CN205308408U - Novel cone crusher monitoring system based on power line carrier - Google Patents
Novel cone crusher monitoring system based on power line carrier Download PDFInfo
- Publication number
- CN205308408U CN205308408U CN201520660727.2U CN201520660727U CN205308408U CN 205308408 U CN205308408 U CN 205308408U CN 201520660727 U CN201520660727 U CN 201520660727U CN 205308408 U CN205308408 U CN 205308408U
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- zigbee
- bowl
- communication connection
- main shaft
- line carrier
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Abstract
The utility model discloses a novel cone crusher monitoring system based on power line carrier, including cone crusher, cone crusher includes frame (25), fixed cone welt (4), main shaft (11), mantle welt (10), body (13), bowl -shaped bearing (14), bowl -shaped bearing seat (16), sealing ring (15), spring (17), still include zigBee sensor module, zigBee router, zigBee coordinator communication connection, reach monitoring host on the sensor signal that zigBee coordinator and data collection station communication connection, data collection station will gather through power line communication module, monitoring host respectively with display screen, audible and visual alarm and SMS communication connection 0 communication connection, the utility model provides a cone crusher can use in no watershed territory, has practiced thrift a large amount of water resources. Simultaneously, monitoring system is through having realized breaker predicting fault trend and having judged the trouble of each monitoring point.
Description
Technical field
This utility model relates to the gyratory crusher monitoring system of a kind of novel electrically-based line carrier wave.
Background technology
Cone crusher has the advantage of production efficiency height, failure rate is low, easy maintenance, maintenance cycle length, and on multiple-stage crushing production line, this type equipment is mainly as two grades and tertiary crusher. But the spring type cone crusher that earlier year this technology of Introduced From Abroad simon produces has been used up flowing water source, the deep tank of about 100mm is formed between machine body bottom and bearing block, a large amount of dust of generation during by machine operation are sealed by the water in tank, it is prevented that substantial amounts of dust enters the oil-way lubrication system of machine by this tank position. But such structure, when anhydrous or water source shortcoming, equipment cannot operate.
Additionally, in actual production, the situations such as the fracture of disintegrating machine bearing damage, main shaft, gear-box damage occurred. Analyze its reason, occur that case above occurs impacting when being mainly disintegrating machine work and strengthen, safeguard and cause not in time. Still there is no a kind of effective monitoring and fault diagnosis system to ensure the use safety of disintegrating machine at present.
Utility model content
This utility model overcomes the deficiency that prior art exists, technical problem to be solved for provide a kind of disintegrating machine can be predicted fault trend and judge each monitoring point fault novel electrically-based line carrier wave gyratory crusher monitoring system.
To achieve these goals, this utility model adopts the following technical scheme that
A kind of gyratory crusher monitoring system of novel electrically-based line carrier wave, including gyratory crusher, described gyratory crusher includes frame, frame is fixed with and determines cone liner plate, main shaft it is provided with in frame, main shaft is driven by drive mechanism, main shaft is provided with mantle liner plate, mantle liner plate is installed below body, body is connected with bowl-type bearing and bowl-type bearing block, being provided with sealing ring between described bowl-type bearing block and body, described bowl-type bearing block is provided with spring, and spring withstands sealing ring and makes formation drier oil storage area between sealing ring and body; The top of mantle liner plate is combined with gland, and gland is arranged over cut ring, and cut ring is provided with screw top, and the top of main shaft is provided with material separating disc; Check lock lever and cavity clearing jack it is additionally provided with outside frame; The gyratory crusher monitoring system of described novel electrically-based line carrier wave also includes ZigBee sensor assembly, ZigBee sensor assembly is connected with ZigBee router communication, ZigBee router and the communication connection of ZigBee coordinator, ZigBee coordinator and data acquisition unit communication connection, the transducing signal collected is uploaded to electric power network by Power Line Carrier Communication Module by data acquisition unit, being sent to monitoring host computer by electric power network, monitoring host computer communicates to connect with display screen, acoustic-optic alarm and short message alarm module respectively;Also include voice output module, described voice output module and monitoring host computer communication connection.
Gyratory crusher in the gyratory crusher monitoring system of the novel electrically-based line carrier wave of this utility model is when installing, inside drier oil storage area, it is detained a number of drier oil, so, just can use at anhydrous source region, also save substantial amounts of water resource simultaneously, meet the objective of environmental protection. simultaneously, the gyratory crusher monitoring system of the novel electrically-based line carrier wave of this utility model by carrying out real-time data acquisition and carrying out data process through industrial computer to the sensor being arranged on diverse location, and then achieve disintegrating machine prediction fault trend and the fault judging each monitoring point, it mainly solves and allows user will be periodically subject to overhaul and the two kinds of overhaul modes of overhaul that go wrong become according to disintegrating machine actual operating state and combine production peace progress row reasonable arrangement overhaul, avoid simultaneously and should not carry out large repairs and increase disintegrating machine maintenance cost during overhaul, during this overhaul again in time overhaul and affect production, thus extending service life of disintegrating machine and reducing disintegrating machine and safeguard overhaul cost.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, this utility model is elaborated:
Fig. 1 be the novel electrically-based line carrier wave of this utility model gyratory crusher monitoring system in the internal structure schematic diagram of gyratory crusher.
Fig. 2 be the novel electrically-based line carrier wave of this utility model gyratory crusher monitoring system in the front view of gyratory crusher.
Fig. 3 is the enlarged drawing of A in Fig. 1.
Detailed description of the invention
By the examples below, and in conjunction with accompanying drawing, the technical solution of the utility model is described in further detail.
As shown in Figure 1 to Figure 3, in the gyratory crusher monitoring system of the novel electrically-based line carrier wave of this utility model, gyratory crusher includes frame 25, frame 25 is fixed with and determines cone liner plate 4, main shaft 11 it is provided with in frame 25, main shaft 11 is driven by drive mechanism, main shaft 11 is provided with mantle liner plate 10, mantle liner plate 10 is installed below body 13, body 13 is connected with bowl-type bearing 14 and bowl-type bearing block 16, sealing ring 15 it is provided with between bowl-type bearing block 16 and body 13, bowl-type bearing block 16 is provided with spring 17, spring 17 withstands sealing ring 15 and makes formation drier oil storage area between sealing ring 15 and body 13. when machine is installed, being detained a number of drier oil inside drier oil storage area, so, gyratory crusher just can use at anhydrous source region, also saves substantial amounts of water resource simultaneously. the top of mantle liner plate 10 is combined with gland 9, and gland 9 is arranged over cut ring 8, and cut ring 8 is provided with screw top 7, and the top of main shaft 11 is provided with material separating disc 6.
Frame 25 is arranged over funnel 1, is connected with guiding mechanism outside funnel 1. Guiding mechanism includes adjusting sleeve 3, and adjusting sleeve 3 is located at the outside determining cone liner plate 4, is provided with adjustment cap 2 outside adjusting sleeve 3, adjusts and is combined with splicing sleeve 5 below cap 2. Check lock lever 12 and cavity clearing jack 18 it is additionally provided with outside frame 25.
Drive mechanism includes eccentric bushing 20, eccentric bushing 20 is enclosed within main shaft 11 lower end, eccentric bushing 20 is driven by large conical gear 19, large conical gear 19 is located at above eccentric bushing 20, large conical gear 19 is driven by small conical gear 21, small conical gear 21 is located on power transmission shaft 23, and the other end of power transmission shaft 23 is provided with belt pulley 24. By rubber V-belt, moment of torsion is sent to main frame belt pulley 24 by motor, motor wheel, rotate then through power transmission shaft 23, small conical gear 21, large conical gear 19, eccentric bushing 20, being driven main shaft 11 by the centering taper hole of eccentric bushing 20 again, body 13 does inertia and rotates.Make mantle liner plate 10 and the spatial variations surely bored between liner plate 4 so that internal crushed article pressurized crushes.
The gyratory crusher monitoring system of the novel electrically-based line carrier wave of this utility model also includes ZigBee sensor assembly, ZigBee sensor assembly is connected with ZigBee router communication, ZigBee router and the communication connection of ZigBee coordinator, ZigBee coordinator is sent to data acquisition unit by the transducing signal that ZigBee sensor assembly is collected by ZigBee-network, the transducing signal collected is uploaded to electric power network by Power Line Carrier Communication Module by data acquisition unit, sent to monitoring host computer by electric power network, process through monitoring host computer, after analysis, can learn that whether each operational factor of gyratory crusher is normal, and display on a display screen, if operational factor is abnormal, then monitoring host computer controls acoustic-optic alarm and carries out on-the-spot sound and light alarm, and warning message is sent to voice output module, on-the-spot report is carried out by voice output module, in time warning message is notified Field Force, meanwhile, control short message alarm module short message alarm module and send corresponding short breath warning message to the phone number pre-set, in time the relevant director of notice.
ZigBee sensor assembly includes various types of sensor, for monitoring each operational factor of gyratory crusher, corresponding ZigBee sensor can be set in the position needing monitoring, such as: on main shaft 11, speed probe is set, the gear-box of drive mechanism arranges temperature sensor, fuel level sensor and vibrating sensor, for monitoring the oscillation intensity of the oil temperature of gear-box, the temperature of output shaft, oil level and output shaft; Bowl-type bearing 14 arranges temperature sensor and vibrating sensor etc.
Above-described embodiment, simply to illustrate that technology of the present utility model design and feature, its objective is to be in that to allow one of ordinary skilled in the art will appreciate that content of the present utility model and to implement according to this, can not limit protection domain of the present utility model with this. The change of every equivalence done by the essence of this utility model content or modification, all should be encompassed in protection domain of the present utility model.
Claims (1)
1. the gyratory crusher monitoring system of a novel electrically-based line carrier wave, including gyratory crusher, it is characterized in that: described gyratory crusher includes frame (25), frame (25) is fixed with and determines cone liner plate (4), main shaft (11) it is provided with in frame (25), main shaft (11) is driven by drive mechanism, main shaft (11) is provided with mantle liner plate (10), mantle liner plate (10) is installed below body (13), body (13) is connected with bowl-type bearing (14) and bowl-type bearing block (16), it is provided with sealing ring (15) between described bowl-type bearing block (16) and body (13), described bowl-type bearing block (16) is provided with spring (17), spring (17) withstands sealing ring (15) and makes formation drier oil storage area between sealing ring (15) and body (13), the top of mantle liner plate (10) is combined with gland (9), gland (9) is arranged over cut ring (8), cut ring (8) is provided with screw top (7), and the top of main shaft (11) is provided with material separating disc (6), frame (25) outside is additionally provided with check lock lever (12) and cavity clearing jack (18), the gyratory crusher monitoring system of described novel electrically-based line carrier wave also includes ZigBee sensor assembly, ZigBee sensor assembly is connected with ZigBee router communication, ZigBee router and the communication connection of ZigBee coordinator, ZigBee coordinator and data acquisition unit communication connection, the transducing signal collected is uploaded to electric power network by Power Line Carrier Communication Module by data acquisition unit, being sent to monitoring host computer by electric power network, monitoring host computer communicates to connect with display screen, acoustic-optic alarm and short message alarm module respectively,Also include voice output module, described voice output module and monitoring host computer communication connection; Described ZigBee sensor assembly includes being selected from following one or more: arrange ZigBee speed probe on main shaft, the gear-box of drive mechanism arranges ZigBee temperature sensor or ZigBee fuel level sensor or ZigBee vibrating sensor, bowl-type bearing arranges ZigBee temperature sensor or ZigBee vibrating sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520660727.2U CN205308408U (en) | 2015-08-30 | 2015-08-30 | Novel cone crusher monitoring system based on power line carrier |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520660727.2U CN205308408U (en) | 2015-08-30 | 2015-08-30 | Novel cone crusher monitoring system based on power line carrier |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205308408U true CN205308408U (en) | 2016-06-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520660727.2U Expired - Fee Related CN205308408U (en) | 2015-08-30 | 2015-08-30 | Novel cone crusher monitoring system based on power line carrier |
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| Country | Link |
|---|---|
| CN (1) | CN205308408U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106790627A (en) * | 2016-12-31 | 2017-05-31 | 二十二冶集团装备制造有限公司 | Veneer reeling machine wireless supervisory control system and monitoring method based on ZigBee-network |
| CN107583722A (en) * | 2017-09-22 | 2018-01-16 | 徐工集团工程机械有限公司 | For detecting the method and disintegrating machine of crusher axis state |
| CN113769823A (en) * | 2021-06-30 | 2021-12-10 | 南昌矿山机械有限公司 | Breaker system who contains alternating current input current surge suppression circuit |
-
2015
- 2015-08-30 CN CN201520660727.2U patent/CN205308408U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106790627A (en) * | 2016-12-31 | 2017-05-31 | 二十二冶集团装备制造有限公司 | Veneer reeling machine wireless supervisory control system and monitoring method based on ZigBee-network |
| CN107583722A (en) * | 2017-09-22 | 2018-01-16 | 徐工集团工程机械有限公司 | For detecting the method and disintegrating machine of crusher axis state |
| CN107583722B (en) * | 2017-09-22 | 2024-02-02 | 江苏徐工工程机械研究院有限公司 | Method for detecting state of main shaft of crusher and crusher |
| CN113769823A (en) * | 2021-06-30 | 2021-12-10 | 南昌矿山机械有限公司 | Breaker system who contains alternating current input current surge suppression circuit |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160615 Termination date: 20160830 |