CN106153364A - It is applied to the service data intellectual analysis detecting system of railway large-scale maintenance machinery - Google Patents

It is applied to the service data intellectual analysis detecting system of railway large-scale maintenance machinery Download PDF

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Publication number
CN106153364A
CN106153364A CN201510206731.6A CN201510206731A CN106153364A CN 106153364 A CN106153364 A CN 106153364A CN 201510206731 A CN201510206731 A CN 201510206731A CN 106153364 A CN106153364 A CN 106153364A
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China
Prior art keywords
data
signal
server
sensor
base
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Pending
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CN201510206731.6A
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Chinese (zh)
Inventor
冯祖明
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Shanghai Haibei Electromechanical Technology Co Ltd
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Shanghai Haibei Electromechanical Technology Co Ltd
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Priority to CN201510206731.6A priority Critical patent/CN106153364A/en
Publication of CN106153364A publication Critical patent/CN106153364A/en
Pending legal-status Critical Current

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Abstract

The present invention relates to a kind of detecting system, disclose a kind of service data intellectual analysis detecting system being applied to railway large-scale maintenance machinery, including sensor, signal conversion module, wireless communication system, server on base, data handling system, wireless communication module carries out radio communication with controller, server on base respectively by wireless signal.The present invention uses and is applied to GPRS or big-dipper satellite data Radio Transmission Technology in system, by way of by significant data with electronization remote auto record, achieve the digital management that railway large-scale maintenance machinery runs, decrease record manually, greatly reduce cost of labor, further through the built-in expert diagnostic system of server, can automatic decision equipment fault point, improve anticipation incipient fault point, the ability of big machine operating personnel is reminded in early warning, and also there is the inquiry of historical data, data black box function, greatly facilitate and instruct the daily of equipment and periodic maintenance maintenance work.

Description

It is applied to the service data intellectual analysis detecting system of railway large-scale maintenance machinery
Technical field
The present invention relates to a kind of detecting system, particularly relate to a kind of operation being applied to railway large-scale maintenance machinery Intelligent data analysis detecting system, belongs to railway large-scale maintenance machinery device data detection technique field.
Background technology
At present, large-scale maintenance machinery carries more and more important responsibility in the production of current railway, appoints It is engaged in heavy, overwork, simultaneously because equipment state is failed to understand, the problem such as maintenance, cause equipment state to decline, Affect railway security and economic benefit.Between equipment management personnel and field apparatus user of service, information communication is not Freely, administrative staff can not grasp equipment running status the very first time, once after equipment fault, again without history number It is investigated and ask so that failure reason analysis, a lot of data can only rely on original hand-kept, practical operation, management During there is more difficulty, be unfavorable for the digital management of road maintainance machinery.
Content of the invention
The present invention is to solve above-mentioned the deficiencies in the prior art, provide one and be applied to railway large-scale maintainer The service data intellectual analysis detecting system of tool.
In order to solve above-mentioned technical problem, the present invention is addressed by following technical proposals:
It is applied to the service data intellectual analysis detecting system of railway large-scale maintenance machinery, including sensor, letter Number modular converter, controller, wireless communication system, server on base, data handling system, sensor with Signal conversion module connects, and signal translating system is connected with controller, server on base and data handling system Connecting, wireless communication module carries out radio communication with controller, server on base respectively by wireless signal, Server on base, data handling system are each provided in Surveillance center of the railway system;The road maintaining that sensor will gather The analog signal of mechanical movement is transferred to signal conversion module, and signal conversion module is by off-gauge analog signal Being converted into the data signal of standard, data signal via controller controls, and is believed numeral by wireless communication system Number data be transferred on server on base, the data receiving are transferred to data process by server on base again In system, data handling system carries out data process to the data receiving.
As preferably, wireless signal is GPRS signal or Big Dipper satellite signal.
As preferably, road maintainance machinery be provided with hydraulic system, operating system, running gear, engine system, Generator system, fluid torque-converter, sensor include pressure sensor, temperature sensor, speed probe, Liquid level sensor, flow sensor.Hydraulic system, operating system, running gear, engine system, send out The equal pressure sensor of electric system, fluid torque-converter, temperature sensor, speed probe, liquid level pass Sensor, flow sensor, for monitoring the operation conditions of road maintainance machinery equipment.
As preferably, data handling system includes expert diagnostic system, Database Systems, report statistical system, Expert diagnostic system is for diagnosing the running status of road maintainance machinery, and Database Systems are used for data management, report Statistical system is for generating various statistical report according to screening conditions.Built-in expert diagnosis system in server on base System, diagnoses the real-time running state of road maintainance machinery equipment according to all of sensing data.
As preferably, expert diagnostic system is provided with fault diagnosis module, early warning and alarming module, data exception Detection module, Database Systems include database storage unit, data query unit, report statistical system bag Include equipment run accumulated time reporting unit, history early warning and alarming reporting unit, data exception reporting unit, Part exchanging reporting unit, maintenance report unit.From road maintainance machinery, the data of all devices collection all preserve In database storage unit, all historical datas and history warning message that road maintainance machinery runs all can be from Inquire on data query unit.
The course of work of the service data intellectual analysis detecting system being applied to railway large-scale maintenance machinery is:
By the sensor as data acquisition module, to road maintainance machinery, all key equipments carry out data acquisition, By big-dipper satellite or GPRS communication, device data is remotely sent in real time Surveillance center of the railway system simultaneously The server on base of equipment control section data terminal, server on base can automatically record, preserve data, automatically Judge equipment fault, Automatic analysis data, form tendency chart, be that each equipment of each car sets up shelves Case storehouse, the digital management for equipment provides important evidence.
Due to the fact that and have employed above technical scheme that there is significant technique effect: use GPRS or Big-dipper satellite data Radio Transmission Technology is applied in system, by by significant data with electronization remote auto The mode of record, it is achieved that the digital management that railway large-scale maintenance machinery runs, decreases and remembers manually Record, greatly reduces cost of labor, further through the built-in expert diagnostic system of server, and can automatic decision equipment Trouble point, improves anticipation incipient fault point, the ability of the big machine operating personnel of early warning prompting, and also has The inquiry of historical data, data black box function, greatly facilitate and instruct the daily of equipment and periodic maintenance Maintenance work.
Brief description
Fig. 1 is the service data intellectual analysis detecting system enforcement that the present invention is applied to railway large-scale maintenance machinery The system block diagram of example.
The toponym that in accompanying drawing, each number designation is referred to is as follows: 1 Surveillance center of the railway system, 2 numbers According to processing system, 3 expert diagnostic systems, 4 fault diagnosis modules, 5 early warning and alarming modules, 6 numbers Turn according to abnormality detection module, 7 server on base, 8 wireless communication systems, 9 controllers, 10 signals Die change block, 11 sensors, 12 road maintainance machineries, 13 hydraulic systems, 14 operating systems, 15 row Walking system, 16 electric motor systems, 17 generator systems, 18 fluid torque-converters, 19 report statistics System, 20 maintenance report unit, 21 part exchanging reporting units, 22 data exception reporting units, 23 history early warning and alarming reporting units, 24 equipment run accumulated time reporting unit, 25 data queries Unit, 26 database storage units, 27 Database Systems, 111 pressure sensors, 112 temperature pass Sensor, 113 speed probes, 114 liquid level sensors, 115 flow sensors.
Detailed description of the invention
With embodiment, the present invention is described in further detail below in conjunction with the accompanying drawings.
Embodiment 1
It is applied to the service data intellectual analysis detecting system of railway large-scale maintenance machinery, as it is shown in figure 1, bag Include sensor the 11st, signal conversion module the 10th, controller the 9th, wireless communication system the 8th, server on base the 7th, number According to processing system 2, sensor 11 is connected with signal conversion module 10, signal conversion module 10 and controller 9 connect, and server on base 7 is connected with data handling system 2, and wireless communication system 8 is divided by wireless signal Other and controller the 9th, server on base 7 carries out radio communication, and server on base the 7th, data handling system 2 is equal It is located in Surveillance center of the railway system 1;The analog signal that the road maintainance machinery 12 of collection is run by sensor 11 Being transferred to signal conversion module 10, off-gauge analog signal is converted into the number of standard by signal conversion module 10 Word signal, data signal via controller 9 controls, and is passed the data of data signal by wireless communication system 8 Being passed on server on base 7, the data receiving are transferred to data handling system 2 by server on base 7 again In, data handling system 2 carries out data process to the data receiving.
Wireless signal is GPRS signal or Big Dipper satellite signal.
Road maintainance machinery 12 is provided with hydraulic system the 13rd, operating system the 14th, running gear the 15th, engine system 16th, generator system the 17th, fluid torque-converter 18, sensor 11 includes pressure sensor the 111st, TEMP Device the 112nd, speed probe the 113rd, liquid level sensor the 114th, flow sensor 115.
Data handling system 2 includes that the 27th, expert diagnostic system the 3rd, Database Systems report statistical system 19, Expert diagnostic system 3 is for diagnosing the running status of road maintainance machinery 12, and Database Systems 27 are used for data pipe Reason, report statistical system 19 is for generating various statistical report according to screening conditions.
Expert diagnostic system 3 is provided with fault diagnosis module the 4th, early warning and alarming module the 5th, data exception detection mould Block 6, Database Systems 27 include database storage unit the 26th, data query unit 25, report statistical system 19 include that equipment runs accumulated time reporting unit the 24th, history early warning and alarming reporting unit the 23rd, data exception report Accuse unit the 22nd, part exchanging reporting unit the 21st, maintenance report unit 20.
The course of work of the service data intellectual analysis detecting system being applied to railway large-scale maintenance machinery is:
By the sensor 11 as data acquisition module, to road maintainance machinery 12, all key equipments carry out data Gather, by big-dipper satellite or GPRS communication, device data is remotely sent to the railway system in real time simultaneously and supervises The server on base 7 of control center 1 equipment control section data terminal, server on base 7 can automatically record, preserve Data, automatic decision equipment fault, Automatic analysis data, form tendency chart, be each car each Equipment sets up file store, and the digital management for equipment provides important evidence.
In a word, the foregoing is only presently preferred embodiments of the present invention, all made according to scope of the present invention patent Impartial change with modify, all should belong to the covering scope of patent of the present invention.

Claims (5)

1. it is applied to the service data intellectual analysis detecting system of railway large-scale maintenance machinery, it is characterised in that: Including sensor (11), signal conversion module (10), controller (9), wireless communication system (8), base Ground server (7), data handling system (2), sensor (11) is connected with signal conversion module (10), Signal conversion module (10) is connected with controller (9), server on base (7) and data handling system (2) Connect, wireless communication system (8) by wireless signal respectively with controller (9), server on base (7) Carrying out radio communication, server on base (7), data handling system (2) are each provided at Surveillance center of the railway system (1) on;The analog signal that the road maintainance machinery (12) gathering runs is transferred to signal and turns by sensor (11) Die change block (10), off-gauge analog signal is converted into the data signal of standard by signal conversion module (10), Data signal via controller (9) controls, and is transmitted the data of data signal by wireless communication system (8) On server on base (7), the data receiving are transferred to data and process system by server on base (7) again In system (2), data handling system (2) carries out data process to the data receiving.
2. the service data intellectual analysis inspection being applied to railway large-scale maintenance machinery according to claim 1 Examining system, it is characterised in that: wireless signal is GPRS signal or Big Dipper satellite signal.
3. the service data intellectual analysis inspection being applied to railway large-scale maintenance machinery according to claim 1 Examining system, it is characterised in that: road maintainance machinery (12) be provided with hydraulic system (13), operating system (14), Running gear (15), engine system (16), generator system (17), fluid torque-converter (18), pass Sensor (11) includes pressure sensor (111), temperature sensor (112), speed probe (113), liquid Level sensor (114), flow sensor (115).
4. the service data intellectual analysis inspection being applied to railway large-scale maintenance machinery according to claim 1 Examining system, it is characterised in that: data handling system (2) includes expert diagnostic system (3), Database Systems (27), reporting statistical system (19), expert diagnostic system (3) is used for diagnosing the fortune of road maintainance machinery (12) Row state, Database Systems (27) are used for data management, and report statistical system (19) is for according to screening Condition generates various statistical report.
5. the service data intellectual analysis inspection being applied to railway large-scale maintenance machinery according to claim 4 Examining system, it is characterised in that: expert diagnostic system (3) is provided with fault diagnosis module (4), early warning and alarming Module (5), data exception detection module (6), Database Systems (27) include database storage unit (26), Data query unit (25), report statistical system (19) include equipment run accumulated time reporting unit (24), History early warning and alarming reporting unit (23), data exception reporting unit (22), part exchanging reporting unit (21), Maintenance report unit (20).
CN201510206731.6A 2015-04-27 2015-04-27 It is applied to the service data intellectual analysis detecting system of railway large-scale maintenance machinery Pending CN106153364A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510206731.6A CN106153364A (en) 2015-04-27 2015-04-27 It is applied to the service data intellectual analysis detecting system of railway large-scale maintenance machinery

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107621368A (en) * 2017-09-04 2018-01-23 江西洪都航空工业集团有限责任公司 A kind of engine expert diagnostic system based on trainer aircraft
CN110621002A (en) * 2019-06-20 2019-12-27 南京铁道职业技术学院 Platform and method for detecting railway power supply
CN112585053A (en) * 2018-06-26 2021-03-30 西门子交通有限责任公司 Alarm device for rail vehicle

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107621368A (en) * 2017-09-04 2018-01-23 江西洪都航空工业集团有限责任公司 A kind of engine expert diagnostic system based on trainer aircraft
CN107621368B (en) * 2017-09-04 2020-04-28 江西洪都航空工业集团有限责任公司 Engine expert diagnostic system based on trainer
CN112585053A (en) * 2018-06-26 2021-03-30 西门子交通有限责任公司 Alarm device for rail vehicle
CN110621002A (en) * 2019-06-20 2019-12-27 南京铁道职业技术学院 Platform and method for detecting railway power supply

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Application publication date: 20161123