DSP according to claim 5, it is characterised in that: described radio communication module comprises GPRS, 3G or 4G module.
8. the embedded high-speed water pump vibration data acquisition system based on DSP according to claim 1, it is characterised in that: also comprise the external interface unit for docking with peripheral equipment.
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| US11442445B2 (en) * | 2017-08-02 | 2022-09-13 | Strong Force Iot Portfolio 2016, Llc | Data collection systems and methods with alternate routing of input channels |
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