CN107742194A - A kind of industrial equipment lifecycle management system and method - Google Patents
A kind of industrial equipment lifecycle management system and method Download PDFInfo
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- CN107742194A CN107742194A CN201711244188.4A CN201711244188A CN107742194A CN 107742194 A CN107742194 A CN 107742194A CN 201711244188 A CN201711244188 A CN 201711244188A CN 107742194 A CN107742194 A CN 107742194A
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Abstract
The invention discloses a kind of industrial equipment lifecycle management system and method, industrial equipment lifecycle management system, including data server, for storing data and carrying out early warning analysis；Monitoring of tools module, communicated to connect with data server, for being monitored in real time to the equipment in workshop, and monitoring data is uploaded to data server；Handheld terminal, communicated to connect with data server, for real-time report workshop real time job situation, and work data is uploaded to data server；Alarm module, communicated to connect with data server, for sending alarm signal according to the instruction of data server.The visualized management run to Workshop Production and equipment is realized in monitoring of tools module distal end, realizes production process real-time data acquisition, equipment state is monitored in real time, and unit exception is alarmed, and avoids unplanned machine of delaying.
Description
Technical field
The invention belongs to electronic information technical field, and in particular to a kind of industrial equipment lifecycle management system and side
Method.
Background technology
Equipment as one of most important assets of company, how to improve the utilization rate of equipment, reduce plant maintenance into
This, under the situation that current enterprise faces that cost steps up, is undoubtedly to aid in enterprise and improves profit, reduces a weight of cost
Approach is wanted, therefore equipment control increasingly causes the attention of vast enterprise as an importance of enterprise's daily management, and
How enterprise carries out management well to equipment also turns into the whether healthy key of current enterprise development.
Current device lifecycle management system, including application terminal, base station and cloud server, application terminal, base
Stand between cloud server by wireless network transmissions data information；All data in the life period of an equipment management system
All beyond the clouds, by mobile Internet and Internet of Things, the data of all devices and parameter is all linked into data center, pass through number
Centralized Monitoring and processing according to center, reach the Life cycle management and control of all devices；Pass through the automation inspection of data center
Add the apparatus management/control mode of Internet of Things, reach for the inspection to each individual device and the management and control safeguarded and record.
Most enterprises face following problem in terms of equipment control：1st, energy is lacked to life period of an equipment dynamic management
Enough provide the effective tool of total solution, it is difficult to be managed collectively facility information, real time data, drawing information etc.；
2nd, management software and automated software are difficult to effective integration, and a large amount of status datas of equipment can not be utilized effectively；3、
System is scattered to cause workflow to be difficult to accomplish closed loop management, lacks corresponding technological means supporting business fine-grained management.
The content of the invention
The first object of the present invention is to solve the above problems, there is provided a kind of industrial equipment lifecycle management system.
Technical scheme is used by realize the first purpose：
A kind of industrial equipment lifecycle management system, including：
Data server, for storing data and carrying out early warning analysis；
Monitoring of tools module, communicated to connect with data server, for being monitored in real time to the equipment in workshop, and will
Monitoring data is uploaded to data server；
Handheld terminal, communicated to connect with data server, for real-time report workshop real time job situation, and by operation number
According to being uploaded to data server；
Alarm module, communicated to connect with data server, for sending alarm signal according to the instruction of data server.
The visualized management run to Workshop Production and equipment is realized in monitoring of tools module distal end, realizes that production process is real-time
Data acquisition, equipment state are monitored in real time, and unit exception is alarmed, and avoid unplanned machine of delaying.
Preferably, the data server includes the first communication unit, memory cell and processing unit, processing unit difference
Electrically connected with the first communication unit and memory cell.
Preferably, the handheld terminal includes input block, display unit and the second communication unit, the second communication unit with
Data server communicates to connect, and input block and display unit electrically connect with the second communication unit respectively.
Preferably, the monitoring of tools module includes camera and third communication unit, and third communication unit takes with data
Business device communication connection, camera and the electrical connection of third communication unit.
Preferably, the alarm module includes single with the workshop multimedia acousto-optic alarm of data server communication connection respectively
Member, server alarm unit, telephone phonic alarm unit and mobile phone short message alarm unit.
The second object of the present invention is to provide a kind of industrial equipment full life cycle management method, and distal end is realized gives birth to workshop
Production and the visualized management of equipment operation.
Technical scheme is used by realize the second purpose：
A kind of industrial equipment full life cycle management method, using above-mentioned industrial equipment lifecycle management system,
Comprise the following steps：
S1, industrial equipment operation related data is gathered by monitoring of tools module, then monitoring data is uploaded to data clothes
Business device；Device history health data and troubleshooting data are uploaded to data server, data server generation data
Set；
S2, the monitoring data to real-time reception are parsed with assessment equipment health status, and are based on the past fortune of equipment
Row and use state estimate the residual life of equipment.
Preferably, also include after the step S2：
S3, early warning rule is established, set warning line threshold value；
S4, alarm is sent by alarm module when equipment index exceedes warning line threshold value.
The beneficial effects of the invention are as follows：
1st, a kind of industrial equipment lifecycle management system provided by the present invention, by gather MES, SCADA, MDC,
The visualization pipe run to Workshop Production and equipment is realized in the system datas such as DNC, PLC, and cooperating equipment monitoring module, distal end
Reason.Production process real-time data acquisition is realized, equipment state is monitored in real time, and unit exception is alarmed, and avoids unplanned delay
Machine.And by equipment working condition data analysis producing line production efficiency, yields factor analysis, the pre- optimal production status of measurement equipment, carry
High plant life cycle.
2nd, a kind of industrial equipment full life cycle management method provided by the present invention, by manufacturing enterprise PLM, CAPP,
The data such as ERP, MES, lean pull system carry out unified integrated management and analysis, and enterprise is given birth to by algorithm and model analysis
The overall process of production optimizes analysis and the Life cycle to product is modeled generation product portrait, is produced for improving
The quality of efficiency and product in itself.With big data technology, the analysis to monitoring of tools data is realized, is equipment operation exception
Early warning, equipment health state evaluation provide data basis.
3rd, industrial equipment lifecycle management system and method for the invention is with enterprise business efficiency, service enterprise
Transition and upgrade is target, by research and development of the novel maintenance technological means to equipment, design, production, manufacture, transport, installs, makes
Assessed with, after-sales service, maintenance, transformation, the full life process digitization that upgrades and scrap and management, improve week equipment life
Phase, lifting means capacity efficiency, optimize allocation of resources.Reach the reasonable pipe to industrial equipment production Life cycle from management
Reason.
Embodiment
With reference to specific embodiment, the present invention is described further：
A kind of industrial equipment lifecycle management system of the present invention, including data server, monitoring of tools module, hand
Hold terminal and alarm module.Data server is used to store data and carries out early warning analysis.Monitoring of tools module and data, services
Device communicates to connect, and for being monitored in real time to the equipment in workshop, and monitoring data is uploaded into data server.It is hand-held whole
End is communicated to connect with data server, and data clothes are uploaded to for real-time report workshop real time job situation, and by work data
Business device.Alarm module communicates to connect with data server, for sending alarm signal according to the instruction of data server.
Specifically, data server includes the first communication unit, memory cell and processing unit, processing unit is respectively with
One communication unit and memory cell electrical connection.
Handheld terminal includes input block, display unit and the second communication unit, the second communication unit and data server
Communication connection, input block and display unit electrically connect with the second communication unit respectively.Utilize group wireless network or operation certainly
Business's network, by production operation personnel's handheld terminal, the live real time job situation such as real-time report positional information and operation behavior,
Real-time monitoring field operation process, passes on expertise in time.
Monitoring of tools module includes camera and third communication unit, third communication unit and data server communication link
Connect, camera and the electrical connection of third communication unit.Alarm module includes the more matchmakers in workshop with data server communication connection respectively
Body acousto-optic warning unit, server alarm unit, telephone phonic alarm unit and mobile phone short message alarm unit.
The various production equipments of manufacturing enterprise are numerous, and the operation for keeping equipment healthy and stable is the important guarantor that enterprise manufactures
Barrier, the maintenance of most equipment at present it is more with inspect periodically with correction maintenance based on, not only expend substantial amounts of man power and material, and
And efficiency is low.Industrial equipment lifecycle management system is run related data to equipment by monitoring of tools module and adopted
Collect, collect and arrange, with big data technology, realize the analysis to monitoring of tools data, be the early warning of equipment operation exception, equipment
Health state evaluation provides data basis.Predictive maintenance includes equipment operational monitoring, early warning push, equipment Gernral Check-up and event
The contents such as barrier prediction, device intelligence maintenance.
A kind of industrial equipment full life cycle management method of the present invention, uses above-mentioned industrial equipment Life cycle pipe
Reason system, comprises the following steps：
S1, industrial equipment operation related data is gathered by monitoring of tools module, then monitoring data is uploaded to data clothes
Business device；Device history health data and troubleshooting data are uploaded to data server, data server generation data
Set；
S2, the monitoring data to real-time reception are parsed with assessment equipment health status, and are based on the past fortune of equipment
Row and use state estimate the residual life of equipment and carry out the prediction of equipment fault, and the prediction of equipment fault is by believing failure
Probabilistic relation number between most probable failure cause carries out Decision Inference.Equipment fault prediction typically has decision making under certainty to push away
Reason and unascertained decision reasoning two ways：
(1) decision making under certainty reasoning is built upon on the basis of classical logic, is pushed away using deterministic rule and knowledge
Reason, what is generally provided is the qualitative reasoning based on domain knowledge (rule), and it carries out qualitatively reasoning according to the monitoring of equipment and sentenced
It is disconnected, so as to analyze to obtain the exception of equipment unit or subsystem.
(2) uncertain inference is the reasoning based on uncertainty knowledge, generally by computation model and real-time monitoring data,
Calculating is out of order and reason, while provides confidence level；The uncertainty of consideration includes noise intensity (SNR), and signal confidence level is (such as
The past period outlier largely occurs), signal stabilization degree (such as signal frame losing is obvious).What uncertain inference generally provided
It is calculated value and the comparative result of respective threshold, and confidence level of calculated value etc..Belong to quantitative reasoning, set so as to analyze
The exception of standby unit or subsystem.
Countermeasure recommends generally only to handle the processing means to corresponding failure to prestore in knowledge data base, meanwhile, provide
The processing method of such failure of the equipment and successful experience and notify related personnel in history.
S3, early warning rule is established, set warning line threshold value；The calculation of data mining is introduced using the modeling method of data-driven
Method thought, including based on thoughts such as decision tree, data trend, Bayes's classifications, it is ensured that rule-based status alert function
Optimization at different conditions.
S4, alarm is sent by alarm module when equipment index exceedes warning line threshold value, early warning is actively pushed to phase
Close business processing unit.
Certain photovoltaic enterprise produces up to ten million of silicon wafer daily, and the product price of different qualities differs more than 50%, therefore to good
The requirement of product rate is high；Enterprise has been set up ERP system, MES system, DCS system etc. by development for many years, there is
Substantial amounts of creation data, but without value is played, production procedure is completely by rule of thumb and theoretical, can not be verified in time and excellent
Change.
The enterprise produces overall process big data platform by manufacturing, and the cutting technique of silicon wafer is improved, and leads to
The operating parameters of algorithm model amendment slicer are crossed, product yield is lifted to 76% from the 75% of script, it is annual to increase
Nearly 200,000,000 profit.
Industrial equipment full life cycle management method is introduced to production procedure simultaneously, realizes the displaying of production process transparence
And monitoring and early warning, by the statistical analysis of various dimensions, production process optimization is driven, is shown eventually through large-size screen monitors, realized saturating
Bright metaplasia production, lifts managerial skills and efficiency.
One of ordinary skill in the art will be appreciated that embodiment described here is to aid in reader and understands this hair
Bright principle, it should be understood that protection scope of the present invention is not limited to such especially statement and embodiment.This area
Those of ordinary skill can make according to these technical inspirations disclosed by the invention various does not depart from the other each of essence of the invention
The specific deformation of kind and combination, these deform and combined still within the scope of the present invention.
Claims (7)
- A kind of 1. industrial equipment lifecycle management system, it is characterised in that including：Data server, for storing data and carrying out early warning analysis；Monitoring of tools module, communicated to connect with data server, for being monitored in real time to the equipment in workshop, and will monitoring Data are uploaded to data server；Handheld terminal, communicated to connect with data server, for real-time report workshop real time job situation, and by work data Reach data server；Alarm module, communicated to connect with data server, for sending alarm signal according to the instruction of data server.
- 2. industrial equipment lifecycle management system according to claim 1, it is characterised in that：The data server Including the first communication unit, memory cell and processing unit, processing unit is electrically connected with the first communication unit and memory cell respectively Connect.
- 3. industrial equipment lifecycle management system according to claim 1, it is characterised in that：The handheld terminal bag Include input block, display unit and the second communication unit, the second communication unit communicates to connect with data server, input block and Display unit electrically connects with the second communication unit respectively.
- 4. industrial equipment lifecycle management system according to claim 1, it is characterised in that：The monitoring of tools mould Block includes camera and third communication unit, and third communication unit communicates to connect with data server, camera and the third communication Unit electrically connects.
- 5. industrial equipment lifecycle management system according to claim 1, it is characterised in that：The alarm module bag Include workshop multimedia acousto-optic alarm unit, server alarm unit, the call voice report respectively with data server communication connection Alert unit and mobile phone short message alarm unit.
- 6. a kind of industrial equipment full life cycle management method, it is characterised in that comprise the following steps：S1, industrial equipment operation related data is gathered by monitoring of tools module, then monitoring data is uploaded to data server； Device history health data and troubleshooting data are uploaded to data server, data server generation data acquisition system；S2, the monitoring data to real-time reception are parsed with assessment equipment health status, and based on equipment it is past operation and Use state estimates the residual life of equipment.
- 7. industrial equipment full life cycle management method according to claim 6, it is characterised in that：After the step S2 Also include：S3, early warning rule is established, set warning line threshold value；S4, alarm is sent by alarm module when equipment index exceedes warning line threshold value.
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| CN108549989A (en) * | 2018-04-18 | 2018-09-18 | 汇智创为网络科技（深圳）有限公司 | The AI service systems of energy device life management |
| CN108803517A (en) * | 2018-06-22 | 2018-11-13 | 江苏高远智能科技有限公司 | A kind of Intelligentized regulation system and its method of drinks bottle placer production speed |
| CN109065135A (en) * | 2018-08-20 | 2018-12-21 | 刘利达 | A kind of management of Hospital Logistic life period of an equipment cloud platform, method and system |
| CN109543847A (en) * | 2018-10-16 | 2019-03-29 | 中国电力科学研究院有限公司 | A kind of electric power big data equipment life period management system |
| CN110161989A (en) * | 2019-04-25 | 2019-08-23 | 武汉企鹅能源数据有限公司 | Industrial equipment lifecycle management and various dimensions Energy Efficiency Analysis system |
| CN110443385A (en) * | 2019-08-01 | 2019-11-12 | 南京信业能源科技有限公司 | A kind of waste incineration special equipment life cycle management and analysis method |
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| CN110728443A (en) * | 2019-09-30 | 2020-01-24 | 鞍钢集团自动化有限公司 | Motor full life cycle management and control system |
| CN111047165A (en) * | 2019-11-28 | 2020-04-21 | 浙江翰德圣智能再制造技术有限公司 | Equipment full life cycle system management background and management method thereof |
| CN111160580A (en) * | 2019-12-31 | 2020-05-15 | 浙江大学 | Product full life cycle management system based on industrial Internet of things technology |
| CN111176234A (en) * | 2019-12-30 | 2020-05-19 | 四川九合智能科技有限公司 | Cement production equipment life cycle predictive maintenance system |
| CN111885102A (en) * | 2019-06-11 | 2020-11-03 | 宁波新柯智能科技有限公司 | Operation monitoring system for solid waste Internet of things equipment |
| CN112070293A (en) * | 2020-08-31 | 2020-12-11 | 河南科技大学 | Method for managing whole life cycle of parts of combine harvester |
| CN112101588A (en) * | 2020-09-04 | 2020-12-18 | 重庆工业大数据创新中心有限公司 | Equipment maintenance management method based on industrial Internet |
| CN112198857A (en) * | 2020-12-08 | 2021-01-08 | 浙江中自庆安新能源技术有限公司 | Industrial equipment control optimization method and system based on monitoring data |
| CN112581304A (en) * | 2020-12-10 | 2021-03-30 | 成都安之谷科技有限公司 | Manufacturing workshop informatization management system and use method thereof |
| CN112615897A (en) * | 2020-11-20 | 2021-04-06 | 宁夏神耀科技有限责任公司 | Cloud management system applied to chemical production |
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| CN109065135A (en) * | 2018-08-20 | 2018-12-21 | 刘利达 | A kind of management of Hospital Logistic life period of an equipment cloud platform, method and system |
| CN109543847B (en) * | 2018-10-16 | 2023-11-14 | 中国电力科学研究院有限公司 | Lifecycle management system for power big data equipment |
| CN109543847A (en) * | 2018-10-16 | 2019-03-29 | 中国电力科学研究院有限公司 | A kind of electric power big data equipment life period management system |
| CN110161989A (en) * | 2019-04-25 | 2019-08-23 | 武汉企鹅能源数据有限公司 | Industrial equipment lifecycle management and various dimensions Energy Efficiency Analysis system |
| CN111885102A (en) * | 2019-06-11 | 2020-11-03 | 宁波新柯智能科技有限公司 | Operation monitoring system for solid waste Internet of things equipment |
| CN110443385A (en) * | 2019-08-01 | 2019-11-12 | 南京信业能源科技有限公司 | A kind of waste incineration special equipment life cycle management and analysis method |
| CN112633617A (en) * | 2019-09-24 | 2021-04-09 | 北京国双科技有限公司 | Maintenance strategy generation method and device, computer equipment and readable storage medium |
| CN110728041A (en) * | 2019-09-27 | 2020-01-24 | 联想(北京)有限公司 | Information processing method and electronic equipment |
| CN110728041B (en) * | 2019-09-27 | 2022-03-25 | 联想(北京)有限公司 | Information processing method and electronic equipment |
| CN110728443A (en) * | 2019-09-30 | 2020-01-24 | 鞍钢集团自动化有限公司 | Motor full life cycle management and control system |
| CN111047165A (en) * | 2019-11-28 | 2020-04-21 | 浙江翰德圣智能再制造技术有限公司 | Equipment full life cycle system management background and management method thereof |
| CN111176234A (en) * | 2019-12-30 | 2020-05-19 | 四川九合智能科技有限公司 | Cement production equipment life cycle predictive maintenance system |
| CN111160580A (en) * | 2019-12-31 | 2020-05-15 | 浙江大学 | Product full life cycle management system based on industrial Internet of things technology |
| CN112070293A (en) * | 2020-08-31 | 2020-12-11 | 河南科技大学 | Method for managing whole life cycle of parts of combine harvester |
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