CN206115248U - Numerical control fault diagnostic based on internet - Google Patents
Numerical control fault diagnostic based on internet Download PDFInfo
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- CN206115248U CN206115248U CN201620859431.8U CN201620859431U CN206115248U CN 206115248 U CN206115248 U CN 206115248U CN 201620859431 U CN201620859431 U CN 201620859431U CN 206115248 U CN206115248 U CN 206115248U
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Abstract
The utility model discloses a numerical control fault diagnostic based on internet, including fault detection system and long -range failure diagnosis center, the fault detection system includes acceleration sensor, pressure sensor, on -site supervision camera module, on -the -spot fault alarm module, central processing unit, acceleration sensor, pressure sensor, on -site supervision camera module, on -the -spot fault alarm module all link to each other with central processing unit, the fault detection system still includes the wireless routing module of being connected with central processing unit, and the wireless routing module is used for carrying out the communication with the removal end. The utility model aims at providing a numerical control fault diagnostic based on internet to realize online long -range trouble early warning and the automatic diagnosy of digit control machine tool.
Description
Technical field
This utility model is related to NC Fault Diagnosis technical field, and in particular to a kind of numerical control failure based on the Internet is examined
Disconnected system.
Background technology
With the continuous lifting of the development and intelligent chemical industry of informationization technology, information-based fault diagnosis becomes industrial manufacture
Enterprise understands and grasp the currently used state of equipment, determines whether its overall or local works well, find in advance failure and its
Reason, and the technology of the development trend of failure can be forecast.This technology is increasingly paid attention to, and main reason is that manufacturing fast
Speed development.With the continuous increase of numerical control equipment working strength, production efficiency, automaticity more and more higher, while equipment knot
Structure is more complicated and changeable, and also all the more closely, flexible degree is improved quickly for the association of each several part.So, even somewhere
One small fault, it is also possible to break out chain reaction, causes whole equipment or even the environment of device-dependent to be subjected to calamity
Breaking-up.This not only causes huge economic loss, and entail dangers to personal safety is gone back when serious, and consequence is hardly imaginable.
Utility model content
The purpose of this utility model is to provide a kind of NC Fault Diagnosis system based on the Internet, to realize Digit Control Machine Tool
Online remote failure early warning and automatically diagnosis.
To achieve these goals, the technical solution adopted in the utility model is：A kind of numerical control failure based on the Internet
Diagnostic system, it is characterised in that：Including fault detection system and remote fault diagnosis center,
The fault detection system includes acceleration transducer, pressure transducer, on-site supervision photographing module, field failure
Alarm module, central processing unit,
Wherein：Described acceleration transducer is arranged on the main shaft of Digit Control Machine Tool, and described pressure transducer is arranged on
On the hydraulic transmission part of Digit Control Machine Tool, described on-site supervision photographing module is included installed in the numerical control machine as object to be measured
Photographic head on bed, the field failure alarm module include multiple corresponding with acceleration transducer, pressure transducer respectively
Alarm lamp,
Described acceleration transducer, pressure transducer, on-site supervision photographing module, field failure alarm module are with
Central processor is connected, and the acceleration signal Real-time Collection, pressure signal, live video information transfer are to central processing unit,
Central processing unit gives remote fault diagnosis center received signal data transfer again, and central processing unit can be according to being received
Various signal control scene field failure alarm modules send warning,
The fault detection system also includes the wireless routing module being connected with central processing unit, and wireless routing module is used for
Communicated with mobile terminal.
The remote fault diagnosis center includes Data Management Unit and fault data unit, and the Data Management Unit is used
In receiving and store the data that sent by the central processing unit, and it is deposited in tables of data, by calling to tables of data
Realize the classification and cleaning of data；The fault data unit is pre-stored with the fault message of all kinds of failures of Digit Control Machine Tool, according to
Fault tree is set up according to above-mentioned fault message, and then builds fault of numerical control machine tool information bank；Remote fault diagnosis center is according to data
The data that administrative unit is received, in combination with the fault message in the fault of numerical control machine tool information bank, realize Digit Control Machine Tool event
The on-line intelligence diagnosis of barrier.
This utility model is further arranged to, and the remote fault diagnosis center also includes human-computer interaction interface.
This utility model is further arranged to, and the fault detection system also includes the video being installed on Digit Control Machine Tool
Player, the screen player are connected with on-site supervision photographing module, and screen player can be received and store on-site supervision and take the photograph
As the data gathered by module.
This utility model is further arranged to, and the fault detection system also includes the temperature being connected with central processing unit
Sensor, the temperature sensor be installed on tool rest and and tool contact, temperature sensor be used for detect cutter temperature letter
Breath, and pass to central processing unit.
This utility model is further arranged to, and the fault detection system also includes the GSM being connected with central processing unit
SMS module, the GSM message module send fault message for the operator to the Digit Control Machine Tool.
This utility model is further arranged to, and the fault detection system also includes being connected with central processing unit and arranging
Voltage sensor, current sensor, oil pressure sensor, baroceptor, noise transducer in each detection position of Digit Control Machine Tool,
Vibrating sensor.
The beneficial effects of the utility model：NC Fault Diagnosis system based on the Internet provided by the utility model,
Which adopts information-based fault diagnosis technology substantially reduce the maintenance cost of equipment, progressively abandons the irrationality of planned maintenance,
It is by implementing work condition inspection and fault diagnosis technology, final to realize reliably and effectively playing the due function of numerical control equipment, and
The service life of raising equipment.
Description of the drawings
Fig. 1 is system block diagram of the present utility model.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiment of the present utility model is described in further detail.Below
Embodiment is used to illustrate this utility model, but is not limited to scope of the present utility model.
This utility model is illustrated below with reference to Fig. 1.
A kind of NC Fault Diagnosis system based on the Internet, including fault detection system and remote fault diagnosis center,
Fault detection system is made up of various sensors, and the signal transmission for collecting to remote fault diagnosis center carrying out failure
Diagnosis and judgement.
Fault detection system includes that acceleration transducer, pressure transducer, on-site supervision photographing module, field failure are reported to the police
Module, central processing unit, wherein：Described acceleration transducer is arranged on the main shaft of Digit Control Machine Tool, described pressure sensing
Device is arranged on the hydraulic transmission part of Digit Control Machine Tool, and described on-site supervision photographing module is included installed in as object to be measured
Digit Control Machine Tool on photographic head, the field failure alarm module include it is multiple respectively with acceleration transducer, pressure sensing
The corresponding alarm lamp of device, described acceleration transducer, pressure transducer, on-site supervision photographing module, field failure warning mould
Block is connected with central processing unit, and the acceleration signal Real-time Collection, pressure signal, live video information transfer are to central authorities
Processor, central processing unit give remote fault diagnosis center received signal data transfer again, central processing unit energy according to
The live field failure alarm module of various signal controls for being received sends warning, and the fault detection system also includes and central authorities
The wireless routing module of processor connection, wireless routing module are easy to operator at the scene for communicating with mobile terminal
The job information of lathe is understood by mobile terminal.
Remote fault diagnosis center includes Data Management Unit and fault data unit, and the Data Management Unit is used to connect
The data sent by the central processing unit are received and store, the data include acceleration signal, pressure signal, live video information
Deng, and be deposited in tables of data, by calling for tables of data is realized the classification of data and is cleared up；The fault data unit
The fault message of all kinds of failures of Digit Control Machine Tool is pre-stored with, and fault tree is set up according to above-mentioned fault message, and then is built numerical control
Machine failure information bank；The data that remote fault diagnosis center is received according to Data Management Unit, in combination with the numerical control machine
Fault message in bed fault message storehouse, realizes the on-line intelligence diagnosis of fault of numerical control machine tool.
Remote fault diagnosis center also includes human-computer interaction interface, remotely understands Digit Control Machine Tool in real time for staff
Job information, human-computer interaction interface can be computer.
Fault detection system also includes the video player being installed on Digit Control Machine Tool, the screen player and scene prison
Control photographing module connection, screen player can receive and store the data gathered by on-site supervision photographing module, and the setting is easy to
The working condition that staff is checked before lathe, the optimization of exclusion and operating mode beneficial to failure.
Fault detection system also includes the temperature sensor being connected with central processing unit, and the temperature sensor is installed on knife
On seat and and tool contact, temperature sensor is used to detect the temperature information of cutter, and passes to central processing unit, and the setting is used
In the temperature of monitor in real time process tool, timely can fix a breakdown when tool temperature is too high.
Fault detection system also includes the GSM message module being connected with central processing unit, the GSM message module for
The operator of the Digit Control Machine Tool send fault message, by the setting can to operator timely send fault message and
Early warning information, is easy to operator to record and manage the operating mode of lathe.
In order to enrich and improve the detecting system of lathe, the fault detection system can also increase following various sensings
Device, such as voltage sensor, current sensor, oil pressure sensor, baroceptor, noise transducer, vibrating sensor, this is various
Sensor is connected and is arranged at each detection position of Digit Control Machine Tool with central processing unit, realizes the detection of the various work informations of lathe
Monitoring.
The above is only preferred implementation of the present utility model, it is noted that for the common skill of the art
For art personnel, on the premise of without departing from this utility model know-why, some improvement and modification, above-mentioned vacation can also be made
If these improve and modification also should be regarded as protection domain of the present utility model.
Claims (6)
1. a kind of NC Fault Diagnosis system based on the Internet, it is characterised in that：Including fault detection system and remote failure
Diagnostic center,
The fault detection system includes that acceleration transducer, pressure transducer, on-site supervision photographing module, field failure are reported to the police
Module, central processing unit,
Wherein：Described acceleration transducer is arranged on the main shaft of Digit Control Machine Tool, and described pressure transducer is arranged on numerical control
On the hydraulic transmission part of lathe, described on-site supervision photographing module is included on the Digit Control Machine Tool as object to be measured
Photographic head, the field failure alarm module includes multiple warnings corresponding with acceleration transducer, pressure transducer respectively
Lamp,
Described acceleration transducer, pressure transducer, on-site supervision photographing module, field failure alarm module are and centre
Reason device is connected, and the acceleration signal Real-time Collection, pressure signal, live video information transfer are to central processing unit, central authorities
Processor gives remote fault diagnosis center received signal data transfer again, and central processing unit can be various according to what is received
Signal control field failure alarm module sends warning,
The fault detection system also includes the wireless routing module being connected with central processing unit, wireless routing module for shifting
Moved end is communicated；
The remote fault diagnosis center includes Data Management Unit and fault data unit, and the Data Management Unit is used to connect
The data sent by the central processing unit are received and stored, and is deposited in tables of data, by calling realization to tables of data
The classification of data and cleaning；The fault data unit is pre-stored with the fault message of all kinds of failures of Digit Control Machine Tool, according to upper
State fault message and set up fault tree, and then build fault of numerical control machine tool information bank；Remote fault diagnosis center is according to data management
The data that unit is received, in combination with the fault message in the fault of numerical control machine tool information bank, realize fault of numerical control machine tool
On-line intelligence is diagnosed.
2. a kind of NC Fault Diagnosis system based on the Internet according to claim 1, it is characterised in that：It is described long-range
Fault diagnosis center also includes human-computer interaction interface.
3. a kind of NC Fault Diagnosis system based on the Internet according to claim 1 and 2, it is characterised in that：It is described
Fault detection system also includes the video player being installed on Digit Control Machine Tool, and the video player images mould with on-site supervision
Block connects, and screen player can receive and store the data gathered by on-site supervision photographing module.
4. a kind of NC Fault Diagnosis system based on the Internet according to claim 1 and 2, it is characterised in that：It is described
Fault detection system also includes the temperature sensor being connected with central processing unit, the temperature sensor be installed on tool rest and with
Tool contact, temperature sensor are used for the temperature information for detecting cutter, and pass to central processing unit.
5. a kind of NC Fault Diagnosis system based on the Internet according to claim 1 and 2, it is characterised in that：It is described
Fault detection system also includes the GSM message module being connected with central processing unit, and the GSM message module is for the numerical control
The operator of lathe send fault message.
6. a kind of NC Fault Diagnosis system based on the Internet according to claim 1 and 2, it is characterised in that：It is described
Fault detection system also includes voltage sensor, the electric current for being connected and being arranged at each detection position of Digit Control Machine Tool with central processing unit
Sensor, oil pressure sensor, baroceptor, noise transducer, vibrating sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620859431.8U CN206115248U (en) | 2016-08-04 | 2016-08-04 | Numerical control fault diagnostic based on internet |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620859431.8U CN206115248U (en) | 2016-08-04 | 2016-08-04 | Numerical control fault diagnostic based on internet |
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| CN201620859431.8U Expired - Fee Related CN206115248U (en) | 2016-08-04 | 2016-08-04 | Numerical control fault diagnostic based on internet |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107153403A (en) * | 2017-07-05 | 2017-09-12 | 皖西学院 | A kind of machine tool fault diagnosis system based on internet |
| CN107168244A (en) * | 2017-07-10 | 2017-09-15 | 吉林工程技术师范学院 | A kind of Digit Control Machine Tool running status on-line monitoring and warning system |
| CN107390637A (en) * | 2017-09-08 | 2017-11-24 | 桂林加宏汽车修理有限公司 | A kind of method and system of automatic detection fault of numerical control machine tool |
| CN107526352A (en) * | 2017-09-18 | 2017-12-29 | 上海永乐座椅有限公司 | A kind of fault diagnosis system and its diagnostic method based on 4D platform seats |
| CN107703908A (en) * | 2017-08-25 | 2018-02-16 | 安徽科技学院 | A kind of forging press real-time intelligent diagnostic system based on cloud platform |
| CN107942792A (en) * | 2017-11-22 | 2018-04-20 | 山东师范大学 | A kind of multi-platform production line mechanical equipment control system and method |
| CN109581968A (en) * | 2018-12-18 | 2019-04-05 | 广东原点智能技术有限公司 | A kind of numerically-controlled machine tool real-time monitoring system and its implementation |
| CN109865887A (en) * | 2019-03-29 | 2019-06-11 | 上海易具精密工具股份有限公司 | A kind of long-range saw cutting system |
| CN110362037A (en) * | 2019-07-05 | 2019-10-22 | 南京简睿捷软件开发有限公司 | A kind of integrated maintenance system platform for numerically-controlled machine tool |
| CN111007833A (en) * | 2019-12-12 | 2020-04-14 | 西安锐驰电器有限公司 | Numerical control machine tool accident detection system |
| CN111308959A (en) * | 2020-03-04 | 2020-06-19 | 武汉华中数控股份有限公司 | Numerical control machine tool monitoring system and method based on instruction domain data synchronization |
| CN112596468A (en) * | 2020-12-02 | 2021-04-02 | 南京科技职业学院 | Numerical control system for numerical control machine tool and use method thereof |
| CN112947317A (en) * | 2021-03-25 | 2021-06-11 | 北一(山东)工业科技股份有限公司 | Internet of things sensing device for high-end intelligent numerical control equipment |
| CN113311785A (en) * | 2021-05-27 | 2021-08-27 | 周口师范学院 | Real-time fault detection device for numerical control machine tool |
| CN113550732A (en) * | 2021-07-19 | 2021-10-26 | 中国煤炭地质总局勘查研究总院 | Mine hydrodrill monitored control system |
| CN113655774A (en) * | 2021-07-21 | 2021-11-16 | 大唐互联科技(武汉)有限公司 | Machine tool remote diagnosis method and system based on industrial internet big data |
| CN113741344A (en) * | 2021-08-03 | 2021-12-03 | 南京工大数控科技有限公司 | Intelligent fault diagnosis system and method for numerical control machine tool |
-
2016
- 2016-08-04 CN CN201620859431.8U patent/CN206115248U/en not_active Expired - Fee Related
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107153403A (en) * | 2017-07-05 | 2017-09-12 | 皖西学院 | A kind of machine tool fault diagnosis system based on internet |
| CN107168244A (en) * | 2017-07-10 | 2017-09-15 | 吉林工程技术师范学院 | A kind of Digit Control Machine Tool running status on-line monitoring and warning system |
| CN107703908A (en) * | 2017-08-25 | 2018-02-16 | 安徽科技学院 | A kind of forging press real-time intelligent diagnostic system based on cloud platform |
| CN107390637A (en) * | 2017-09-08 | 2017-11-24 | 桂林加宏汽车修理有限公司 | A kind of method and system of automatic detection fault of numerical control machine tool |
| CN107526352A (en) * | 2017-09-18 | 2017-12-29 | 上海永乐座椅有限公司 | A kind of fault diagnosis system and its diagnostic method based on 4D platform seats |
| CN107942792A (en) * | 2017-11-22 | 2018-04-20 | 山东师范大学 | A kind of multi-platform production line mechanical equipment control system and method |
| CN109581968A (en) * | 2018-12-18 | 2019-04-05 | 广东原点智能技术有限公司 | A kind of numerically-controlled machine tool real-time monitoring system and its implementation |
| CN109865887A (en) * | 2019-03-29 | 2019-06-11 | 上海易具精密工具股份有限公司 | A kind of long-range saw cutting system |
| CN110362037A (en) * | 2019-07-05 | 2019-10-22 | 南京简睿捷软件开发有限公司 | A kind of integrated maintenance system platform for numerically-controlled machine tool |
| CN111007833A (en) * | 2019-12-12 | 2020-04-14 | 西安锐驰电器有限公司 | Numerical control machine tool accident detection system |
| CN111308959A (en) * | 2020-03-04 | 2020-06-19 | 武汉华中数控股份有限公司 | Numerical control machine tool monitoring system and method based on instruction domain data synchronization |
| CN112596468A (en) * | 2020-12-02 | 2021-04-02 | 南京科技职业学院 | Numerical control system for numerical control machine tool and use method thereof |
| CN112947317A (en) * | 2021-03-25 | 2021-06-11 | 北一(山东)工业科技股份有限公司 | Internet of things sensing device for high-end intelligent numerical control equipment |
| CN113311785A (en) * | 2021-05-27 | 2021-08-27 | 周口师范学院 | Real-time fault detection device for numerical control machine tool |
| CN113550732A (en) * | 2021-07-19 | 2021-10-26 | 中国煤炭地质总局勘查研究总院 | Mine hydrodrill monitored control system |
| CN113655774A (en) * | 2021-07-21 | 2021-11-16 | 大唐互联科技(武汉)有限公司 | Machine tool remote diagnosis method and system based on industrial internet big data |
| CN113741344A (en) * | 2021-08-03 | 2021-12-03 | 南京工大数控科技有限公司 | Intelligent fault diagnosis system and method for numerical control machine tool |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170419 Termination date: 20210804 |