CN204933542U - Remote monitoring cone machine - Google Patents
Remote monitoring cone machine Download PDFInfo
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- CN204933542U CN204933542U CN201520547354.8U CN201520547354U CN204933542U CN 204933542 U CN204933542 U CN 204933542U CN 201520547354 U CN201520547354 U CN 201520547354U CN 204933542 U CN204933542 U CN 204933542U
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Abstract
The utility model relates to a kind of remote monitoring cone machine, comprises frame, and is arranged on transmission device, eccentric, hydraulic lift, main shaft device and the bearing assembly device in frame; Also comprise: several sensors, transmitter, local monitoring system server, wireless device and remote monitoring server, wherein, several sensors are connected with cone machine, obtain cone machine information, send the information of cone machine to transmitter; Local monitoring system server receives the information that transmitter transmits cone machine; Wireless device and local monitoring system server are electrically connected, and the information of cone machine is sent network; Remote monitoring server interconnection network receives the cone machine information that wireless device sends.This is novel realizes remote monitoring, can the correct handling failure of remote guide workman and operating equipment; Reduce the cost of labor of equipment control and maintenance, reach unmanned spot check, can entreprise cost be reduced.
Description
Technical field
The utility model relates to a kind of mining equiment field, particularly relate to a kind of can the cone machine of remote monitoring.
Background technology
Along with nation-building is expanded domestic demand, infrastructure construction strengthens, so increase severely to sand material and relevant crushing mechanism demand.China's gyratory crusher (also referred to as cone machine) machine industry market widely, comprises the industry-by-industries such as mine, building, water conservancy, chemical industry, metallurgy, colliery and glass.In China, most important application is cement industry, paves the way and mine, and the cone machine being applied in these industries respectively accounts for about 31% of whole industry.Cone machine is one of capital equipment becoming mining production, can by the granularity required by raw ore cone crusher to grinding process, and the following process for enterprise has established solid foundation.But cone machine is in the use of bargh with artificial regulatory at present, and efficiency is not very high.Often occur that cone machine fault causes circular cone operation to carry out, seriously constrain the production efficiency of enterprise, and because the complexity of system, Field Force is also difficult to the competent manipulation work to monitoring system.In order to make cone machine fault reach the effect of putting prevention first, the comprehensive monitoring system of complete set must be had.Therefore, the cone machine of prior art also has the place promoted.
Utility model content
For above-mentioned defect, the application provide a kind of can the cone machine of remote monitoring, utilize the modern wireless network communication technology, research and utilization data acquisition unit image data is also transferred to the on-line real time monitoring system that general headquarters' remote monitoring server carries out data analysis, remote control is carried out through communication module, unmanned spot check, to solve the technical problem of prior art.
For achieving the above object, the utility model have employed following technical scheme:
A kind of remote monitoring cone machine, comprises frame, and is arranged on transmission device, eccentric, hydraulic lift, main shaft device and the bearing assembly device in frame; Described eccentric is connected with drive, and the lower end location and installation of main shaft device is in eccentric, and hydraulic lift is in below main shaft device, is connected between hydraulic lift with main shaft device by bearing assembly device; Also comprise: several sensors, a transmitter, a local monitoring system server, a wireless device and a remote monitoring server, annexation is wherein,
Several sensors described are connected with cone machine, obtain cone machine information;
Several sensors described and described transmitter are electrically connected, and send the information of cone machine to described transmitter;
Described transmitter and described local monitoring system server are electrically connected, and described local monitoring system server receives the information that described transmitter transmits cone machine;
Described wireless device and described local monitoring system server are electrically connected, and the information of cone machine is sent network by described wireless device;
Described remote monitoring server interconnection network receives the cone machine information that described wireless device sends.
According to the remote monitoring cone machine described in this novel preferred embodiment, several sensors described comprise:
One lubricating oil fuel-flow gauge, described lubricating oil fuel-flow gauge is connected with cone machine lubricating system;
One pressure sensor, described pressure sensor is connected with the hydraulic system of cone machine;
One temperature sensor, described temperature sensor is connected with the fuel tank of cone machine;
One grating temperature sensor, described grating temperature sensor is for monitoring the main shaft temperature of cone machine;
One speed probe, described speed probe is for monitoring the running speed of power transmission shaft;
One proximity transducer, described proximity transducer is for monitoring the discharge gate size of cone machine.
According to the remote monitoring cone machine described in this novel preferred embodiment, described wireless device is the high-speed data process wireless device based on GPRS agreement.
This novel thought principle is: load onto sensor at cone machine, the signal of sensor collection becomes analog signal by transmitter and passes to local monitoring system server.Via wireless device system, information is transmitted general headquarters' remote monitoring server and carry out data analysis, Control System Software can react working condition when cone machine runs intuitively, realize real-time remote monitoring, and carry out large data analysis, can the correct handling failure of remote guide workman and operating equipment.And the sensor collection monitoring lubricating oil oil mass of cone machine, lubricant level, hydraulic system pressure, oil temperature temperature, main shaft temperature, rotating speed of transmission shaft, discharge gate, material level, vibration and electric current, and the function such as discharge gate size.Achieve the completely shared of various operational data, form omnibearing quick-reaction capability, carry out the analysis such as Real-Time Monitoring and prevention by monitoring system and computer network to the working condition of cone machine, the effective normal operation ensureing cone machine equipment, improves the modernization level of cone machine.
Owing to have employed above technical characteristic, the utility model is made to have following advantage and good effect compared to prior art:
The first, this novelly realizes remote monitoring, can the correct handling failure of remote guide workman and operating equipment;
The second, the cost of labor of this novel reduction equipment control and maintenance, reaches unmanned spot check, can reduce entreprise cost;
Three, this novelly realizes the condition controlled and Predictive Maintenance of cone machine, and cone machine on-line condition monitoring and managing in conjunction with pushing equipment of equipment management system are really upgraded;
Four, basis is novel achieves information sharing, and avoiding production division and other departments to completely cut off becomes information island;
Five, this is novelly incorporated into Internet technology in industrial production, improves the timeliness that the promptness of device service and spare part put in place.
Certainly, implement any one specific embodiment of the utility model content, above whole technique effect might not be had simultaneously.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the application's cone machine;
Fig. 2 is the schematic diagram of the application's screen;
Fig. 3 is the application's monitoring system operation principle connection diagram;
Fig. 4 is the application's remote monitoring server connection diagram.
Detailed description of the invention
For ease of understanding, below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described in further detail.
Refer to Fig. 1, a kind of cone machine 10, comprises frame 1, and is arranged on transmission device 6, eccentric 5, hydraulic lift 7, main shaft device 3 and the bearing assembly device 4 in frame 1; Described eccentric 5 is connected with transmission device 6 transmission, and the lower end location and installation of main shaft device 3 is in eccentric 5, and hydraulic lift 7 is in below main shaft device 3, is connected between hydraulic lift 7 with main shaft device 3 by bearing assembly device 4.
In addition, refer to Fig. 3, also comprise: several sensors 20, transmitter 30, local monitoring system server 40, wireless device 50 and remote monitoring server 60, annexation is wherein, several sensors 20 described are connected with cone machine 10, obtain cone machine 10 information; Several sensors 20 described and described transmitter 30 are electrically connected, and send the information of cone machine 10 to described transmitter 30; Described transmitter 30 and described local monitoring system server 40 are electrically connected, and described local monitoring system server 40 receives the information that described transmitter 30 transmits cone machine 10; Described wireless device 50 and described local monitoring system server 40 are electrically connected, and the information of cone machine 10 is sent network by described wireless device 50; Described remote monitoring server 60 interconnection network receives cone machine 10 information that described wireless device 50 sends.
Cone machine monitoring system realizes the monitoring to broken main body and lubricating system, comprise body vibration, discharge gate size, rotating speed of transmission shaft, main shaft pressure, oil temperature supplying, returning-oil temperature, oil flow, the analog signals such as filter differential pressure and the on-off model such as system start and stop are chain, in addition can also as requested using input signals such as feed box material level, feeding coal, coolant water temperature, cooling water pressure, water seal water flows as optional expansion.Sensor 20 accesses the collection signal of acquisition system except body vibration, and for returning-oil temperature, oil return flow etc. Accurate Analysis must calculate and use outside analog quantity, and all the other signals belonging to safeguard protection use switching value.
Please refer to Fig. 2, host computer system adopts human oriented design, and while adjustment discharge gate size, the 3D Dynamic Graph of display cone machine 10 that can be real-time on screen 63, user just can feel that cone machine 10 main shaft is in rising or decline very intuitively.In figure, right side represent just in operation axis action upwards to upward arrow, reduce the size of discharging opening.
In cone machine 10 signals collecting, according to the operation conditions of cone machine 10, setting cone machine 10 needs the important parameter gathered, and the signal that sensor 20 gathers becomes analog signal by transmitter 30 and passes to local monitoring system server 40.The sensor 20 of collection signal comprises following several:
1, lubricating oil fuel-flow gauge is installed to the fixing position of cone machine 10 lubricating system, and use traffic meter can collect the output flow of lubricating system accurately, the operation conditions of reflection lubricating system that can be real-time;
2, lubricant level magnetic turnover panel fluid level indicator is arranged on outside fuel tank, indicator is made up of magnetic color chips, body tube installs remote transmitter, when the magnetic ball float in body tube rises with liquid level during color chips flip displays liquid level, can analog signals be exported;
3, hydraulic system pressure sensor is installed to cone machine 10 assigned address, detects the force value of hydraulic system;
4, temperature sensor is installed to fuel tank and spill port place, and detects its temperature;
5, grating temperature sensor monitoring main shaft temperature, cone machine main shaft plays a key effect in power transmission process, must monitor its duty; Monitoring main shaft temperature uses grating temperature sensor, and this sensor can realize the monitoring to main shaft internal temperature, can realize quasi-distributed accurate temperature measurement;
6, rotating speed of transmission shaft is changed into analog signal output by speed probe, the running speed of monitoring power transmission shaft;
7, proximity transducer calculates the discharge gate of cone machine 10, to its numeration in the process that proximity transducer can rotate at driving pinion; The number of teeth turned over according to pinion converses the discharge gate of cone machine 10;
8, ultrasonic material level detection unit monitoring feed material level, staff can, according to feed material level adjustment feeding coal, make cone machine 10 play maximum efficiency;
9, vibrating sensor is arranged on 16 positions such as motor-driven, main shaft, trunnion axis, body, gathers and monitors the vibration parameters of cone machine, set up diagnostic data base; Utilization carries expert diagnosis function, and by data analysis, the Vibration Condition wearing and tearing of the mechanical parts such as gear, lining, spherical bearing, eccentric body, mantle being carried out to early prediction monitoring cone machine 10 can judge the stability state that cone machine 10 works; According to the operation conditions of the vibration values adjustment cone machine 10 of monitoring;
10, current sensor monitoring mair motor and feed current of electric, according to the working condition of cone machine 10, adjustment Main motor current, thus change rotating speed of transmission shaft and delivery rate.
The most parameters gathered due to sensor 20 is all unrecognizable, will be given to cone machine local monitoring system server 40 after transmitter conversion is amplified; Staff just can monitor the ruuning situation of cone machine 10 in real time after monitor system software enters cone machine monitoring system interface logging in; Can according to the ruuning situation adjustment cone machine discharge gate size of cone machine 10, delivery rate, mair motor rotating speed, hydraulic system and lubricating system etc.
GPRS (GeneralPacketRadioService is called for short GPRS) is GPRS, is a kind of bearer service developing out on gsm system, and object is for GSM user provides the data service of block form.GPRS adopts the wireless-modulated standard same with GSM, same frequency band, same burst structure, same frequency hopping rule and same tdma frame structure, and this Packet Data Channel is extremely similar to Circuit-switched voice traffic channel.Therefore, existing base station sub-system (BSS) can provide comprehensive GPRS to cover from the beginning.GPRS allows user to transmit and receive data under end-to-end packet transfer mode, and does not need the Internet resources utilizing circuit switched mode.Thus provide a kind of wireless packet data service of efficient, low cost.Be specially adapted to that be interrupted, paroxysmal and frequently, the transmission of a small amount of data, be also applicable to big data quantity transmission once in a while.GPRS adopts packet-switch technology, and each user can take multiple wireless channel simultaneously, and same wireless channel can be shared by multiple user again, and resource is effectively used.Wireless device 50 described in the application is the high-speed data process wireless devices based on GPRS agreement.Certainly, in order to ensure the smooth and easy errorless of communication, we can also prepare second communication agreement, such as 3G network agreement, send information at the wireless device 50 of GPRS agreement, when a period of time can not get general headquarters' feedback information, 3G network agreement can be switched and carry out information transmission and reception.
Because based on reducing data redundancy and the reason reduced costs, the data transmission that we can be system arranges suitable trigger point, and only have when equipment operational factor exceeds certain limit, network is just connected and transmitted data.Like this, both reached monitoring object and again reduced operation cost and prevent network blockage, greatly can improve system reliability.
Please refer to Fig. 3 and Fig. 4, cone machine remote status monitoring system mainly in order to realize the information sharing of production division of bargh and other departments.Online remote supervision system is made up of with management software etc. sensor 20, transmitter 30, local monitoring system server 40 and related network device, remote monitoring server 60, analysis software.Described remote monitoring server 60 comprises communication module 61, data analysis module 62, screen 63 and commander's module 64, and described communication module 61 is via network reception and transmission of information; Described data analysis module 62 receives the information that described communication module 61 transmits, through excessive data analysis, by relative information displaying on screen 63; As shown in Figure 2, screen 63 shows the relevant information of cone machine 10, right side represent just in operation axis action upwards to upward arrow, reduce the size of discharging opening.
Described commander's module 64 and described communication module 61 are electrically connected, and information are sent to local monitoring system server 40.Certainly, this information reaches via network, and commander's module 64 can send instruction to local monitoring system server 40, such as, adjust the size of discharging opening, revise delivery rate, provide warning etc., the information processing after excessive data analysis.
Remote monitoring server 60 goes back interconnection network server 70 and database server 80, assistance information management and storage.On-line monitoring system software possesses friendly man-machine interface, and good intuitive, diagnosis of equipment system should possess powerful database analysis system and expert's Analysis on Fault Diagnosis system database.Give relevant employee setup account of bargh according to actual needs, and according to different departmental staffs, corresponding accessing operation authority is set.Enterprise personnel logs in long distance control system software and just may have access to cone machine local monitoring system server, realizes remote monitoring cone machine.As long as the maximum feature of long distance control system is the place that network can cover, enterprise personnel just can the ruuning situation of real time inspection cone machine 10.Enterprise has the departmental staff of accessing operation authority can both monitor cone machine 10 whenever and wherever possible, avoids the appearance of information island, achieves information sharing.
Owing to have employed above technical characteristic, the utility model is made to have following advantage and good effect compared to prior art:
The first, this novelly realizes remote monitoring, can the correct handling failure of remote guide workman and operating equipment;
The second, the cost of labor of this novel reduction equipment control and maintenance, reaches unmanned spot check, can reduce entreprise cost;
Three, this novelly realizes the condition controlled and Predictive Maintenance of cone machine, and cone machine on-line condition monitoring and managing in conjunction with pushing equipment of equipment management system are really upgraded;
Four, basis is novel achieves information sharing, and avoiding production division and other departments to completely cut off becomes information island;
Five, this is novelly incorporated into Internet technology in industrial production, improves the timeliness that the promptness of device service and spare part put in place.
Certainly, implement any one specific embodiment of the utility model content, above whole technique effect might not be had simultaneously.
It is only preferred embodiment of the present utility model above; but be not used for limiting itself; anyly have the knack of those skilled in the art when without prejudice to the utility model spiritual connotation, the equalization change done and changing, all should drop in protection domain of the present utility model.
Claims (3)
1. a remote monitoring cone machine, comprises frame, and is arranged on transmission device, eccentric, hydraulic lift, main shaft device and the bearing assembly device in frame; Described eccentric is connected with drive, and the lower end location and installation of main shaft device is in eccentric, and hydraulic lift is in below main shaft device, is connected between hydraulic lift with main shaft device by bearing assembly device; It is characterized in that, also comprise: several sensors, a transmitter, a local monitoring system server, a wireless device and a remote monitoring server, annexation is wherein,
Several sensors described are connected with cone machine, obtain cone machine information;
Several sensors described and described transmitter are electrically connected, and send the information of cone machine to described transmitter;
Described transmitter and described local monitoring system server are electrically connected, and described local monitoring system server receives the information that described transmitter transmits cone machine;
Described wireless device and described local monitoring system server are electrically connected, and the information of cone machine is sent network by described wireless device;
Described remote monitoring server interconnection network receives the cone machine information that described wireless device sends.
2. remote monitoring cone machine as claimed in claim 1, it is characterized in that, several sensors described comprise:
One lubricating oil fuel-flow gauge, described lubricating oil fuel-flow gauge is connected with cone machine lubricating system;
One pressure sensor, described pressure sensor is connected with the hydraulic system of cone machine;
One temperature sensor, described temperature sensor is connected with the fuel tank of cone machine;
One grating temperature sensor, described grating temperature sensor is for monitoring the main shaft temperature of cone machine;
One speed probe, described speed probe is for monitoring the running speed of power transmission shaft;
One proximity transducer, described proximity transducer is for monitoring the discharge gate size of cone machine.
3. remote monitoring cone machine as claimed in claim 1, it is characterized in that, described wireless device is the high-speed data process wireless device based on GPRS agreement.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520547354.8U CN204933542U (en) | 2015-07-27 | 2015-07-27 | Remote monitoring cone machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520547354.8U CN204933542U (en) | 2015-07-27 | 2015-07-27 | Remote monitoring cone machine |
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| CN204933542U true CN204933542U (en) | 2016-01-06 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105289795A (en) * | 2015-07-27 | 2016-02-03 | 上海辰渝机电成套设备有限公司 | Remotely monitored cone crusher |
| CN109277180A (en) * | 2017-12-19 | 2019-01-29 | 上海云统创申智能科技有限公司 | A kind of intelligent vertical-spindle hammer crusher with remote monitoring function |
| CN109277126A (en) * | 2017-12-19 | 2019-01-29 | 上海云统创申智能科技有限公司 | A kind of intelligent multicylinder hydraulic spindle breaker with remote monitoring function |
| CN114050969A (en) * | 2021-10-14 | 2022-02-15 | 智能移动机器人(中山)研究院 | Low-bandwidth remote monitoring system |
-
2015
- 2015-07-27 CN CN201520547354.8U patent/CN204933542U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105289795A (en) * | 2015-07-27 | 2016-02-03 | 上海辰渝机电成套设备有限公司 | Remotely monitored cone crusher |
| CN105289795B (en) * | 2015-07-27 | 2018-07-13 | 上海辰渝机电成套设备有限公司 | Remote monitoring cone machine |
| CN109277180A (en) * | 2017-12-19 | 2019-01-29 | 上海云统创申智能科技有限公司 | A kind of intelligent vertical-spindle hammer crusher with remote monitoring function |
| CN109277126A (en) * | 2017-12-19 | 2019-01-29 | 上海云统创申智能科技有限公司 | A kind of intelligent multicylinder hydraulic spindle breaker with remote monitoring function |
| CN114050969A (en) * | 2021-10-14 | 2022-02-15 | 智能移动机器人(中山)研究院 | Low-bandwidth remote monitoring system |
| CN114050969B (en) * | 2021-10-14 | 2023-09-01 | 智能移动机器人(中山)研究院 | Low-bandwidth remote monitoring system |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
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| CP03 | Change of name, title or address |
Address after: 201412 room 169, building 3, No. 1889 Siping highway, Situan Town, Fengxian District, Shanghai Patentee after: Shanghai Chenyu Intelligent Technology Development Co.,Ltd. Address before: Room 291, No. 22 Fengxin North Road, Haiwan Tourist Area, Fengxian District, Shanghai, January 2014 Patentee before: SHANGHAI THINKYEE MECHANICAL AND ELECTRICAL EQUIPMENT CO.,LTD. |
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| CP03 | Change of name, title or address |