CN113804249A - Intelligent data acquisition monitoring system for refined cotton production line - Google Patents
Intelligent data acquisition monitoring system for refined cotton production line Download PDFInfo
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- CN113804249A CN113804249A CN202110979031.6A CN202110979031A CN113804249A CN 113804249 A CN113804249 A CN 113804249A CN 202110979031 A CN202110979031 A CN 202110979031A CN 113804249 A CN113804249 A CN 113804249A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
Abstract
The invention discloses an intelligent data acquisition monitoring system for a purified cotton production line, which comprises a monitoring system, a control system, an alarm system, a statistical system and a storage system, wherein the monitoring system is arranged on the purified cotton production line and used for monitoring the technological process, the production parameters and the production environment of the production line, the control system is used for receiving detection data transmitted by the monitoring system and outputting corresponding control instructions, the alarm system is used for receiving the alarm instructions received by the control system to give an alarm, a worker judges the fault type according to related alarm signals to maintain and regulate, the data acquisition system is used for acquiring and classifying the production information and the operation parameters of each device of the production line, the data analysis system is used for receiving signals transmitted by the data acquisition system and analyzing data, the statistical system is used for counting and summarizing the analyzed data and comparing the analyzed data, the storage system is used for storing the monitoring data, the production data and the operation data of the device, facilitating subsequent queries.
Description
Technical Field
The invention belongs to the field of purified cotton production line detection systems, and particularly relates to an intelligent data acquisition and monitoring system for a purified cotton production line.
Background
At present, production information of production equipment of a domestic purified cotton production workshop is not intelligently detected, centralized indication, recording, alarming and control operation can not be carried out on process parameters required in the production process, company management departments can not obtain the real-time production condition of the production equipment in time and can not make scientific production management plans and improvement measures in time, centralized monitoring is lacked for the field real-time production process, the operation condition of key process links can not be mastered, the exertion of the production efficiency of companies is influenced, the environmental control is not realized in the production, centralized indication, recording, alarming and decentralized control are not carried out on the environmental parameters such as the temperature, the ventilation quantity and the like of the main production environment, and the accident rate of the workshop is increased.
Disclosure of Invention
The invention aims to provide an intelligent data acquisition and monitoring system for a purified cotton production line, which is put into use to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an intelligent data acquisition monitoring system for a refined cotton production line comprises;
the monitoring system comprises: the device is arranged on a purified cotton production line and used for monitoring the technological process, production parameters and production environment of the production line for monitoring;
a control system; the central control room is controlled by the industrial personal computer and is used for receiving the detection data transmitted by the monitoring system and outputting a corresponding control instruction;
an alarm system; when the monitoring system monitors that the data is abnormal, the monitoring system receives an alarm instruction received by the control system to give an alarm, and a worker judges the type of a fault according to a related alarm signal to maintain, regulate and control the fault;
a data acquisition system: the system is used for collecting and classifying production information and operation parameters of each device of the production line;
a data analysis system: receiving signals transmitted by a data acquisition system and analyzing the data; a statistical system: the data analysis device is used for counting and summarizing the analyzed data and comparing the data, so that related personnel can count the data conveniently;
a storage system: the device is used for storing monitoring data, equipment production data and operation data, and is convenient for follow-up query.
Preferably, the monitoring system comprises a circuit monitoring module, an environment monitoring module, an electrical appliance monitoring module and an early warning module, and realizes real-time monitoring and early warning of each equipment circuit, mechanical electrical appliance and production environment of the production line.
Preferably, the circuit monitoring module comprises a current monitoring unit and a voltage monitoring unit, wherein the current monitoring unit and the voltage monitoring unit monitor the current and the voltage of each electric wire of the production line and synchronously transmit signals to the early warning module and the control system.
Preferably, the electric appliance monitoring module comprises a crushing monitoring unit, a weighing and weighing monitoring unit, an etherification monitoring unit, a neutralization and washing monitoring unit, a centrifugation monitoring unit, a flash drying monitoring unit, a crushing monitoring unit, a filtering monitoring unit, a mixing monitoring unit and a warehousing monitoring unit, wherein each unit synchronously monitors equipment in each step of the refined cotton production line in real time, and statistics data are transmitted to the early warning module and the control system.
Preferably, the environment monitoring module comprises a temperature monitoring unit, a ventilation monitoring unit, a gas leakage monitoring unit, a humidity monitoring unit and a dust monitoring unit, and is used for monitoring the environment condition near the production line and transmitting a signal to the early warning module for data analysis and early warning.
Preferably, the central control room can be connected with a monitoring system of a single or a plurality of production workshops for centralized control.
The invention has the technical effects and advantages that:
the intelligent data acquisition monitoring system for the purified cotton production line can monitor data in the purified cotton processing production process, control and regulate through data feedback, monitor and control the production environment simultaneously, workers can quickly judge and adjust the temperature, ventilation quantity and other environmental parameters of the production environment to intensively indicate, effective and stable production operation is ensured, the production efficiency of enterprises is improved, the feedback can be realized through the monitoring system, the qualified quantity is counted, the planning completion condition is planned, the productivity analysis is realized, the completion condition is displayed in real time, the raw material demand and the product output number of a production workshop are completed, different point data are adopted through a system platform, the different point data are transmitted for counting, compared with the traditional workshop, after the intelligent data acquisition monitoring system is added, the annual sales of the enterprises is estimated to be increased by 105%, the labor wage is increased by 35%, and the management cost is saved by 16%, the product period is shortened by 18 percent, the loss cost is reduced by 15 percent, and the operation cost and the product reject ratio are respectively reduced by 8 percent and 5 percent.
Drawings
FIG. 1 is a block diagram of the detection system of the present invention;
FIG. 2 is a block diagram of a circuit monitoring module according to the present invention;
FIG. 3 is a block diagram of an appliance monitoring module of the present invention;
FIG. 4 is a block diagram of an environmental monitoring module of the present invention.
In the figure: 1. a control system; 2. an alarm system; 3. a data acquisition system; 4. a data analysis system; 5. a statistical system; 6. a storage system; 7. a monitoring system; 71. a circuit monitoring module; 711. a current monitoring unit; 712. a voltage monitoring unit; 72. an environment monitoring module; 721. a temperature monitoring unit; 722. a ventilation monitoring unit; 723. a gas leakage monitoring unit; 724. a humidity monitoring unit; 725. a dust monitoring unit; 73. an electrical appliance monitoring module; 731. a crushing monitoring unit; 732. a weighing and weighing monitoring unit; 733. an etherification monitoring unit; 734. a neutralization washing monitoring unit; 735. a centrifugal monitoring unit; 736. a flash drying monitoring unit; 737. a pulverization monitoring unit; 738. a filtration monitoring unit; 739. a mixing monitoring unit; 7310. a warehousing monitoring unit; 74. and an early warning module.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides an intelligent data acquisition monitoring system for a refined cotton production line, which is shown in figures 1-4 and comprises;
the monitoring system 7: the device is arranged on a purified cotton production line and used for monitoring the technological process, production parameters and production environment of the production line for monitoring;
a control system 1; the central control room is controlled by the industrial personal computer and is used for receiving the detection data transmitted by the monitoring system 7 and outputting a corresponding control instruction;
an alarm system 2; when the monitoring system 7 monitors that the data is abnormal, the monitoring system receives an alarm instruction received by the control system 1 to give an alarm, and a worker judges the type of a fault according to a related alarm signal to maintain, regulate and control the fault;
the data acquisition system 3: the system is used for collecting and classifying production information and operation parameters of each device of the production line;
data analysis system 4: receiving signals transmitted by the data acquisition system 3 and analyzing the data;
the statistical system 5: the data analysis device is used for counting and summarizing the analyzed data and comparing the data, so that related personnel can count the data conveniently;
the storage system 6: the device is used for storing monitoring data, equipment production data and operation data, and is convenient for follow-up query.
The monitoring system 7 comprises a circuit monitoring module 71, an environment monitoring module 72, an electrical appliance monitoring module 73 and an early warning module 74, and realizes real-time monitoring and early warning of each equipment circuit, mechanical electrical appliances and production environment of the production line;
the circuit monitoring module 71 comprises a current monitoring unit 711 and a voltage monitoring unit 712, the current monitoring unit 711 and the voltage monitoring unit 712 monitor the current and the voltage of each power wire of the production line, and transmit signals to the early warning module 74 and the control system 1 synchronously, when the current and the voltage of the circuit exceed normal values, the current monitoring unit 711 and the voltage monitoring unit 712 transmit signals to the early warning module 74 and the control system 1 in time, the early warning module 74 judges that the current and the voltage have problems, the power supply of the production line is cut off, and early warning and prompting workshop staff are sent out, meanwhile, the control room alarms by transmitting signals to the alarm system 2 through the control system 1, and related staff are prompted to check the circuit.
The electric appliance monitoring module 73 comprises a crushing monitoring unit 731, a weighing monitoring unit 732, an etherification monitoring unit 733, a neutralization washing monitoring unit 734, a centrifugation monitoring unit 735, a flash drying monitoring unit 736, a crushing monitoring unit 737, a filtration monitoring unit 738, a material mixing monitoring unit 739 and a warehousing monitoring unit 7310, wherein all the units synchronously monitor equipment in all steps of a refined cotton production line in real time, and statistic data are transmitted to the early warning module 74 and the control system 1.
Through broken monitor cell 731, weigh meter heavy monitor cell 732, etherification monitor cell 733, neutralization washing monitor cell 734, centrifugation monitor cell 735, flash drying monitor cell 736, smash monitor cell 737, filtration monitor cell 738, compounding monitor cell 739 and warehouse entry monitor cell 7310 module each step equipment carries out real-time supervision on the production line, and transmission signal to control system 1, carry out remote control through the central control room, when arbitrary link breaks down, control system 1 can in time discover and report to the police through the audible-visual annunciator of transmission signal to alarm system 2, the concrete mistake that suggestion staff which link and step appear, the staff of being convenient for discovers the problem fast and overhauls.
The environment monitoring module 72 includes a temperature monitoring unit 721, a ventilation monitoring unit 722, a gas leakage monitoring unit 723, a humidity monitoring unit 724, and a dust monitoring unit 725, and is configured to monitor the environment conditions near the production line and transmit signals to the early warning module 74 for data analysis, early warning is performed, the temperature, ventilation, and gas and humidity which are easily leaked in the workshop are monitored in real time, the environment state of the workshop can be grasped in real time, and the production line can be adjusted and a production plan can be arranged according to the actual environment state.
The central control room can be connected with the monitoring system 7 of a single or a plurality of production workshops for centralized control.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (6)
1. An intelligent data acquisition monitoring system for a refined cotton production line is characterized by comprising;
monitoring system (7): the device is arranged on a purified cotton production line and used for monitoring the technological process, production parameters and production environment of the production line for monitoring;
a control system (1); the central control room is controlled by the industrial personal computer and is used for receiving the detection data transmitted by the monitoring system (7) and outputting a corresponding control instruction;
an alarm system (2); when the monitoring system (7) monitors that the data is abnormal, the monitoring system receives an alarm instruction received by the control system (1) to give an alarm, and a worker judges the type of a fault according to a related alarm signal to maintain, regulate and control the fault;
data acquisition system (3): the system is used for collecting and classifying production information and operation parameters of each device of the production line;
data analysis system (4): receiving signals transmitted by the data acquisition system (3) and analyzing the data;
statistical system (5): the data analysis device is used for counting and summarizing the analyzed data and comparing the data, so that related personnel can count the data conveniently;
storage system (6): the device is used for storing monitoring data, equipment production data and operation data, and is convenient for follow-up query.
2. The intelligent data acquisition and monitoring system for refined cotton production line according to claim 1, characterized in that: the monitoring system (7) comprises a circuit monitoring module (71), an environment monitoring module (72), an electrical appliance monitoring module (73) and an early warning module (74), and realizes real-time monitoring and early warning of each equipment circuit, mechanical electrical appliance and production environment of a production line.
3. The intelligent data acquisition and monitoring system for refined cotton production line according to claim 2, characterized in that: the circuit monitoring module (71) comprises a current monitoring unit (711) and a voltage monitoring unit (712), wherein the current monitoring unit (711) and the voltage monitoring unit (712) monitor the current and the voltage of each electric wire of the production line and synchronously transmit signals to the early warning module (74) and the control system (1).
4. The intelligent data acquisition and monitoring system for refined cotton production line according to claim 3, characterized in that: the electric appliance monitoring module (73) comprises a crushing monitoring unit (731), a weighing and weighing monitoring unit (732), an etherification monitoring unit (733), a neutralization and washing monitoring unit (734), a centrifugation monitoring unit (735), a flash evaporation and drying monitoring unit (736), a crushing monitoring unit (737), a filtration monitoring unit (738), a material mixing monitoring unit (739) and a warehousing monitoring unit (7310), all the units synchronously monitor equipment in all steps of a refined cotton production line in real time, and statistical data are transmitted to the early warning module (74) and the control system (1).
5. The intelligent data acquisition and monitoring system for refined cotton production line according to claim 1, characterized in that: the environment monitoring module (72) comprises a temperature monitoring unit (721), a ventilation monitoring unit (722), a gas leakage monitoring unit (723), a humidity monitoring unit (724) and a dust monitoring unit (725) and is used for monitoring the environment condition near the production line and transmitting a signal to the early warning module (74) for data analysis and early warning.
6. The intelligent data acquisition and monitoring system for refined cotton production line according to claim 1, characterized in that: the central control room can be connected with a monitoring system (7) of a single or a plurality of production workshops for centralized control.
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| CN202110979031.6A CN113804249A (en) | 2021-08-25 | 2021-08-25 | Intelligent data acquisition monitoring system for refined cotton production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115328069A (en) * | 2022-10-13 | 2022-11-11 | 山东行政总厨食品有限公司 | Seasoning production management system |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110608770A (en) * | 2019-09-23 | 2019-12-24 | 扬州市众鑫化工有限公司 | Online safety monitoring system for low-concentration formaldehyde solution preparation production line |
| CN111722601A (en) * | 2020-05-13 | 2020-09-29 | 南阳中联卧龙水泥有限公司 | Cement production line real-time monitoring system |
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- 2021-08-25 CN CN202110979031.6A patent/CN113804249A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110608770A (en) * | 2019-09-23 | 2019-12-24 | 扬州市众鑫化工有限公司 | Online safety monitoring system for low-concentration formaldehyde solution preparation production line |
| CN111722601A (en) * | 2020-05-13 | 2020-09-29 | 南阳中联卧龙水泥有限公司 | Cement production line real-time monitoring system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115328069A (en) * | 2022-10-13 | 2022-11-11 | 山东行政总厨食品有限公司 | Seasoning production management system |
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