CN109277126A - A kind of intelligent multicylinder hydraulic spindle breaker with remote monitoring function - Google Patents
A kind of intelligent multicylinder hydraulic spindle breaker with remote monitoring function Download PDFInfo
- Publication number
- CN109277126A CN109277126A CN201711378213.8A CN201711378213A CN109277126A CN 109277126 A CN109277126 A CN 109277126A CN 201711378213 A CN201711378213 A CN 201711378213A CN 109277126 A CN109277126 A CN 109277126A
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- China
- Prior art keywords
- intelligent
- machine
- data acquisition
- host
- acquisition equipment
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2/00—Crushing or disintegrating by gyratory or cone crushers
- B02C2/02—Crushing or disintegrating by gyratory or cone crushers eccentrically moved
- B02C2/04—Crushing or disintegrating by gyratory or cone crushers eccentrically moved with vertical axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C25/00—Control arrangements specially adapted for crushing or disintegrating
Abstract
The invention discloses a kind of intelligent multicylinder hydraulic spindle breaker with remote monitoring function, includes host, and several sensors and absolute value encoder for being mounted on host;Related data on host is collected by sensor and absolute value encoder, and is electrically connected equipment by transmitter etc. and is sent related data to by machine data acquisition equipment;Data acquisition equipment is separately connected matched intelligent numerical control server with transmitter by the PLC built in data acquisition equipment by machine by machine;Intelligent numerical control server internal is embedded in PLC, GPRS embedded device;On the one hand host connects Intelligent control platform by fieldbus by the intelligent numerical control server, realize human-computer interaction;On the other hand, intelligent numerical control server is by wireless transmission connection background data server, and connects web terminal by background data server, directly can check related data by terminals such as mobile phone, computers.
Description
Technical field
The present invention relates to a kind of vertical pulverizer, in particular to a kind of intelligent multicylinder hydraulic circle with remote monitoring function
Conic crusher.
Background technique
Multi-cylinder cone crusher be in a kind of broken typical crushing plant with hard material fine crushing.It is in spring cone crusher
Grow up on the basis of machine, its basic structure is similar to spring cone crusher, is applied to mining industry, metallurgy, building, change
Multiple industries such as work, electric power, traffic.In industrial 4.0 the internet of things era, traditional machine industry is also badly in need of upgrading;
Experience and mechanical periodic maintenance of traditional multicylinder hydraulic spindle breaker in maintenance mainly by worker, to host
True complete state be difficult to estimate;In production and operation, it is also difficult to reach and excavate producing line potential, promote producing line yield, reduce
The effect of production cost.
Summary of the invention
The technical problem to be solved by the present invention is to overcome existing multicylinder hydraulic spindle breakers to the true complete of host
State is difficult to estimate;It is extremely difficult to excavate the defect of producing line potential, a kind of intelligent multi-cylinder liquid with remote monitoring function is provided
Gyratory crusher is pressed, to solve the above problems.
In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions: one kind having remote monitoring function
Intelligent multicylinder hydraulic spindle breaker, including host, the rack being fixed on host, rack side be provided with accumulator, machine
Frame bottom center is connected by the main shaft that bearing is fixedly connected with accumulator;Main shaft is externally connected to several big pinion gears, main
Axis is connected to the motor by the transmission shaft on winged sheave and is connect;It is disposed with bushing and eccentric bushing under mantle on spindle outer wall, moves
It bores lower bushing to be fixed on the inside of eccentric bushing, and in eccentric bushing external connection crushing wall, crushing wall is fastened on master by lock-screw
On axis, feed hopper is connected to right above crushing wall, feed hopper periphery is disposed with rolled mortar wall, adjusting sleeve and support from inside to outside
Set, support sleeve are externally connected to locking cylinder, and rolled mortar wall, adjusting sleeve and support sleeve are fastened on feed hopper by locking cylinder, adjusting sleeve
Outside is adjusted by hydraulic adjustment motor, and hydraulic adjustment motor is arranged on the outside of support sleeve;Several sensings are installed on host
Device and absolute value encoder;Related data on host is collected by sensor and absolute value encoder, and passes through transmitter
Related data is sent to by machine data acquisition equipment Deng equipment is electrically connected;Data acquisition equipment is adopted by data by machine by machine
PLC and transmitter built in collection equipment are separately connected matched intelligent numerical control server;The insertion of intelligent numerical control server internal
PLC, GPRS embedded device;On the one hand host connects Intelligent control by fieldbus by the intelligent numerical control server and puts down
Platform realizes human-computer interaction;On the other hand, intelligent numerical control server is by wireless transmission connection background data server, and passes through
Background data server connects web terminal, directly can check related data by terminals such as mobile phone, computers.
As a preferred technical solution of the present invention, data acquisition equipment is automatically controlled using the stainless steel material of customization by machine
Case, having a size of 550*200*400;Electric cabinet is provided with 35mm standard rail, wherein PLC and transmitter included by acquisition equipment
On the standard rail of 35mm.
As a preferred technical solution of the present invention, data acquisition equipment increases dustproof and waterproof and designs by machine, by machine
Data acquisition equipment on host sensor and absolute value encoder linked by a multi-core cable;Collection is installed on host
Wire box with linking for data acquisition equipment by machine is realized by the jack of heavy-duty connector, solid and reliable.
As a preferred technical solution of the present invention, sensor and absolute value encoder include several sensors and absolutely
It is worth encoder;Several sensors include temperature sensor, close switch, flow switch, shock sensor, the functional character of embodiment
It is detected including lubricating oil temperature, boss rod holds tachometric survey, flow of lubrication detection, the detection of mainframe entirety vibration amplitude;It adopts
With the degree of wear of absolute value encoder measurement rolled mortar wall, after toothed disc one distance of every rotation, one number of encoder meter passes through
Statistical coding device counting conversion discharge gate size to extrapolate rolled mortar wall the degree of wear how.
As a preferred technical solution of the present invention, the temperature sensor uses analog quantity 4-20ma signal, temperature
Transmitter is integrated with temperature sensor, and temperature sensor front section is about 20cm, is guaranteed with the oil in fuel tank sufficiently
Contact, sensor tail end involve equipment by two signal wires to machine;The temperature sensor shares 3, respectively measurement and host
Run relevant tank temperature, oil temperature supplying, returning-oil temperature.
As a preferred technical solution of the present invention, it is described close to inductive switching distance be more than 12mm, by close to switch
Two included bolts are fixed on switch bracket, and the switch bracket is fixed on bearing block, and switch bracket steel construction is included
Defencive function is prevented from approaching switching and be smashed by falling rocks.
As a preferred technical solution of the present invention, the flow switch is the active signal for exporting switching value, directly
It is led by machine in data acquisition equipment by multi-core cable.
As a preferred technical solution of the present invention, the shock sensor is the passive signal for exporting switching value, directly
Multi-core cable was connected to lead by machine in data acquisition equipment.
As a preferred technical solution of the present invention, the intelligent numerical control server includes the host control that PLC is core
System processed and GPRS embedded module;The data that embedded module is PLC in data acquisition equipment by main website reading machine, lead to
It crosses GPRS signal and is transferred to data background data server.
As a preferred technical solution of the present invention, the data of the PLC in intelligent numerical control server only pass through one 485
Fieldbus just by the data acquisition of organic other data acquisition equipment come, data acquisition equipment is default compiles by all machines
Number slave station.
The beneficial effects obtained by the present invention are as follows being: the intelligent multicylinder hydraulic spindle breaker that the invention uses may be implemented to lead
Machine status information energy real-time monitoring, such as host electric current, lubricating oil temperature, bearing revolving speed, flow of lubrication, rolled mortar wall abrasion loss
Deng the parameter closely related with production and operation;Using network technology more flourishing now, will be run to crusher related in real time
Data background data server is sent to by network technology, by background data server cloudization centralized processing feed back again
To each terminal;Such as the web terminal that the teledatas such as cell phone intelligent equipment, computer are shown, and human-computer interaction at the scene
Intelligent control platform 80 on, processing that can be in due course to the intelligence multicylinder hydraulic spindle breaker.Intellectualized reconstruction is to multi-cylinder liquid
Pressure circular cone host and monitoring, maintenance, the operation management of entire producing line etc. are of great significance.
Detailed description of the invention
Attached drawing is used to provide further understanding of the present invention, and constitutes part of specification, with reality of the invention
It applies example to be used to explain the present invention together, not be construed as limiting the invention.
In the accompanying drawings:
Fig. 1 is multicylinder hydraulic spindle breaker part assembling drawing of the present invention;
Fig. 2 is present system structure flow chart.
Figure label: 1, motor;2, fly sheave;3, bushing under mantle;4, big pinion gear;5, main shaft;6, eccentric bushing;7, machine
Frame;8, accumulator;9, crushing wall;10, hydraulic adjustment motor;11, adjusting sleeve;12, lock-screw;13, feed hopper;14, it locks
Cylinder;15, support sleeve;16, rolled mortar wall;20, sensor and absolute value encoder;30, host;40, data acquisition equipment by machine;
50, intelligent numerical control server;60, background data server;70, web terminal;80, Intelligent control platform.
Specific embodiment
Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings, it should be understood that preferred reality described herein
Apply example only for the purpose of illustrating and explaining the present invention and is not intended to limit the present invention.
In the description of the present invention, it should be noted that the orientation of the instructions such as term "vertical", "upper", "lower", "horizontal"
Or positional relationship is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description of the present invention and simplification of the description, and
It is not that the device of indication or suggestion meaning or element must have a particular orientation, be constructed and operated in a specific orientation, therefore
It is not considered as limiting the invention.
In the description of the present invention, it is also necessary to which explanation is unless specifically defined or limited otherwise, term " setting ",
" installation ", " connected ", " connection " shall be understood in a broad sense, for example, it may be fixedly connected, may be a detachable connection or one
Connect to body;It can be mechanical connection, be also possible to be electrically connected;It can be directly connected, it can also be indirect by intermediary
It is connected, can be the connection inside two elements.For the ordinary skill in the art, it can manage as the case may be
Solve the concrete meaning of above-mentioned term in the present invention.
Embodiment: as shown in Figs. 1-2, it is broken that the present invention provides a kind of intelligent multicylinder hydraulic spindle with remote monitoring function
Broken machine, including host 30, the rack 7 being fixed on host 30,7 side of rack are provided with accumulator 8,7 bottom center of rack
The main shaft 5 being fixedly connected by bearing is connected with accumulator 8;Main shaft 5 is externally connected to several big pinion gears 4, and main shaft 5 is by flying
Transmission shaft on sheave 2 is connected with motor 1;Bushing 3 and eccentric bushing 6 under mantle are disposed on 5 outer wall of main shaft, under mantle
Bushing 3 is fixed on 6 inside of eccentric bushing, and in 6 external connection crushing wall 9 of eccentric bushing, crushing wall 9 is fastened on by lock-screw 12
On main shaft 5, feed hopper 13 is connected to right above crushing wall 9,13 periphery of feed hopper is disposed with rolled mortar wall 16, adjustment from inside to outside
Set 11 and support sleeve 15, support sleeve 15 are externally connected to locking cylinder 14, and locking cylinder 14 is by rolled mortar wall 16, adjusting sleeve 11 and support sleeve
15 are fastened on feed hopper 13, are adjusted outside adjusting sleeve 11 by hydraulic adjustment motor 10, and the hydraulic setting of adjustment motor 10 is being propped up
15 outside of support set;Several sensors and absolute value encoder 20 are installed on host 30;Sensor and absolute value encoder 20
Related data on host 30 is collected, and equipment is electrically connected by transmitter etc. and sends related data to by machine number
According to acquisition equipment 40;Data acquisition equipment 40 is connected by the PLC built in data acquisition equipment 40 by machine with transmitter respectively by machine
Connect matched intelligent numerical control server 50;Intelligent numerical control server 50 is internally embedded PLC, GPRS embedded device;Host 30 is logical
It crosses 50 one side of intelligent numerical control server and Intelligent control platform 80 is connected by fieldbus, realize human-computer interaction;Another party
Face, intelligent numerical control server 50 are connected by wireless transmission connection background data server 60 by background data server 60
Web terminal 70 is connect, directly can check related data by terminals such as mobile phone, computers.
Data acquisition equipment 40 is using the stainless steel material electric cabinet customized by machine, having a size of 550*200*400;Electric cabinet
It is provided with 35mm standard rail, wherein PLC included by acquisition equipment and transmitter are on the standard rail of 35mm;It is described not
Rust steel material electric cabinet increase dustproof and waterproof design, on host 30 sensor and absolute value encoder 20 pass through one
The link of root multi-core cable;It is installed with cable concentrator on host 30, with linking for data acquisition equipment 40 by machine is connected by heavy duty
The jack for connecing device is realized, solid and reliable.
Sensor and absolute value encoder 20 include several sensors and absolute value encoder;Several sensors include temperature
Sensor, close switch, flow switch, shock sensor, the functional character of embodiment include lubricating oil temperature detection, host bearing
Tachometric survey, flow of lubrication detection, the detection of mainframe entirety vibration amplitude;Using absolute value encoder measurement rolled mortar wall 16
The degree of wear, after toothed disc one distance of every rotation, one number of encoder meter, the counting for passing through statistical coding device converts discharge gate
Size to extrapolate rolled mortar wall 16 the degree of wear how;The temperature sensor uses analog quantity 4-20ma signal, temperature
Degree transmitter is integrated with temperature sensor, and temperature sensor front section is about 20cm, and guarantee is filled with the oil in fuel tank
Tap touching, sensor tail end involve equipment by two signal wires to machine;The temperature sensor shares 3, respectively measurement and master
Machine runs relevant tank temperature, oil temperature supplying, returning-oil temperature;It is described close to inductive switching distance be more than 12mm, by approach open
It closes two included bolts to be fixed on switch bracket, the switch bracket is fixed on bearing block, and switch bracket steel construction is certainly
Band defencive function is prevented from approaching switching and be smashed by falling rocks;The flow switch is the active signal for exporting switching value, is directly passed through
Multi-core cable is led by machine in data acquisition equipment 40;The shock sensor is the passive signal for exporting switching value, directly logical
Multi-core cable is crossed to lead by machine in data acquisition equipment 40.
The intelligent numerical control server 50 includes the engine control system and GPRS embedded module that PLC is core;It is embedding
Enter the data that formula module is PLC in data acquisition equipment 40 by main website reading machine, number of units after data is transferred to by GPRS signal
According to server 60;The data of PLC in intelligent numerical control server 50 only pass through 485 fieldbus just for the organic other data of institute
The data acquisition of acquisition equipment 40 comes, and data acquisition equipment 40 is preset numbers slave station by all machines.
It is specific: by adopting the above-described technical solution, the technical effect that can achieve includes: the present invention using sensor
And absolute value encoder 20 is monitored the various mechanical fittings in 30 equipment of host, and makes emergency processing in time, such as:
By temperature sensor to lubricating oil temperature protect alarm shut down, the excessively high possible cause of lubricating oil temperature be lubrication shortage of oil or
It is dirty;It is arranged on bearing arrangement close to switch, once occurring operation irregularity on bearing arrangement, bearing occurs being broken or rub
The case where loss, can shut down in time;Simultaneously include: the monitoring to flow of lubrication, can star stand-by pump when underfed
Increase oil pipe in flow of lubrication, multicylinder hydraulic spindle breaker rotating speed of transmission shaft may be implemented measurement, when motor triangle
Band has skidded or when the case where belt fracture, and the revolving speed of transmission shaft will appear exception, and technical solution of the present invention can be timely
Detect stall fault message and timely feedback, remind Field Force overhaul;When absolute value encoder measures rolled mortar wall
When 1616, the measurement of 1616 abrasion loss of rolled mortar wall can prompting changing rolled mortar wall 16 when rolled mortar wall 16 is worn to a certain extent;It will
These data are focused on by 60 cloudization of background data server and feed back to each terminal again, such as cell phone intelligent equipment,
The web terminal 70 that the teledatas such as computer are shown;It, can be to this and on the in due course Intelligent control platform 80 of human-computer interaction at the scene
The in due course processing of intelligent multicylinder hydraulic spindle breaker.
Finally, it should be noted that these are only the preferred embodiment of the present invention, it is not intended to restrict the invention, although
Present invention has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, still can be right
Technical solution documented by foregoing embodiments is modified or equivalent replacement of some of the technical features.It is all
Within the spirit and principles in the present invention, any modification, equivalent replacement, improvement and so on should be included in protection of the invention
Within the scope of.
Claims (10)
1. a kind of intelligent multicylinder hydraulic spindle breaker with remote monitoring function, which is characterized in that including host (30), Gu
The rack (7) being scheduled on host (30), rack (7) side are provided with accumulator (8), and rack (7) bottom center passes through bearing
The main shaft (5) being fixedly connected is connected with accumulator (8);Main shaft (5) is externally connected to several big pinion gears (4), and main shaft (5) passes through
The transmission shaft flown on sheave (2) is connected with motor (1);Bushing under mantle (3) and bias are disposed on main shaft (5) outer wall
It covers (6), bushing (3) is fixed on the inside of eccentric bushing (6) under mantle, and in eccentric bushing (6) external connection crushing wall (9), crushing wall
(9) it is fastened on main shaft (5) by lock-screw (12), is connected to feed hopper (13) right above crushing wall (9), feed hopper (13) is outside
Week is disposed with rolled mortar wall (16), adjusting sleeve (11) and support sleeve (15) from inside to outside, and support sleeve (15) is externally connected to lock
Rolled mortar wall (16), adjusting sleeve (11) and support sleeve (15) are fastened on feed hopper (13) by tight cylinder (14), locking cylinder (14), are adjusted
It covers and is adjusted outside (11) by hydraulic adjustment motor (10), hydraulic adjustment motor (10) setting is on the outside of support sleeve (15);Host
(30) several sensors and absolute value encoder (20) are installed on;Sensor and absolute value encoder (20) are by host (30)
On related data be collected, and equipment be electrically connected by transmitter etc. send related data to by machine data acquisition and set
Standby (40);Data acquisition equipment (40) is separately connected by the PLC built in data acquisition equipment (40) by machine with transmitter by machine
Matched intelligent numerical control server (50);Intelligent numerical control server (50) is internally embedded PLC, GPRS embedded device;Host
(30) Intelligent control platform (80) are on the one hand connected by fieldbus by the intelligent numerical control server (50), realized man-machine mutual
It is dynamic;On the other hand, intelligent numerical control server (50) is by wireless transmission connection background data server (60), and passes through rear number of units
Web terminal (70) are connected according to server (60), directly can check related data by terminals such as mobile phone, computers.
2. a kind of intelligent multicylinder hydraulic spindle breaker with remote monitoring function according to claim 1, feature
It is, data acquisition equipment (40) is using the stainless steel material electric cabinet customized by machine, having a size of 550*200*400;Electric cabinet
It is provided with 35mm standard rail, wherein PLC included by acquisition equipment and transmitter are on the standard rail of 35mm.
3. a kind of intelligent multicylinder hydraulic spindle breaker with remote monitoring function according to claim 1, feature
It is, increases dustproof and waterproof design, data acquisition equipment (40) and host (30) by machine by machine on data acquisition equipment (40)
On sensor and absolute value encoder (20) pass through the link of multi-core cable;Host is installed with cable concentrator on (30), with
The link of data acquisition equipment (40) is realized by the jack of heavy-duty connector by machine, solid and reliable.
4. a kind of intelligent multicylinder hydraulic spindle breaker with remote monitoring function according to claim 1, feature
It is, sensor and absolute value encoder (20) include several sensors and absolute value encoder;Several sensors include temperature
Sensor, close switch, flow switch, shock sensor, the functional character of embodiment include lubricating oil temperature detection, host bearing
Tachometric survey, flow of lubrication detection, the detection of mainframe entirety vibration amplitude;Rolled mortar wall (16) are measured using absolute value encoder
The degree of wear, after toothed disc one distance of every rotation, one number of encoder meter, the counting for passing through statistical coding device converts discharge
Mouthful size to extrapolate rolled mortar wall (16) the degree of wear how.
5. a kind of intelligent multicylinder hydraulic spindle breaker with remote monitoring function according to claim 4, feature
It is, the temperature sensor uses analog quantity 4-20ma signal, and temperature transmitter is integrated with temperature sensor, temperature
Sensor front section is about 20cm, and guarantee comes into full contact with the oil in fuel tank, and sensor tail end involves two signal wires to machine
Other equipment;The temperature sensor shares 3, measures tank temperature relevant to host operation, oil temperature supplying, oil return temperature respectively
Degree.
6. a kind of intelligent multicylinder hydraulic spindle breaker with remote monitoring function according to claim 4, feature
Be, it is described close to inductive switching distance be more than 12mm, by close to switch carry two bolts be fixed on switch bracket, institute
It states switch bracket to be fixed on bearing block, switch bracket steel construction carries defencive function, prevents from approaching switching and be smashed by falling rocks.
7. a kind of intelligent multicylinder hydraulic spindle breaker with remote monitoring function according to claim 4, feature
It is, the flow switch is the active signal for exporting switching value, is directly led by multi-core cable into data acquisition equipment by machine
(40) in.
8. a kind of intelligent multicylinder hydraulic spindle breaker with remote monitoring function according to claim 4, feature
It is, the shock sensor is the passive signal for exporting switching value, is directly led by multi-core cable and is set into data acquisition by machine
In standby (40).
9. a kind of intelligent multicylinder hydraulic spindle breaker with remote monitoring function according to claim 1, feature
It is, the intelligent numerical control server (50) includes the engine control system and GPRS embedded module that PLC is core;It is embedding
Enter the data that formula module is data acquisition equipment (40) interior PLC by main website reading machine, data backstage is transferred to by GPRS signal
Data server (60).
10. a kind of intelligent multicylinder hydraulic spindle breaker with remote monitoring function according to claim 1, feature
It is, the data of the PLC in intelligent numerical control server (50) only pass through 485 fieldbus just for the organic other data acquisition of institute
The data acquisition of equipment (40) comes, and data acquisition equipment (40) is preset numbers slave station by all machines.
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CN201711378213.8A CN109277126A (en) | 2017-12-19 | 2017-12-19 | A kind of intelligent multicylinder hydraulic spindle breaker with remote monitoring function |
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CN201711378213.8A CN109277126A (en) | 2017-12-19 | 2017-12-19 | A kind of intelligent multicylinder hydraulic spindle breaker with remote monitoring function |
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Cited By (4)
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CN110665627A (en) * | 2019-09-17 | 2020-01-10 | 南昌矿山机械有限公司 | Automatic control system and method for hydraulic multi-cylinder cone crusher |
CN112387410A (en) * | 2020-10-30 | 2021-02-23 | 重庆贻晨兴工业设计有限责任公司 | Cone crusher with temperature control function and using method |
CN113828385A (en) * | 2021-09-09 | 2021-12-24 | 河南万仕衡通智能装备有限公司 | Vertical tooth rotary crusher |
CN114210393A (en) * | 2021-12-09 | 2022-03-22 | 济南铸信机械有限公司 | Cone crusher barrel convenient to maintain |
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CN112387410A (en) * | 2020-10-30 | 2021-02-23 | 重庆贻晨兴工业设计有限责任公司 | Cone crusher with temperature control function and using method |
CN113828385A (en) * | 2021-09-09 | 2021-12-24 | 河南万仕衡通智能装备有限公司 | Vertical tooth rotary crusher |
CN114210393A (en) * | 2021-12-09 | 2022-03-22 | 济南铸信机械有限公司 | Cone crusher barrel convenient to maintain |
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Application publication date: 20190129 |