CN111160580A - Product full life cycle management system based on industrial Internet of things technology - Google Patents
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Abstract
The invention discloses a product full-life-cycle management system based on an industrial Internet of things technology, which comprises a production equipment self-contained information acquisition system, a production equipment environment perception system and a cloud management system; according to the invention, the traditional manufacturing industry is upgraded and modified by adopting an industrial Internet of things technology, the own data and the environmental parameters of the production equipment are acquired and then uploaded to the cloud server in a wired or wireless manner, so that a user can access the cloud management system anytime and anywhere, and the working convenience of the user is improved; for users in enterprises, the whole life cycle of products can be checked at any time, the product source and the product line can be adjusted in a targeted manner, the working efficiency is improved, the cost of manual monitoring is reduced, and the product quality is improved; for the users of the client enterprises, the order can be placed on line, the production progress can be monitored at any time, the product purchase efficiency is improved, the manual communication cost is reduced, and the reliability of engineering planning is improved.
Description
Technical Field
The invention belongs to the technical field of industrial Internet of things, and particularly relates to a product full-life-cycle management system based on the industrial Internet of things technology.
Background
At present, China gradually steps into the era of comprehensive informatization, information becomes the core technology of leading economy, and the information technology becomes the core means for improving the competitiveness of enterprises in manufacturing industry, electronic industry and financial industry; with the rapid development of economy and science and technology in China, the manufacturing industry puts forward new requirements on the production of products.
First, the manufacturing industry desires to accurately monitor the operational status of each manufacturing device and to query the progress of each product. Traditional manufacturing produces mostly based on local production facility, and these equipment do not all establish with high in the clouds server and be connected, do not have even with enterprise's internal network and establish and be connected, this leads to the unable production facility of monitoring of user, also can't inquire the production progress of product, production efficiency can only be in the manual statistics of after product production is accomplished, the user can't learn that which production link has dragged the production progress in addition, more can't carry out accurate regulation to production facility and improve production efficiency.
Second, users want to have access to the management system anytime and anywhere. At present, most management systems in the manufacturing industry only support access to internal networks of enterprises at work places, and if managers are in different places, the management systems cannot monitor and manage production equipment in time, which brings certain obstacles to production and management.
Third, the customer enterprise wishes to be able to place orders online. At present, orders in most manufacturing industries are completed through person-to-person communication, the order placing process is too complicated, and the payment mode and the financial accounting procedure influence the order production progress.
Fourth, the manufacturing industry desires full lifecycle management for each batch of products. Currently, the product life cycle of most manufacturing industries begins with the purchase of an order and ends with the purchase of a good; however, the life cycle of the product is not fully covered, each order lacks the tracking of material sources, the tracking of production progress, the tracking of logistics information, the tracking of after-sale use condition of the product, a product recovery plan and the like, information resources are not shared, the manual communication cost is high, and the project plan implementation is difficult.
Fifth, the manager wishes to be able to freely adjust the line equipment. In most of the existing management systems, production line equipment corresponding to products is not designated, the processes of the products are completely dependent on the experience of an administrator, and the administrator informs an operator of production arrangement in a paper form, so that the efficiency is not high, and the possibility of errors exists.
Chinese patent publication No. CN108958200A describes a product full-life-cycle management system, which focuses on improving product quality through the product full-life-cycle management system, but the system does not achieve the collection of all life-cycle information of the product, such as product source tracking, product online ordering, product production progress tracking, product logistics tracking, and product recycling scrapping, which are important links affecting product quality and enterprise service quality in the product full-life cycle, and the product life cycle is incomplete, which may result in the possibility of product misadjustment.
Disclosure of Invention
In view of the above, the present invention provides a product full-life-cycle management system based on the technology of the industrial internet of things, which can solve the above problems and needs in the manufacturing industry.
The utility model provides a full life cycle management system of product based on industry internet of things, includes that production facility has information acquisition system, production facility environmental perception system and high in the clouds management system certainly, wherein:
the production equipment own information acquisition system is used for acquiring own data of the production equipment and uploading the own data to the cloud server;
the production equipment environment perception system is used for collecting the environment parameters of the production equipment;
the cloud management system is used for managing all data related to the whole life cycle of the product so as to provide product management service.
Furthermore, the production equipment self-contained information acquisition system comprises a network cable, a router and a host computer, and the production equipment is provided with a network cable interface and an operating system and is connected with the router through the network cable; the host computer is connected with the router through a network cable, forms local area network communication with the production equipment, collects, arranges and sends own data from the production equipment to the cloud server through the router.
Further, production facility environmental perception system includes environmental perception node, wireless gateway and wireless router, be equipped with environmental perception node on the production facility, environmental perception node sends data for wireless gateway after collecting the environmental parameter, and wireless gateway sends data for the high in the clouds server through wireless router after receiving the environmental parameter.
Further, the environment sensing node comprises a single chip microcomputer, a temperature sensor, a humidity sensor, an intelligent ammeter, an RFID reader and a LoRa wireless module, wherein the single chip microcomputer collects environment parameters from the temperature sensor, the humidity sensor, the intelligent ammeter and the RFID reader and sends data to the wireless gateway through the LoRa wireless module; the temperature sensor is used for collecting environment temperature parameters, the humidity sensor is used for collecting environment humidity parameters, the intelligent electric meter is used for collecting environment power consumption parameters, and the RFID reader is used for the unique product identification of the current produced product.
Further, the serial number of the production equipment is bound with the unique equipment identification of the single chip microcomputer and recorded in the cloud server.
Further, wireless gateway is including controller, loRa wireless module and wiFi wireless module, and the controller passes through the data that loRa wireless module received from the environmental perception node to send the data to the high in the clouds server through wiFi wireless module.
Furthermore, the cloud management system is provided with a user authentication module, an online ordering module, a goods source tracking module, a production progress tracking module, a production equipment monitoring module, a logistics tracking module and a product after-sale module; the user authentication module is responsible for managing the login of internal employees of an enterprise, employees of a client enterprise and employees of a logistics enterprise and has different access rights; the online ordering module is responsible for managing online ordering of client enterprise users; the product source tracking module is responsible for managing the source of the goods of the product inquired by the user; the production progress tracking module is responsible for managing the product production progress checked by a user; the production equipment monitoring module is responsible for managing the state of equipment viewed by an administrator in an enterprise; the logistics tracking module is responsible for managing logistics information inquired by a user; the product after-sale module is responsible for managing user records or inquiring product after-sale information.
Furthermore, the cloud management system adopts a production line management method based on production modes, the production line management method comprises three model concepts of products, production modes and production line equipment, a plurality of products correspond to one production mode, each production mode is matched with a plurality of production line equipment, an administrator can freely modify the corresponding relation among the three models, and according to the production line equipment matched with the products in each order, the production line equipment is optimally adjusted, so that the production efficiency is improved.
Further, the cloud management system is deployed on a cloud server.
According to the invention, the self-owned data and the environmental parameters of the production equipment are collected, so that a user can accurately monitor the running state of each production equipment and inquire the production progress of each product; the user can make corresponding adjustment to the product source or the product line according to the real-time product life cycle in a targeted manner so as to achieve the highest quality and efficiency, thereby not only improving the accuracy of product adjustment, but also reducing the labor cost and time cost of manual statistics.
According to the invention, the cloud management system is deployed on the cloud server, and all data uploaded to the cloud server can be acquired, so that a user can access the cloud management system at any time and any place, and more convenient service is provided for the user; meanwhile, the users of the client enterprises can place orders on line, so that the purchasing efficiency is improved, and the waste of paper and the labor communication cost are reduced.
In addition, the invention monitors the whole life cycle of the product, so that the user can monitor each link of the whole life cycle of the product, realize the sharing of information resources and the accurate recovery of the product, and improve the production efficiency, the product quality and the service quality.
Meanwhile, the production line management method based on the production mode is applied, so that an administrator can freely adjust the production mode corresponding to the product and the production line equipment corresponding to the production mode, once the administrator selects the production line equipment, an operator can know the production arrangement and put into production, the working efficiency is greatly improved, and the error rate of manual communication is also reduced; in the aspect of software, the production line equipment of a product is changed, and only one record in the database is needed to be modified, so that the software running speed is greatly increased, and the server pressure is reduced.
Drawings
FIG. 1 is a schematic structural diagram of an information acquisition system of a production facility.
FIG. 2 is a schematic structural diagram of the environmental awareness system of the production equipment of the present invention.
FIG. 3 is a schematic structural diagram of an environmental sensor node according to the present invention.
Fig. 4 is a schematic structural diagram of a wireless gateway according to the present invention.
Fig. 5 is a schematic structural diagram of the cloud management system of the present invention.
FIG. 6 is a schematic view of a production line management method based on production mode according to the present invention.
Detailed Description
In order to more specifically describe the present invention, the following detailed description is provided for the technical solution of the present invention with reference to the accompanying drawings and the specific embodiments.
The invention relates to a product full-life-cycle management system based on an industrial Internet of things technology, which comprises a production equipment self-owned information acquisition system, a production equipment environment sensing system and a cloud management system; the production equipment own information acquisition system is used for acquiring own data of the production equipment and uploading the own data to the cloud server; the production equipment environment sensing system is used for acquiring the environment parameters of the production equipment; the cloud management system is used for managing all data related to the whole life cycle of the product so as to provide product management service.
As shown in fig. 1, the production equipment-owned information acquisition system of the present invention includes a plurality of production equipments, a plurality of network cables, a router, a host computer, and a cloud server; all production equipment is provided with a network cable interface and an operating system and is connected with the router through a network cable; the host computer is also connected with the router through a network cable, and at the moment, a local area network is formed between the host computer and all the production equipment, and each production equipment can be accessed through the local area network IP; different production equipment has different communication protocols, and the communication protocol between the host computer and the production equipment follows the self-contained protocol of the production equipment; the host computer collects the own data of the production equipment in real time and uploads the data to the cloud server through the router; the host computer is connected with the cloud server by adopting an http protocol, and uploads data according to an API (application program interface) provided by the cloud server.
As shown in fig. 2, the production device environment sensing system of the present invention includes a plurality of production devices, a plurality of environment sensing nodes, a wireless gateway, a wireless router, and a cloud server; each production device is provided with an environment sensing node which is responsible for collecting production environment parameters and sending data to the wireless gateway; the wireless gateway uploads the data to a cloud server through a wireless router after collecting the environmental parameters; the environment sensing node and the wireless gateway are connected through an LoRa wireless module, the wireless frequency is 433MHz, and the protocol is a transparent transmission protocol; the wireless gateway and the wireless router are connected through WiFi, and the wireless frequency is 2.4 GHz; the wireless gateway is connected with the cloud server through the wireless router by adopting an http protocol, and uploads data according to an API (application program interface) provided by the cloud server.
As shown in fig. 3, the environment sensing node of the invention comprises a single chip microcomputer, an RFID reader, a temperature sensor, a humidity sensor, an intelligent electric meter and a LoRa wireless module; in addition, RFID tags are attached to products in production and can be identified by an RFID reader within a distance of 50 cm; the single chip microcomputer obtains the unique identification of the product currently produced by the production equipment from the RFID reader through an RS232 protocol; the single chip microcomputer obtains the temperature of the current environment from the temperature sensor through a single-wire protocol; the single chip microcomputer acquires the humidity of the current environment from the humidity sensor through a single-wire protocol; the single chip microcomputer obtains the power consumption of the current production equipment from the intelligent electric meter through an RS485 protocol; the single chip microcomputer and the Lora wireless module are communicated through a USART protocol; the environment sensing node and the wireless gateway are connected through the LoRa wireless module, after the connection is successfully established, the environment sensing node sends a heartbeat packet to the wireless gateway at the speed of 1 time/minute, and the heartbeat packet comprises the unique equipment identifier of the environment sensing node, the temperature, the humidity and the power consumption of the current environment and the unique product identifier of the current production equipment in production; in addition, the unique equipment identification of each single chip microcomputer and the serial number of the production equipment are bound in advance and recorded on the cloud server.
As shown in fig. 4, the wireless gateway of the present invention includes a single chip microcomputer, a LoRa wireless module, and a WiFi wireless module; the single chip microcomputer and the LoRa wireless module and the single chip microcomputer and the WiFi wireless module are communicated through a USART protocol; the wireless gateway is connected with the environment sensing node through a LoRa wireless module, the wireless gateway is connected with the wireless router through a WiFi wireless module, and the wireless gateway is connected with the cloud server through a resume of the wireless router; the gateway can upload data to the cloud server immediately after receiving the heartbeat packet from the environment sensing node, and if the cloud server does not respond or fails, the wireless gateway can resend the data until the data is successful.
As shown in fig. 5, the cloud management system of the present invention includes a user interface layer, a request receiving layer, a service logic layer, and a data layer; all user terminals can access the cloud management system as long as the user terminals access the Internet; the user interface layer is responsible for providing an operation interface for a user and initiating a request to the request receiving layer; the request receiving layer is responsible for authenticating and authorizing the visitor, distributing different authorities according to roles, preventing irrelevant personnel from accessing and initiating a request to the service logic layer; the service logic layer is responsible for operating and implementing different service logics and initiating a request to the data layer; the data layer is responsible for operating data in the database; the user interface layer belongs to front-end services and is realized by using a Vue framework based on HTML5, CSS and JS technology; the request receiving layer, the business logic layer and the data layer belong to back-end services, and are built by using Spring Boot and JPA frames based on Java and MySQL technologies.
As shown in fig. 6, the cloud management system of the present invention adopts a production line management method based on a production mode, the method includes three models of a product, a production mode and production line equipment, the product and the production mode are in a one-way many-to-one relationship, and the production mode and the production line equipment are in a one-way one-to-many relationship; the multiple products correspond to a production mode, and each production mode is matched with multiple production line devices; the method can flexibly adjust the production mode of each product and also can flexibly adjust the production line equipment corresponding to the production mode; the administrator can freely adjust the corresponding relation among the three models, and optimally adjust the product line equipment according to the production line equipment matched with the product in each order, so as to improve the production efficiency; the production line equipment for adjusting the product only needs to modify one record in the corresponding table of the product and the production mode.
The product life cycle of the invention comprises links of ordering, raw material purchasing, product production, product delivery, product use, maintenance, recovery or scrapping and the like of a client, and respectively corresponds to functions of online ordering, goods source tracking, production progress tracking, logistics tracking, product after-sale and the like in the cloud management system of the invention.
The embodiments described above are presented to enable a person having ordinary skill in the art to make and use the invention; it will be readily apparent to those skilled in the art that various modifications to the above-described embodiments may be made, and the generic principles described herein may be applied to other embodiments without the use of inventive faculty; therefore, the present invention is not limited to the above embodiments, and those skilled in the art should make improvements and modifications to the present invention based on the disclosure of the present invention within the protection scope of the present invention.
Claims (9)
1. The utility model provides a full life cycle management system of product based on industry internet of things, its characterized in that includes that production facility has information acquisition system, production facility environmental perception system and high in the clouds management system certainly, wherein:
the production equipment own information acquisition system is used for acquiring own data of the production equipment and uploading the own data to the cloud server;
the production equipment environment perception system is used for collecting the environment parameters of the production equipment;
the cloud management system is used for managing all data related to the whole life cycle of the product so as to provide product management service.
2. The product full lifecycle management system of claim 1, wherein: the production equipment self-contained information acquisition system comprises a network cable, a router and a host computer, and the production equipment is provided with a network cable interface and an operating system and is connected with the router through the network cable; the host computer is connected with the router through a network cable, forms local area network communication with the production equipment, collects, arranges and sends own data from the production equipment to the cloud server through the router.
3. The product full lifecycle management system of claim 1, wherein: the production equipment environment perception system comprises an environment perception node, a wireless gateway and a wireless router, the production equipment is provided with the environment perception node, the environment perception node collects environment parameters and then sends data to the wireless gateway, and the wireless gateway sends the data to the cloud server through the wireless router after receiving the environment parameters.
4. The product full lifecycle management system of claim 3, wherein: the environment sensing node comprises a single chip microcomputer, a temperature sensor, a humidity sensor, an intelligent ammeter, an RFID reader and an LoRa wireless module, wherein the single chip microcomputer collects environment parameters from the temperature sensor, the humidity sensor, the intelligent ammeter and the RFID reader and sends data to the wireless gateway through the LoRa wireless module; the temperature sensor is used for collecting environment temperature parameters, the humidity sensor is used for collecting environment humidity parameters, the intelligent electric meter is used for collecting environment power consumption parameters, and the RFID reader is used for the unique product identification of the current produced product.
5. The product full lifecycle management system of claim 4, wherein: and the serial number of the production equipment is bound with the unique equipment identification of the single chip microcomputer and is recorded in the cloud server.
6. The product full lifecycle management system of claim 3, wherein: the wireless gateway comprises a controller, a LoRa wireless module and a WiFi wireless module, the controller receives data from the environment sensing node through the LoRa wireless module, and sends the data to the cloud server through the WiFi wireless module.
7. The product full lifecycle management system of claim 1, wherein: the cloud management system is provided with a user authentication module, an online ordering module, a goods source tracking module, a production progress tracking module, a production equipment monitoring module, a logistics tracking module and a product after-sale module; the user authentication module is responsible for managing the login of internal employees of an enterprise, employees of a client enterprise and employees of a logistics enterprise and has different access rights; the online ordering module is responsible for managing online ordering of client enterprise users; the product source tracking module is responsible for managing the source of the goods of the product inquired by the user; the production progress tracking module is responsible for managing the product production progress checked by a user; the production equipment monitoring module is responsible for managing the state of equipment viewed by an administrator in an enterprise; the logistics tracking module is responsible for managing logistics information inquired by a user; the product after-sale module is responsible for managing user records or inquiring product after-sale information.
8. The product full lifecycle management system of claim 1, wherein: the cloud management system adopts a production line management method based on production modes, the production line management method comprises three model concepts of products, production modes and production line equipment, a plurality of products correspond to one production mode, each production mode is matched with a plurality of production line equipment, an administrator can freely modify the corresponding relation among the three models, and according to the production line equipment matched with the products in each order, the production line equipment is optimally adjusted, so that the production efficiency is improved.
9. The product full lifecycle management system of claim 1, wherein: the cloud management system is deployed on a cloud server.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112468579A (en) * | 2020-11-25 | 2021-03-09 | 苏州德森斯特通信技术有限公司 | Punching equipment networking monitored control system |
| CN113473096A (en) * | 2021-06-03 | 2021-10-01 | 光峰光电(无锡)有限公司 | Projector full life cycle test method and test system |
| CN113554483A (en) * | 2021-07-19 | 2021-10-26 | 浙江工企信息技术股份有限公司 | Order full life cycle management method and system |
| CN114723461A (en) * | 2022-04-02 | 2022-07-08 | 购旺工业(赣州)有限公司 | Automatic product tracing and feedback digital production system based on Internet of things |
| CN114827293A (en) * | 2022-04-20 | 2022-07-29 | 广东省工业边缘智能创新中心有限公司 | Edge intelligent gateway management method and edge intelligent gateway |
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