CN109581968A - A kind of numerically-controlled machine tool real-time monitoring system and its implementation - Google Patents
A kind of numerically-controlled machine tool real-time monitoring system and its implementation Download PDFInfo
- Publication number
- CN109581968A CN109581968A CN201811550113.3A CN201811550113A CN109581968A CN 109581968 A CN109581968 A CN 109581968A CN 201811550113 A CN201811550113 A CN 201811550113A CN 109581968 A CN109581968 A CN 109581968A
- Authority
- CN
- China
- Prior art keywords
- numerically
- machine tool
- controlled machine
- intelligent terminal
- fault message
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/406—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
- G05B19/4065—Monitoring tool breakage, life or condition
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/37—Measurements
- G05B2219/37616—Use same monitoring tools to monitor tool and workpiece
Abstract
The present invention provides a kind of numerically-controlled machine tool real-time monitoring system and its implementation, wherein system includes: intelligent terminal, background server and numerically-controlled machine tool.Operation data of the technical solution of the present invention due to being provided with sensor acquisition numerically-controlled machine tool in numerically-controlled machine tool, fault message storehouse and treatment Countermeasures are stored in background server, when lathe breaks down, corresponding countermeasure timely can be searched according to fault message and be sent to intelligent terminal, improve the treatment effeciency of failure, solves the technical issues of existing solution prior art numerically-controlled machine tool alarm system is incomplete, and fault message can not be handled in time.
Description
Technical field
The present invention relates to digit ctrol machine tool field more particularly to a kind of numerically-controlled machine tool real-time detecting system and its implementation.
Background technique
Numerically-controlled machine tool is common CNC process equipment, and existing numerically-controlled machine tool is in actual operational process due to lacking
Corresponding monitoring system often will appear various safety accidents, for example, workpiece is not clamped and fallen off；Numerically-controlled machine tool long-time work
Make, the temperature of electro spindle operation is too high, and electro spindle is caused to be burned；Also such as after numerically-controlled machine tool continuous work, moving component
Fatigue, movement is not in place, leads to machining accuracy decline etc., although existing numerically-controlled machine tool system can be realized the report of part body
Alert function, but warning function is not perfect, operator recognize after fault message can not the processing failure promptly and accurately, lead
Causing the production efficiency of numerically-controlled machine tool reduces.
Therefore, the existing technology needs to be improved and developed.
Summary of the invention
The technical problem to be solved in the present invention is that in view of the above drawbacks of the prior art, it is real to provide a kind of numerically-controlled machine tool
When detection system and its implementation, it is intended to it is incomplete to solve prior art numerically-controlled machine tool alarm system, can not handle in time
The technical issues of fault message.
The technical proposal for solving the technical problem of the invention is as follows:
A kind of numerically-controlled machine tool real-time monitoring system, wherein include: intelligent terminal, background server and numerically-controlled machine tool, the intelligence
Energy terminal and numerically-controlled machine tool are connected with the background server；It is provided in the numerically-controlled machine tool several for acquiring numerical control
The sensor of lathe operation data；Fault message storehouse and treatment Countermeasures, the background service are stored in the background server
The numerically-controlled machine tool operation data that device is used to acquire the sensor judges, obtains the fault message of numerically-controlled machine tool operation, according to
The fault message searches corresponding treatment Countermeasures, and the fault message and treatment Countermeasures are sent to intelligent terminal.
The numerically-controlled machine tool real-time monitoring system, wherein the sensor includes for detecting Workpiece clamping pressure
Pressure sensor, the displacement sensor for detecting electric main shaft of digital control machine tool moving distance, the oil pressure for detecting hydraulic-driven
Oil pressure sensor and temperature sensor for monitoring spindle motor running temperature.
The numerically-controlled machine tool real-time monitoring system, wherein be provided on the intelligent terminal for by scanning two dimension
Code realizes the camera of guest login.
The numerically-controlled machine tool real-time monitoring system, wherein the intelligent terminal and numerically-controlled machine tool are provided at least 1
It is a.
The numerically-controlled machine tool real-time monitoring system, wherein the intelligent terminal is PC or smart phone.
A kind of implementation method of numerically-controlled machine tool real-time monitoring system, wherein comprising steps of
Sensor in numerically-controlled machine tool is acquired numerically-controlled machine tool operation data, and by collected numerically-controlled machine tool operation data
It is sent to background server；
Background server receives the numerically-controlled machine tool operation data, judges whether numerically-controlled machine tool operation exception occurs, works as numerical control machine
When bed occurs abnormal, corresponding fault message is obtained, and corresponding treatment Countermeasures are searched according to the fault message；
The fault message and treatment Countermeasures are sent to intelligent terminal by background server.
The implementation method, wherein the step background server receives the numerically-controlled machine tool operation data, judges number
Whether control lathe operation there is exception, when numerically-controlled machine tool occurs abnormal, obtains corresponding fault message, and according to the failure
The corresponding treatment Countermeasures of information searching specifically include:
Background server receives the numerically-controlled machine tool operation data, judges whether the numerically-controlled machine tool operation data is more than preset
It is abnormal then to judge that numerically-controlled machine tool occurs when being more than preset threshold value for threshold value；
Corresponding fault message is obtained, and corresponding treatment Countermeasures are searched according to the fault message.
The implementation method, wherein numerically-controlled machine tool operation data is carried out including the sensor in step numerically-controlled machine tool
Acquisition, and collected numerically-controlled machine tool operation data is sent to before background server further include:
Sensor is set on corresponding component inside the numerically-controlled machine tool in advance, the component includes work holder, electro spindle
Sliding rail, hydraulic-driven and spindle motor, the sensor include pressure sensor, displacement sensor, oil pressure sensor and
Temperature sensor.
The implementation method, wherein the fault message and treatment Countermeasures are sent to by the step background server
After intelligent terminal further include:
Log in the intelligent terminal；
The fault message is handled according to the treatment Countermeasures.
The implementation method, wherein the mode for logging in the intelligent terminal include: operator by input account and
The mode of password carried out on intelligent terminal log in or visitor in such a way that the camera on intelligent terminal scans the two-dimensional code
It is logged on intelligent terminal.
The utility model has the advantages that the present invention provides a kind of numerically-controlled machine tool real-time monitoring system and its implementation, wherein system packet
It includes: intelligent terminal, background server and numerically-controlled machine tool.Technical solution of the present invention in numerically-controlled machine tool due to being provided with sensor
The operation data for acquiring numerically-controlled machine tool, stores fault message storehouse and treatment Countermeasures in background server, when event occurs in lathe
When barrier, corresponding countermeasure timely can be searched according to fault message and be sent to intelligent terminal, improve the processing effect of failure
Rate, it is incomplete to solve existing solution prior art numerically-controlled machine tool alarm system, the skill that fault message can not be handled in time
Art problem.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of numerically-controlled machine tool real-time monitoring system of the present invention.
Fig. 2 is a kind of implementation method flow chart of numerically-controlled machine tool real-time monitoring system of the present invention.
Specific embodiment
To make the objectives, technical solutions, and advantages of the present invention clearer and more explicit, right as follows in conjunction with drawings and embodiments
The present invention is further described.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and do not have to
It is of the invention in limiting.
Referring to Fig. 1, a kind of numerically-controlled machine tool real-time monitoring system of the invention, wherein include: intelligent terminal, background service
Device and numerically-controlled machine tool, the intelligent terminal and numerically-controlled machine tool are connected with the background server；It is set in the numerically-controlled machine tool
It is equipped with several sensors for being used to acquire numerically-controlled machine tool operation data；Stored in the background server fault message storehouse and
Treatment Countermeasures, the numerically-controlled machine tool operation data that the background server is used to acquire the sensor judge, obtain numerical control machine
The fault message of bed operating searches corresponding treatment Countermeasures according to the fault message, and by the fault message and processing pair
Plan is sent to intelligent terminal.
In a preferred embodiment, numerically-controlled machine tool of the invention specifically may include numerical tool operation face
Plate, PLC controller, electro spindle, the action component for controlling electro spindle movement, the hydraulic package for driving electro spindle to move
And the clamping device for placing workpiece to be processed, the present invention are provided with different sensors on different workpiece positions,
Sensor in numerically-controlled machine tool is connected with the PLC controller in lathe, and PLC controller is connected with background server.
In a preferred embodiment, the sensor includes the pressure sensing for detecting Workpiece clamping pressure
The oil pressure biography of device, the displacement sensor for detecting electric main shaft of digital control machine tool moving distance, the oil pressure for detecting hydraulic-driven
Sensor and temperature sensor for monitoring spindle motor running temperature.Wherein, displacement sensor can be photoelectric sensor.
In a preferred embodiment, it is provided on the intelligent terminal and is visited for being realized by scanning the two-dimensional code
The camera that visitor logs in.Intelligent terminal of the invention can be logged in by two different modes, including operator steps on
Record and guest login have the permission of modification terminal inner paramter after operator's registration terminal, and after guest login only
The permission for browsing relevant fault message cannot achieve the operation on intelligent terminal.
In a preferred embodiment, the intelligent terminal and numerically-controlled machine tool are provided at least one.The present invention is
It is to realize that the operating status of numerically-controlled machine tool to more different control system types monitors in real time by a server
Technical solution, on server end establish have the lathe numbering comprising lathe, lathe title, device code, control system class
Type, IP address, port numbers, operation mode and device location database, when numerically-controlled machine tool break down when, background server energy
The identification of enough accurate informations stored according to database is which platform numerically-controlled machine tool breaks down.Intelligent terminal of the invention can also
Multiple to be provided with, intelligent terminal can be with the one-to-one connection of numerically-controlled machine tool, can also a pair of of multi-connection, intelligent terminal and backstage
Server is established after connection, the data in available background service sundries database, realizes the management to numerically-controlled machine tool.
In a preferred embodiment, the intelligent terminal is PC or smart phone.It, can when intelligent terminal is PC
Connection is established with background server to input corresponding IP address by browser log-on webpage in PC, is loaded by webpage corresponding
Login interface realize logging in system by user and management；When intelligent terminal is smart phone, then under needing in smart phone
Corresponding APP is carried, smart phone is connect by wireless network with server below, and user logs in by inputting user name and account
The management of APP realization system.
Referring to fig. 2, a kind of implementation method of numerically-controlled machine tool real-time monitoring system, wherein comprising steps of
Sensor in S100, numerically-controlled machine tool is acquired numerically-controlled machine tool operation data, and collected numerically-controlled machine tool is transported
Row data are sent to background server；
S200, background server receive the numerically-controlled machine tool operation data, judge whether numerically-controlled machine tool operation exception occurs, work as number
When controlling lathe appearance exception, corresponding fault message is obtained, and corresponding treatment Countermeasures are searched according to the fault message；
The fault message and treatment Countermeasures are sent to intelligent terminal by S300, background server.
In a preferred embodiment, the step S200 is specifically included:
S210, background server receive the numerically-controlled machine tool operation data, judge the numerically-controlled machine tool operation data whether be more than
It is abnormal then to judge that numerically-controlled machine tool occurs when being more than preset threshold value for preset threshold value；
S220, corresponding fault message is obtained, and corresponding treatment Countermeasures is searched according to the fault message.
In a preferred embodiment, before the step S100 further include:
S90, sensor is set on corresponding component inside the numerically-controlled machine tool in advance, the component includes work holder, electricity
Main spindle sliding track, hydraulic-driven and spindle motor, the sensor include pressure sensor, displacement sensor, oil pressure sensor
And temperature sensor.
In a preferred embodiment, after the step S300 further include:
S400, the intelligent terminal is logged in；
S500, the fault message is handled according to the treatment Countermeasures.
In a preferred embodiment, the mode for logging in the intelligent terminal includes: that operator passes through input account
The mode of family and password carries out the side logged in or visitor is scanned the two-dimensional code by the camera on intelligent terminal on intelligent terminal
Formula is logged on intelligent terminal.
In conclusion the present invention provides a kind of numerically-controlled machine tool real-time monitoring system and its implementation, wherein system packet
It includes: intelligent terminal, background server and numerically-controlled machine tool.Technical solution of the present invention in numerically-controlled machine tool due to being provided with sensor
The operation data for acquiring numerically-controlled machine tool, stores fault message storehouse and treatment Countermeasures in background server, when event occurs in lathe
When barrier, corresponding countermeasure timely can be searched according to fault message and be sent to intelligent terminal, improve the processing effect of failure
Rate, it is incomplete to solve existing solution prior art numerically-controlled machine tool alarm system, the skill that fault message can not be handled in time
Art problem.
It should be understood that the application of the present invention is not limited to the above for those of ordinary skills can
With improvement or transformation based on the above description, all these modifications and variations all should belong to the guarantor of appended claims of the present invention
Protect range.
Claims (10)
1. a kind of numerically-controlled machine tool real-time monitoring system characterized by comprising intelligent terminal, background server and numerical control machine
Bed, the intelligent terminal and numerically-controlled machine tool are connected with the background server；Several use is provided in the numerically-controlled machine tool
In the sensor of acquisition numerically-controlled machine tool operation data；Fault message storehouse and treatment Countermeasures, institute are stored in the background server
It states numerically-controlled machine tool operation data of the background server for acquiring the sensor to judge, obtains the failure of numerically-controlled machine tool operation
Information searches corresponding treatment Countermeasures according to the fault message, and the fault message and treatment Countermeasures is sent to intelligence
Terminal.
2. numerically-controlled machine tool real-time monitoring system according to claim 1, which is characterized in that the sensor includes for examining
Survey the pressure sensor of Workpiece clamping pressure, the displacement sensor for detecting electric main shaft of digital control machine tool moving distance, for examining
Survey the oil pressure sensor of the oil pressure of hydraulic-driven and the temperature sensor for monitoring spindle motor running temperature.
3. numerically-controlled machine tool real-time monitoring system according to claim 1, which is characterized in that be provided on the intelligent terminal
For realizing the camera of guest login by scanning the two-dimensional code.
4. numerically-controlled machine tool real-time monitoring system according to claim 1, which is characterized in that the intelligent terminal and numerical control machine
Bed is provided at least one.
5. numerically-controlled machine tool real-time monitoring system according to claim 1, which is characterized in that the intelligent terminal is PC or intelligence
It can mobile phone.
6. a kind of implementation method of numerically-controlled machine tool real-time monitoring system, which is characterized in that comprising steps of
Sensor in numerically-controlled machine tool is acquired numerically-controlled machine tool operation data, and by collected numerically-controlled machine tool operation data
It is sent to background server；
Background server receives the numerically-controlled machine tool operation data, judges whether numerically-controlled machine tool operation exception occurs, works as numerical control machine
When bed occurs abnormal, corresponding fault message is obtained, and corresponding treatment Countermeasures are searched according to the fault message；
The fault message and treatment Countermeasures are sent to intelligent terminal by background server.
7. implementation method according to claim 6, which is characterized in that the step background server receives the numerical control machine
Bed operating data, judge whether numerically-controlled machine tool operation exception occurs, when numerically-controlled machine tool occurs abnormal, obtain corresponding failure letter
Breath, and corresponding treatment Countermeasures are searched according to the fault message and are specifically included:
Background server receives the numerically-controlled machine tool operation data, judges whether the numerically-controlled machine tool operation data is more than preset
It is abnormal then to judge that numerically-controlled machine tool occurs when being more than preset threshold value for threshold value；
Corresponding fault message is obtained, and corresponding treatment Countermeasures are searched according to the fault message.
8. implementation method according to claim 6, which is characterized in that including the sensor in step numerically-controlled machine tool to numerical control
Lathe operation data is acquired, and collected numerically-controlled machine tool operation data is sent to before background server further include:
Sensor is set on corresponding component inside the numerically-controlled machine tool in advance, the component includes work holder, electro spindle
Sliding rail, hydraulic-driven and spindle motor, the sensor include pressure sensor, displacement sensor, oil pressure sensor and
Temperature sensor.
9. implementation method according to claim 6, which is characterized in that the step background server is by the fault message
It is sent to after intelligent terminal with treatment Countermeasures further include:
Log in the intelligent terminal；
The fault message is handled according to the treatment Countermeasures.
10. implementation method according to claim 9, which is characterized in that the mode for logging in the intelligent terminal includes: operation
Personnel are logged on intelligent terminal by way of input account and password or visitor passes through the camera on intelligent terminal
The mode scanned the two-dimensional code is logged on intelligent terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811550113.3A CN109581968A (en) | 2018-12-18 | 2018-12-18 | A kind of numerically-controlled machine tool real-time monitoring system and its implementation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811550113.3A CN109581968A (en) | 2018-12-18 | 2018-12-18 | A kind of numerically-controlled machine tool real-time monitoring system and its implementation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109581968A true CN109581968A (en) | 2019-04-05 |
Family
ID=65930797
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811550113.3A Pending CN109581968A (en) | 2018-12-18 | 2018-12-18 | A kind of numerically-controlled machine tool real-time monitoring system and its implementation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109581968A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112504717A (en) * | 2020-12-21 | 2021-03-16 | 华南理工大学 | Moving device's dynamic and static characteristic recognition device |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103558806A (en) * | 2013-11-13 | 2014-02-05 | 桂林正菱第二机床有限责任公司 | Fault treatment system of numerical control machine tool |
| CN106529684A (en) * | 2016-10-19 | 2017-03-22 | 华中科技大学 | Maintenance decision-making system for numerical control machine tool and method thereof |
| CN206115248U (en) * | 2016-08-04 | 2017-04-19 | 浙江工贸职业技术学院 | Numerical control fault diagnostic based on internet |
| CN107168244A (en) * | 2017-07-10 | 2017-09-15 | 吉林工程技术师范学院 | A kind of Digit Control Machine Tool running status on-line monitoring and warning system |
| CN107390636A (en) * | 2017-08-28 | 2017-11-24 | 德阳杰创科技有限公司 | A kind of numerical control device operational monitoring method and maintaining method and system |
| WO2018074799A1 (en) * | 2016-10-18 | 2018-04-26 | 삼성전자 주식회사 | Electronic apparatus for monitoring state of machine tool and control method thereof |
| CN207301773U (en) * | 2017-09-08 | 2018-05-01 | 深圳市智物联网络有限公司 | A kind of numerical control machine tool monitoring system based on Internet of Things |
| CN108196514A (en) * | 2018-03-29 | 2018-06-22 | 武汉理工大学 | A kind of numerically-controlled machine tool operating status long-distance monitoring method |
-
2018
- 2018-12-18 CN CN201811550113.3A patent/CN109581968A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103558806A (en) * | 2013-11-13 | 2014-02-05 | 桂林正菱第二机床有限责任公司 | Fault treatment system of numerical control machine tool |
| CN206115248U (en) * | 2016-08-04 | 2017-04-19 | 浙江工贸职业技术学院 | Numerical control fault diagnostic based on internet |
| WO2018074799A1 (en) * | 2016-10-18 | 2018-04-26 | 삼성전자 주식회사 | Electronic apparatus for monitoring state of machine tool and control method thereof |
| CN106529684A (en) * | 2016-10-19 | 2017-03-22 | 华中科技大学 | Maintenance decision-making system for numerical control machine tool and method thereof |
| CN107168244A (en) * | 2017-07-10 | 2017-09-15 | 吉林工程技术师范学院 | A kind of Digit Control Machine Tool running status on-line monitoring and warning system |
| CN107390636A (en) * | 2017-08-28 | 2017-11-24 | 德阳杰创科技有限公司 | A kind of numerical control device operational monitoring method and maintaining method and system |
| CN207301773U (en) * | 2017-09-08 | 2018-05-01 | 深圳市智物联网络有限公司 | A kind of numerical control machine tool monitoring system based on Internet of Things |
| CN108196514A (en) * | 2018-03-29 | 2018-06-22 | 武汉理工大学 | A kind of numerically-controlled machine tool operating status long-distance monitoring method |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112504717A (en) * | 2020-12-21 | 2021-03-16 | 华南理工大学 | Moving device's dynamic and static characteristic recognition device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104750027A (en) | Tool breakage warning system based on machine tool spindle power signals | |
| CN108303934A (en) | Dust concentration TT＆C system based on cloud framework | |
| CN109581968A (en) | A kind of numerically-controlled machine tool real-time monitoring system and its implementation | |
| CN102937802A (en) | System and method for monitoring operating state of device | |
| CN103728911A (en) | Early warning method and device for data monitoring | |
| CN108584588B (en) | Elevator door fault detection method based on large-scale flow data | |
| CN105389610B (en) | A kind of method that intelligent manufacturing system is realized using memory-type RFID label tag | |
| CN204993451U (en) | Equipment inspection monitor platform based on cloud network | |
| CN106113567A (en) | A kind of large-sized hydraulic press running status intelligent monitoring and failure warning system | |
| CN205644259U (en) | Industrial equipment remote control system based on VPN technique | |
| CN207266189U (en) | A kind of laser processing area personnel safety monitoring system | |
| CN110365717A (en) | Industrial intrusion detection method and system based on HART-IP agreement | |
| CN112496451A (en) | Intelligent sawing machine control technology | |
| CN106952263A (en) | A kind of depth self study visual analysis system | |
| CN112153067B (en) | Edge computing safety system based on block chain | |
| CN210862771U (en) | Intelligent inspection management system for operating personnel of large power plant | |
| CN207992764U (en) | Dust concentration TT＆C system based on cloud framework | |
| CN104113939A (en) | Method and device for processing operation on terminal peripheral | |
| CN112408143A (en) | Elevator thing networking operation monitoring system based on cloud platform | |
| CN111552248A (en) | Method for intelligent control system equipment OEE remote operation and maintenance | |
| CN206936961U (en) | A kind of online tool wear degree automatic checkout system | |
| CN112152851A (en) | Data access method for inspection robot | |
| CN113743687A (en) | Process management method and system based on SPC | |
| CN111774932A (en) | Cutter health condition online monitoring method, device and system | |
| CN110890789A (en) | Substation safety control active defense system based on ubiquitous power Internet of things |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190405 |