CN108687285A - Manufacturing industry forging machine tool group internet remote condition monitoring device and monitoring method - Google Patents
Manufacturing industry forging machine tool group internet remote condition monitoring device and monitoring method Download PDFInfo
- Publication number
- CN108687285A CN108687285A CN201810594438.5A CN201810594438A CN108687285A CN 108687285 A CN108687285 A CN 108687285A CN 201810594438 A CN201810594438 A CN 201810594438A CN 108687285 A CN108687285 A CN 108687285A
- Authority
- CN
- China
- Prior art keywords
- machine tool
- sensor
- forging machine
- tool group
- monitoring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005242 forging Methods 0.000 title claims abstract description 72
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 230000005540 biological transmission Effects 0.000 claims abstract description 22
- 230000001050 lubricating Effects 0.000 claims abstract description 12
- 230000003993 interaction Effects 0.000 claims abstract description 5
- 238000001514 detection method Methods 0.000 claims description 18
- 239000007788 liquid Substances 0.000 claims description 13
- 235000010384 tocopherol Nutrition 0.000 claims description 13
- 235000019731 tricalcium phosphate Nutrition 0.000 claims description 13
- 238000003860 storage Methods 0.000 claims description 7
- 238000010586 diagram Methods 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 3
- 239000003365 glass fiber Substances 0.000 claims description 2
- 239000000178 monomer Substances 0.000 abstract description 7
- 230000002159 abnormal effect Effects 0.000 abstract description 4
- 230000004927 fusion Effects 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 7
- 241000208340 Araliaceae Species 0.000 description 5
- 235000003140 Panax quinquefolius Nutrition 0.000 description 5
- 230000018109 developmental process Effects 0.000 description 5
- 235000005035 ginseng Nutrition 0.000 description 5
- 235000008434 ginseng Nutrition 0.000 description 5
- 238000004891 communication Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000001702 transmitter Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 229920002574 CR-39 Polymers 0.000 description 1
- 241001269238 Data Species 0.000 description 1
- 241000237983 Trochidae Species 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 229920001940 conductive polymer Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 201000002161 intrahepatic cholestasis of pregnancy Diseases 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000001151 other effect Effects 0.000 description 1
- 238000009497 press forging Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 230000001360 synchronised Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
- 230000001131 transforming Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J9/00—Forging presses
- B21J9/10—Drives for forging presses
- B21J9/20—Control devices specially adapted to forging presses not restricted to one of the preceding subgroups
Abstract
The present invention provides a kind of manufacturing industry forging machine tool group internet remote condition monitoring device and monitoring method, it can be with forging machine tool group's state in remote monitoring the whole country by Internet enterprises, it is divided into large gear transmission mechanism, slide block mechanism, balancer mechanism, balance air cushion, 6 big position of workbench and main Lubricating pump station, monomer lathe Sensor monitoring data are up to more than 50 analog quantitys and digital quantity.Internet human-computer interaction interface is designed using WebAccess, forging machine tool group facility Internet surveillance under cloud platform background is realized in the form of animation, solve industrial islanding problem, status data real-time display and according to the monitoring site status data table of foundation in a manner of curve and number, realize the abnormal non-delay alarm design of data, 2008 database combination methods of SQL Server are merged, to realize each department Machine Tool Group device data fusion.
Description
Technical field
The present invention relates to a kind of manufacturing industry forging machine tool group internet remote condition monitoring device and monitoring methods, are a kind of
STM32F103ZET6 chips and S7-300PLC are as hardware core device and WebAccess, 2008 softwares of SQL Server
Forging machine tool group internet remote condition monitoring method, belongs to big machinery internet remote condition monitoring field.
Background technology
Technologies in Domestic Press Forging conditions of machine tool monitors system compared with external big machinery condition monitoring system, and there are lathe information orphans
Island, monomer machine tool data collection capacity are no more than 20 and large gear state difficulty detects, the three great short slabs of aspect.Staff
Lathe indicator light and dial plate can only be observed at the scene to judge operating status, once staff is detached from site environment, lathe shape
State will have unknown forging and stamping danger at any time as isolated island, produce poor quality forging and stamping workpiece quality and once apply
The high development field such as space flight, ship and automobile will cause heavy economic losses so that influencing enterprise's public praise.
Nowadays main detection data is no more than 20 to forging machine tool, especially in terms of to gear temperature, the degree of wear
Detection it is fewer and fewer, with German Industrial 4.0 and China"Intelligence manufacture 2025"Strategic development, it is application to establish with Web
The forging machine tool status monitoring internet system of background is not allowed from unification to integrated, information-based and long-range development quarter
It is slow.Present apparatus hardware selects STM32F103ZET6 chips and S7-300PLC, is based on WebAccess host computer design of Configuration Software
Human-computer interaction interface establishes the grid based on Ethernet ICP/IP protocol and communicates framework, for JB39-630/3 swaged forging pressures
The peculiar structure of lathe installs big quantity sensor and designs hardware and software interface, solves the difficulty wiring detection of large gear mechanism
Problem is realized 2008 grid-connected acquisitions of forging machine tool main portions data SQL Server and long-range monitoring in internet, is improved
Forging industry manufacture, management, later maintenance reliability level simultaneously bring huge economic benefit.
Invention content
The purpose of the invention is to provide a kind of manufacturing industry forging machine tool group internet remote condition monitoring device and prison
Survey method installs particular sensor, and device hardware acquisition monomer machine tool data is up to 50 variables, and solves JB39-630/3 types
The problem of large gear difficulty wiring detection, realizes that remotely monitoring is set the national internet based on 2008 databases of SQL Server
Standby group.
The object of the present invention is achieved like this:Manufacturing industry forging machine tool group internet remote condition monitoring device, including
Forging machine tool group, sensor hardware acquisition module, PC end signal processing modules, the national forging machine tool of sensor hardware module acquisition
Group's information;PC end signal processing modules are responsible for display, and store data in central database, forging machine tool group, sensor
Hardware acquisition module, PC end signal processing module three parts are connected to by interchanger in LAN;It is reflected using router port
Function is penetrated, the LAN in factory is incorporated to internet, realizes the remote monitoring of national lathe;
Forging machine tool group is divided into large gear transmission mechanism, slide block mechanism, balancer mechanism, balance air cushion, workbench
And main six parts of Lubricating pump station;The front end of sensor hardware acquisition module is provided in vibrating sensing on six parts
The rear end of device, temperature sensor, pressure sensor, liquid-level switch sensor, sensor hardware acquisition module is divided into two parts:
One branch include PLC, CPU, power supply, I/O data acquisition, IM expansion interfaces, another part be include kernel master chip, AD conversion
Device, TCP/IP chips, wireless module and SPI expansion interfaces;
The temperature of the crossbeam main transmission bearing of temperature sensor monitors large gear transmission mechanism, PLC metering module monitors
Crossbeam main transmission lubricates number, and the wheel that vibrating sensor monitors large gear transmission mechanism vibrates time-domain diagram;Pressure sensor is supervised
Survey the overload protection admission pressure of slide block mechanism;The balancer air pressure of pressure sensor monitoring balancer mechanism;Pressure sensor
Monitor air pressure and the locking oil temperature of balance air cushion respectively with temperature sensor;Temperature sensor monitors workbench oil temperature, liquid level
The oil tank liquid level and switching value of switch sensor monitoring platform;The lubricating oil box temperature of the main Lubricating pump station of temperature sensor monitors
Degree, the main Lubricating pump station of pressure sensor monitoring go out oil pressure;Air cushion stroke passes through absolute encoder position detection;PC end signals
Processing module is made of monitoring interface software, SQL database, can be while monitoring, real-time storage forging machine tool group facility
Status information.
Manufacturing industry forging machine tool group internet remote condition monitoring method, steps are as follows:
Step 1:Forging machine tool group facility information, front end are acquired by the front-end and back-end of sensor hardware acquisition module
Including:Temperature sensor, vibrating sensor, pressure sensor, liquid level sensor, PLC metering modules, rear end includes two parts:
A part by PLC, CPU, power supply, I/O data acquisition, IM expansion interfaces form, another part by kernel master chip, AD converter,
TCP/IP chips, RS485 interfaces and SPI expansion interfaces composition;
Step 2:It is established in the multidirectional transmission channel of LAN based on router, by the Hardware Subdivision of step 1 in factory
Divide and be connected into LAN, writes the acquisition that program realizes forging machine tool group's status information, real-time data base storage;
Step 3:On the basis of step 2, the optical fiber that may have access to outer net IP is drawn on the terminaling exchange of factory, even
It is connected on the router of factory's outfit, writes human-computer interaction interface, by router port mapping function, realize forging machine tool group
The remote monitoring of equipment.
Compared with prior art, the beneficial effects of the invention are as follows:1. being divided for JB39-630/3 swaged forging press bed structures
Main portions install big quantity sensor, acquire design by S7-300 hardware and TCP/IP software communications design, build to have and push away
The machine tool data collecting device of wide property.2. design be based on STM32F103ZET6 master control pieces, AD7606 digital-to-analogue conversion pieces, W5500 with
Too mesh sheet and periphery power supply, SD storages, the acquisition of external RS485 interfaces etc. and information transmission circuit, pass through the ends HR911105A
Mouth access to LAN solves the problems, such as that live large gear detection is difficult to connect up detection.3. integrated, graphically clearly display
National forging machine tool group information, it is grid-connected using the 2008 database realizing whole nations SQL Server, it realizes real under cloud platform background
When monitor lathe group data, observe gauge pointer and LED status at the scene without technical staff, improve enterprise's labour effect
Rate saves operation cost, completes the foundation in unmanned workshop.4. staff need not at the scene, within the scope of national internet with
The mode that remote ip address accesses can monitor each department forging machine tool group internet real-time status data on-line, solve manufacturing industry
Isolated island.
Description of the drawings
Fig. 1 manufacturing industry forging machine tool groups internet remote condition monitoring device;
Hardware module developments of the Fig. 2 based on S7-300PLC;
STM32F103ZET6 chip hardware module designs of the Fig. 3 based on ARM kernels;
Fig. 4 manufacturing industry forging machine tool group internet remote status of the present invention monitors flow;
Fig. 5 remote status software programming flow figures in manufacturing industry forging machine tool group internet of the present invention.
Specific implementation mode
Present invention is further described in detail with specific implementation mode below in conjunction with the accompanying drawings.
The present invention is using scheme in detail below:
1. forging machine tool structure divides:By JB39-630/3 swaged forging press bed structure characteristics, it will integrally be divided into large-scale tooth
Wheel drive mechanism, slide block mechanism, balancer mechanism, balance air cushion, 6 big position of workbench and main Lubricating pump station;
2. sensor hardware acquisition module:It is made of front-end and back-end two parts.Front end is mounted in the work of main portions
Industry sensor, to using vibration detection, temperature detection and pressure detecting, establishing the state based on monitoring site under nominal situation
Data area table is completed to select for the sensor of forging machine tool.Rear end consists of two parts:
1) TCP/ of hardware module and field device and host computer PC communication based on S7-300 data acquisition controllers
IP software interfaces realize the function for the parameter for reading sensor storage area data, complete each important node and correspond to a monitoring
The real-time change of data is shown, realizes forging machine tool 50,6 big position analog quantity and the state of digital quantity prison under cloud platform background
It surveys.
2) since S7-300PLC volumes are larger, field wiring is needed, therefore is designed simultaneously using STM32F103ZET6 chips
ARM core boards, detect gear vibration data to increase hardware portability and can be placed directly at the top of large gear, solve
Connect up difficult problem.Portable unit selects the USB interface of 5V and the USB power source power supply mode of FT2232HL control chips, according to
Chip core voltage request, 5V to the 3.3V decompression transformations processing that design AS1117 chips are constituted.
And then the ADC converters of AD7606 high-performance 200K/16bit are selected, and 8 channel machine tool data of synchronous acquisition, scene
Voltage range can be acquired in 0-5V, 0-10V, the data of ± 5V, ± 10V, if sensor is current signal, direct current need to be used to believe
Number converter.
And then the W5500 ethernet communication chips of SPI interface is selected to realize that 8 channel 100K real-time onlines TCP/IP acquire work(
Can, hardware is connected into network by design HR911105A interfaces, and chip uses 3.3V power supply modes.
3.PC end signal processing modules:It is made of monitoring interface software, SQL database, design is based on Keil
The forging machine tool signal processing of uVision5, SIMATIC manager, 2008 databases of SQL Server and WebAccess
Module.
Detailed process is as follows:First, the national forging machine tool group's information of sensor hardware module acquisition;Then, signal is passed
Transport to programmable controller, i.e. Siemens S7-300 PLC and STM32F103ZET6 chips;Then, controller signals are transmitted to
Industrial switch and TP-LINK industry routers realize the connection of LAN and internet;Finally transmit information to data
Library, industrial personal computer realize internet monitoring.
By correctly configuring three big subsystem IP address, open under 2008 databases of base SQL Server and B/S patterns
Web monitoring nodes, the real-time display status data and according to the monitoring site status data table of foundation in a manner of curve and number,
Realize the abnormal non-delay alarm of data.Forging in nationwide is realized in client portable equipment by internet access mode
Press bed group state is integrated, information-based and long-range monitors.
The division of forging machine tool structure, monitoring data range, sensor selection scheme are as follows:
1. structure divides, data area:By experience and research forging machinery structure, for JB39-630/3 types enclosed four
Point forging machine tool particularity, is divided into 6 big significant points, and different sensor detection types is determined per some mechanical structure.
(1) large gear transmission mechanism:PLC metering module monitors crossbeam main transmissions lubricate number, detection 40-60 per minute
It is secondary, less than 25 times alarms, higher than 85 times alarms;Crossbeam main transmission bearing temperature detection, is detected by temperature sensor, is less than 70
DEG C normal, higher than 80 DEG C alarms;Gear vibration time-domain diagram detects, and is detected by vibrating sensor, is judged whether there is according to waveform
It wears or engages abnormal;
(2) slide block mechanism:Overload protection admission pressure, is detected by pressure sensor, is fluctuated within the scope of 0.4-0.45MPa
Normally;Hydraulic pressure is detected by pressure sensor, and 10-28MPa flowings are normal;Sliding block separator lubricates number, passes through PLC metering moulds
Block detects, and 40-50 number per minute is normal;
(3) balancer mechanism:Balancer Pressure monitoring, is detected by pressure sensor, is alarmed less than 0.35MPa;
(4) air cushion is balanced:Air cushion Pressure monitoring, is detected by pressure sensor, is alarmed higher than 0.7MPa;Air cushion stroke is logical
Cross absolute encoder position detection;It is latched oil temperature monitoring, is detected by temperature sensor, higher than 55 DEG C alarms;
(5) workbench:Mobile working platform oil temperature monitors, and is detected by temperature sensor, higher than 55 DEG C alarms;Fuel tank
Liquid level is detected by liquid-level switch sensor;
(6) main Lubricating pump station:Grease-box temperature detection, is detected by temperature sensor, less than 10 DEG C alarms;Go out oil pressure
Power detects, and is detected by pressure sensor, 0-7MPa is normal;The fluid level condition for going out fuel level in tank passes through liquid-level switch sensor
Detection.
2. sensor selection scheme:Vibrating sensor selects Shanghai Nu Xing automation equipments Co., Ltd CZ891 integrations
Vibration transmitters because subsequent wireless collection equipment WISE4012 only receives voltage signal, therefore need to coordinate CZ717 transmitters will
Sensor 4-20mA current signals are converted into ± 10V voltage signals.Temperature sensor selects Wenzhou Shang Hu Electric Applicance Co., Ltd
IRTP-300L infrared temperature probes, traditional touch sensor are mounted on mechanical surface, largely influence work shape
State, and the sensor is different from common contact-type sensor, it only need to be by sensor probe face testee, so that it may with accurate
Sensor need to be only fixed on to the position of lathe inner wall face measured object when measuring gear temperature, therefore installing.Pressure sensing
Device selects the economical pressure transmitters of Beijing Xing Yi sensor technologies Co., Ltd CYYZ11, can be according to live 0-1MPa, 0-
The particular requirement and screw thread model of 10MPa and 0-30MPa is different, monitors the pressure value under different industrial conditions.Level sensing
HY-136 type liquid level integrated transducers are selected, it is small and be readily placed in grease-box bottom.Absolute encoder selects Europe
Nurse dragon E6C3 series, is converted into electric signal by platform shift position and extracts to controller.
In detail shown in ginseng Fig. 1, the transmission of monitoring information uses Fig. 1 modes.First, sensor hardware module acquisition whole nation forging and stamping
Machine Tool Group information;Then, PC end signals processing module is responsible for display, and stores data in central database, and three parts are logical
Interchanger is crossed to be connected in LAN;Finally, using router port mapping function, the LAN in factory is incorporated to interconnection
Net realizes the remote monitoring of national lathe.
In detail shown in ginseng Fig. 2, the hardware module development based on S7-300PLC, hardware platform selects PS307-1EA01-00A0
Power module, CPU select 315-2EH14-0AB0 host modules, and the monomer forging collection capacity of lathe group facility is more than 50, is
The particularity is solved, therefore IM361 expansion modules is used to increase monitoring port, selects 4 SM321-1BH02-0AA0 digital quantities defeated
Enter module, 5 SM322-1BH01-0AA0 digital outputs modules and 3 SM331-7KF02-0AB0 analog inputs and defeated
Go out module.Entire hardware system uses 220V alternating currents, power module inside step-down transformer and rectifier converter by 220V
Alternating current is converted into 24V direct currents so that module uses.
In detail shown in ginseng Fig. 3, the STM32F103ZET6 chip hardware module designs based on ARM kernels, computer USB interface
5V power supplys provide electric energy, and for AS1117 chip voltages to 3.3V to supply master chip, AD7606 chips realize digital-to-analogue conversion, will be electric
Pressure, electric current go to analyzable 1,0 signal of master chip, and W5500 chips realize TCP/IP data transmissions, pass through the ends HR911105A
Cause for gossip now communicates, and hardware interface design also has the RS485 interfaces in 8 channels, SD data storage sections.
In detail shown in ginseng Fig. 4, manufacturing industry forging machine tool group internet remote status monitors flow, it is characterised in that:Including forging
Press Machine Tool Group, sensor hardware acquisition module, PC end signal processing modules.Forging machine tool group is divided into large gear driver
Six structure, slide block mechanism, balancer mechanism, balance air cushion, workbench and main Lubricating pump station parts;Sensor hardware acquires
Module front end is provided in vibrating sensor on six parts, temperature sensor, pressure sensor, liquid-level switch sensing
Device, rear end are divided into two parts:One branch includes PLC, CPU, power supply, I/O data acquisition, IM expansion interfaces, and another part is packet
Include kernel master chip, AD converter, TCP/IP chips, wireless module and SPI expansion interfaces.PC end signal processing modules are by supervising
Interface software, SQL database composition are controlled, can be while monitoring, real-time storage forging machine tool group facility status information.
In detail ginseng Fig. 5 shown in, according to Keil uVision5, SIMATIC manager, 2008 databases of SQL Server with
And WebAccess is programmed and design software long-distance monitoring method, using ladder diagram (LAD) programming language of west gate substandard, profit
It is specially designed for the link block of TCP/IP communications with FB65, and generates background DB65 modules, then checks that computer is unappropriated
Communication interface W#16#1, the DB data blocks for establishing communication connection are established TCP/IP connections in a manner of P#DB1.DBXOC pointers, realized
Data-transformation facility.It inputs and stores using Keil uVision5 software programmings realization TCP/IP external sensor datas, by this
For portable equipment as forging machine tool top shell and fixation, connection is vibrated and infrared temperature sensor, can solve large corporation's tooth
The problem of wheel state difficulty wiring detection.Software is grid-connected using 2008 databases of SQL Server simultaneously, and realization is based on
The cloud platform background lower network of WebAccess interconnects.
Manufacturing industry forging machine tool group internet of the present invention remote supervision system flow, is sketched as following steps:
(1) JB39-630/3 type forging machine tools are analyzed, are divided on generally 6 great institutions such as gear mechanism, Lubricating pump station, peace
Infrared temperature sensor, industrial pressure sensor and vibrating sensor etc. are filled, 50 analog quantitys of monomer forging machine tool and number are completed
The sensor of word amount selects and installation;
(2) hardware acquisition module:I/O modules, sensor and the PC of S7-300PLC realizes wired biography using cable connection
It is defeated;It is directly that operative sensor is connected to realize that data are wirelessly transferred using WISE4012 modules, it is wired and wireless
Transmission mode mixing constitutes data acquisition hardware design;To improve system portable, and the mechanical detection for solving large gear is difficult
The particularity of wiring, while the chipsets such as STM32F103ZET6 master cpus chip, the W5500 networks of design based on ARM kernels
At industrial collector, complete monomer and be up to the acquisitions of 50 quantity of states.
Above-mentioned hardware device, the AP LANs being made up of at the scene cable and router, manufacturing equipment group is added
Enter into LAN, using SIMATIC manager ladder diagrams based on the programming of controller S7-300PLC, be directed to simultaneously
Portable STM32F103ZET6 chips collector is programmed using the C language based on Keil uVision5, realizes TCP/IP forging and stamping
Remote transmission design, the sensor data acquisition design of Machine Tool Group;
(3) PC end signals processing module:It is made of monitoring interface software, SQL database.Including 6 big position of forging machine tool
Subpage frame, log in subpage frame, alarm subpage frame and real-time tendency subpage frame etc., in the page realize data and curves describe,
Numerical value is shown and animation movement and other effects, can alarm at once when lathe significant points break down, and by warning message
It stores in the database, Ji Shitai grid-connected by 2008 database realizing whole nation forging machine tool group's status informations of SQL Server
Forging equipment information concentrates on a remote monitoring center PC and stores and call;
(4) finally, staff starts monitoring node, in a computer by way of browser access IP address,
It realizes that internet remotely monitors national manufacturing industry forging machine tool group's presence states, realizes 50,6 big position of entire forging machine tool mould
The real-time monitoring of analog quantity and digital quantity.
To sum up, the present invention relates to a kind of manufacturing industry forging machine tool group internet status remote monitoring device and method, pass through
Internet enterprises can be with forging machine tool group's state in remote monitoring the whole country, for JB39-630/3 type manufacturing industry forging machine tools
The particularity of group facility, be divided into large gear transmission mechanism, slide block mechanism, balancer mechanism, balance air cushion, workbench with
And main 6 big position of Lubricating pump station, monomer lathe Sensor monitoring data are up to more than 50 analog quantitys and digital quantity.Remote monitoring fills
It sets and is designed based on S7-300PLC and ARM kernel STM32F103ZET6 chips, software supervision method is then to pass through SIMATIC
Manager ladder diagrams, the C language programming of Keil uVision5, WebAccess softwares and 2008 databases of SQL Server are real
It is existing.Internet human-computer interaction interface is designed using WebAccess, realizes that forging machine tool group sets under cloud platform background in the form of animation
Standby Internet surveillance, solves industrial islanding problem, status data real-time display and according to foundation in a manner of curve and number
Monitoring site status data table realizes that the abnormal non-delay alarm design of data, fusion SQL 2008 databases of Server are grid-connected
Method, to realize each department Machine Tool Group device data fusion.
Claims (2)
1. manufacturing industry forging machine tool group internet remote condition monitoring device, it is characterised in that:Including forging machine tool group, sensor
Hardware acquisition module, PC end signal processing modules, the national forging machine tool group's information of sensor hardware module acquisition;At PC end signals
Reason module is responsible for display, and stores data in central database, forging machine tool group, sensor hardware acquisition module, the ends PC
Signal processing module three parts are connected to by interchanger in LAN;It, will be in factory using router port mapping function
LAN is incorporated to internet, realizes the remote monitoring of national lathe;
Forging machine tool group be divided into large gear transmission mechanism, slide block mechanism, balancer mechanism, balance air cushion, workbench and
Six parts of main Lubricating pump station;The front end of sensor hardware acquisition module be provided in vibrating sensor on six parts,
The rear end of temperature sensor, pressure sensor, liquid-level switch sensor, sensor hardware acquisition module is divided into two parts:One
Branch include PLC, CPU, power supply, I/O data acquisition, IM expansion interfaces, another part be include kernel master chip, AD converter,
TCP/IP chips, wireless module and SPI expansion interfaces;
The temperature of the crossbeam main transmission bearing of temperature sensor monitors large gear transmission mechanism, PLC metering module monitors crossbeams
Main transmission lubricates number, and the wheel that vibrating sensor monitors large gear transmission mechanism vibrates time-domain diagram;Pressure sensor monitoring is slided
The overload protection admission pressure of block mechanism;The balancer air pressure of pressure sensor monitoring balancer mechanism;Pressure sensor and temperature
Degree sensor monitors air pressure and the locking oil temperature of balance air cushion respectively;Temperature sensor monitors workbench oil temperature, liquid-level switch
The oil tank liquid level and switching value of Sensor monitoring workbench;The grease-box temperature of the main Lubricating pump station of temperature sensor monitors,
The main Lubricating pump station of pressure sensor monitoring goes out oil pressure;Air cushion stroke passes through absolute encoder position detection;At PC end signals
Reason module is made of monitoring interface software, SQL database, can be while monitoring, real-time storage forging machine tool group facility shape
State information.
2. manufacturing industry forging machine tool group internet remote condition monitoring method, it is characterised in that:Including system described in claim 1
Industry forging machine tool group internet remote condition monitoring device is made, steps are as follows:
Step 1:Forging machine tool group facility information is acquired by the front-end and back-end of sensor hardware acquisition module, front end includes:
Temperature sensor, vibrating sensor, pressure sensor, liquid level sensor, PLC metering modules, rear end includes two parts:A part
It is made of PLC, CPU, power supply, I/O data acquisition, IM expansion interfaces, another part is by kernel master chip, AD converter, TCP/IP
Chip, RS485 interfaces and SPI expansion interfaces composition;
Step 2:It is established in factory in the multidirectional transmission channel of LAN based on router, the hardware components of step 1 is connected
Enter LAN, writes the acquisition that program realizes forging machine tool group's status information, real-time data base storage;
Step 3:On the basis of step 2, the optical fiber that may have access to outer net IP is drawn on the terminaling exchange of factory, is connected to
On the router that factory is equipped with, human-computer interaction interface is write, by router port mapping function, realizes forging machine tool group facility
Remote monitoring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810594438.5A CN108687285A (en) | 2018-06-11 | 2018-06-11 | Manufacturing industry forging machine tool group internet remote condition monitoring device and monitoring method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810594438.5A CN108687285A (en) | 2018-06-11 | 2018-06-11 | Manufacturing industry forging machine tool group internet remote condition monitoring device and monitoring method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108687285A true CN108687285A (en) | 2018-10-23 |
Family
ID=63848637
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810594438.5A Pending CN108687285A (en) | 2018-06-11 | 2018-06-11 | Manufacturing industry forging machine tool group internet remote condition monitoring device and monitoring method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108687285A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109828530A (en) * | 2019-02-25 | 2019-05-31 | 苏州正三强智能科技有限公司 | A kind of data acquisition analysis system and method for numerically-controlled machine tool |
| CN109976274A (en) * | 2019-03-21 | 2019-07-05 | 湖北江山华科数字设备科技有限公司 | A kind of polymorphic type digital control system interconnects system |
| CN111715832A (en) * | 2020-06-01 | 2020-09-29 | 天津市天锻压力机有限公司 | Long-range fortune dimension state monitoring system of heavy forging equipment |
| CN112122529A (en) * | 2020-09-10 | 2020-12-25 | 河北国智机械设备制造有限公司 | Intelligent cold header |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101118437A (en) * | 2007-09-03 | 2008-02-06 | 石毅 | New style numerically controlled machine remote condition monitoring and failure diagnosis system realizing method |
| CN102478825A (en) * | 2010-11-23 | 2012-05-30 | 大连兆阳软件科技有限公司 | Implementation method of remote monitoring and fault diagnosis system of numerical control machine |
| CN202854560U (en) * | 2012-10-12 | 2013-04-03 | 苏州大学 | WI-FI technology-based remote diagnosis system for numerically-controlled machine tools |
| CN203455669U (en) * | 2013-09-16 | 2014-02-26 | 南京工程学院 | Embedded system-based visualization efficiency management monitoring platform for numerically-controlled machine tools |
| CN105785961A (en) * | 2016-05-17 | 2016-07-20 | 中国科学技术大学 | Forging press machine operation condition information acquisition and analysis system based on the internet of things technology |
| CN106113567A (en) * | 2016-06-30 | 2016-11-16 | 德阳台海核能装备有限公司 | A kind of large-sized hydraulic press running status intelligent monitoring and failure warning system |
| CN106406231A (en) * | 2016-06-07 | 2017-02-15 | 西安交通大学 | Machine tool spindle intelligent online monitoring and integration diagnosis system based on Internet |
| CN106863893A (en) * | 2017-04-17 | 2017-06-20 | 扬力集团股份有限公司 | A kind of hotdie forging press control system |
| CN107703908A (en) * | 2017-08-25 | 2018-02-16 | 安徽科技学院 | A kind of forging press real-time intelligent diagnostic system based on cloud platform |
| CN207315782U (en) * | 2017-08-11 | 2018-05-04 | 南通市腾达锻压机床厂 | A kind of remote status is shown and the application system of accident analysis |
-
2018
- 2018-06-11 CN CN201810594438.5A patent/CN108687285A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101118437A (en) * | 2007-09-03 | 2008-02-06 | 石毅 | New style numerically controlled machine remote condition monitoring and failure diagnosis system realizing method |
| CN102478825A (en) * | 2010-11-23 | 2012-05-30 | 大连兆阳软件科技有限公司 | Implementation method of remote monitoring and fault diagnosis system of numerical control machine |
| CN202854560U (en) * | 2012-10-12 | 2013-04-03 | 苏州大学 | WI-FI technology-based remote diagnosis system for numerically-controlled machine tools |
| CN203455669U (en) * | 2013-09-16 | 2014-02-26 | 南京工程学院 | Embedded system-based visualization efficiency management monitoring platform for numerically-controlled machine tools |
| CN105785961A (en) * | 2016-05-17 | 2016-07-20 | 中国科学技术大学 | Forging press machine operation condition information acquisition and analysis system based on the internet of things technology |
| CN106406231A (en) * | 2016-06-07 | 2017-02-15 | 西安交通大学 | Machine tool spindle intelligent online monitoring and integration diagnosis system based on Internet |
| CN106113567A (en) * | 2016-06-30 | 2016-11-16 | 德阳台海核能装备有限公司 | A kind of large-sized hydraulic press running status intelligent monitoring and failure warning system |
| CN106863893A (en) * | 2017-04-17 | 2017-06-20 | 扬力集团股份有限公司 | A kind of hotdie forging press control system |
| CN207315782U (en) * | 2017-08-11 | 2018-05-04 | 南通市腾达锻压机床厂 | A kind of remote status is shown and the application system of accident analysis |
| CN107703908A (en) * | 2017-08-25 | 2018-02-16 | 安徽科技学院 | A kind of forging press real-time intelligent diagnostic system based on cloud platform |
Non-Patent Citations (2)
| Title |
|---|
| 吴礼军: "《现代汽车制造技术》", 31 January 2013 * |
| 邹向阳: "《最新煤矿数字化瓦斯远程监控设备选用与系统安装维护实用手册 第三卷》", 31 August 2005, 徐州：中国矿业大学出版社 * |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109828530A (en) * | 2019-02-25 | 2019-05-31 | 苏州正三强智能科技有限公司 | A kind of data acquisition analysis system and method for numerically-controlled machine tool |
| CN109976274A (en) * | 2019-03-21 | 2019-07-05 | 湖北江山华科数字设备科技有限公司 | A kind of polymorphic type digital control system interconnects system |
| CN111715832A (en) * | 2020-06-01 | 2020-09-29 | 天津市天锻压力机有限公司 | Long-range fortune dimension state monitoring system of heavy forging equipment |
| CN112122529A (en) * | 2020-09-10 | 2020-12-25 | 河北国智机械设备制造有限公司 | Intelligent cold header |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108687285A (en) | Manufacturing industry forging machine tool group internet remote condition monitoring device and monitoring method | |
| JP6892704B2 (en) | Smart factory parallel control method and system | |
| CN104646565B (en) | A kind of full-automatic stamping line real-time monitoring system | |
| CN108873842B (en) | One-stop unattended pump station automatic control system | |
| CN105824303A (en) | Distributed intelligent instrument control system based on Internet of things and method thereof | |
| CN100478813C (en) | Hydraulic hoisting monitor system and its use in hydraulic hoisting control | |
| CN204430063U (en) | Full-automatic stamping line real-time monitoring system | |
| Yusupbekov et al. | Development and improvement of systems of automation and management of technological processes and manufactures | |
| CN105843203A (en) | Intelligent production line process monitoring system | |
| CN110543142A (en) | Fault diagnosis and early warning system of numerical control machine tool | |
| CN110362037A (en) | A kind of integrated maintenance system platform for numerically-controlled machine tool | |
| CN111427319A (en) | Intelligent MCC centralized control system of glass factory and control method thereof | |
| CN100515749C (en) | Computer digital control system in use for AC servomotor to drive crank press directly | |
| CN112085261B (en) | Enterprise production status diagnosis method based on cloud fusion and digital twin technology | |
| CN2893762Y (en) | Plate shearing machine multiaxle synchronous control system based on CAN bus technology | |
| CN113867128A (en) | Intelligent redundancy control system and method for numerical control equipment | |
| CN106154978A (en) | A kind of dynamic equipment condition monitoring and fault diagnosis security system | |
| CN2916718Y (en) | Field-bus distributed control system for chemical fiber spinning and drying | |
| CN205080419U (en) | Equipment running state automatic acquisition records query engine device | |
| CN110266784A (en) | A kind of intelligent plant data acquisition management system interacted | |
| CN109015642A (en) | Loading and unloading control method and system | |
| CN210573361U (en) | Integrated numerical control terminal | |
| CN209281232U (en) | A kind of machining equipment data collector | |
| CN207992786U (en) | A kind of numerical control equipment monitoring system | |
| CN204303017U (en) | Electric network intelligent scheduling real time execution visual analyzing early warning system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181023 |