CN205146426U - Jaw breaker monitoring system based on power line carrier - Google Patents
Jaw breaker monitoring system based on power line carrier Download PDFInfo
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- CN205146426U CN205146426U CN201520660726.8U CN201520660726U CN205146426U CN 205146426 U CN205146426 U CN 205146426U CN 201520660726 U CN201520660726 U CN 201520660726U CN 205146426 U CN205146426 U CN 205146426U
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- zigbee
- jaw
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- power line
- hydraulic mechanism
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Abstract
The utility model discloses a jaw breaker monitoring system based on power line carrier, including jaw breaker, jaw breaker includes frame (1), moves jaw (2), voussoir (3), frame foundation (4), hydraulic pressure mechanism (5), it sets up in frame (1) to prop up frame foundation (4), hydraulic pressure mechanism (5) locates on frame foundation (4), bottom plate, frame, the bottom of hydraulic pressure mechanism and the frame butt of a frame foundation are drawn together to the support stationary ladle, still include zigBee sensor module, zigBee router, zigBee coordinator communication connection, reach monitoring host on the sensor signal that zigBee coordinator and data collection station communication connection, data collection station will gather through power line communication module, monitoring host respectively with display screen, audible and visual alarm and SMS communication connection 0 communication connection, the utility model discloses well monitoring system has realized breaker predicting fault trend and has judged each monitoring point trouble.
Description
Technical field
The utility model relates to a kind of jaw crusher monitoring system based on power line carrier.
Background technology
Jaw crusher by moving Hubei Province and quiet jaw two pieces of jaws form crusher chamber, two jaw movements of simulated animal and complete the disintegrating machine of material crushing operation.Jaw crusher is different according to the swing mode of moving jaw plate, can be divided into simple swing type jaw crusher (simple pendular jaw crusher).Toggle-type jaw crusher and comprehensive swing type jaw crusher three kinds.Jaw crusher is as modal primary breakup equipment, and in mine, smelting, building materials, road traffic, water conservancy, the various fields such as building waste process and chemical industry all have a wide range of applications.Along with fixed jaw, moving jaw plate or the liner plate on it constantly wear and tear, nesting population size also constantly becomes large, and the granularity of product is also thereupon thicker, therefore, in order to ensure the granularity requirements of product, must utilize adjusting device, adjusts the size of discharge breach termly.In addition, when requiring to obtain different product granularities, the size adjusting discharge gate is also needed.Operating efficiency and production capacity is affected greatly in the adjustment actual production of discharge gate.
Current middle-size and small-size jaw crusher usually adopts adjustment of wedge mode to regulate the size of discharge gate.Adjustment of wedge mode is exactly the adjustment realizing disintegrating machine gape by the relative movement of two voussoirs between rear thrust plate (or bracket) bearing and frame rear wall.Nut on rotating bolt, adjustment voussoir is done to rise or decline to move along the rear wall of frame, drives front wedge to move forward or backward, thus promotes thrust plate (or bracket) or dynamic Hubei Province, to reach the object of discharge gate adjustment.Adjustment of wedge can reach stepless changing, saves time, the advantages such as adjustment of need not stopping.
In actual production process, adjustment of wedge mode but often runs into various problem and have impact on production greatly.Such as: because the long period does not adjust discharge gate, all parts long period of wedge adjusting device does not use, and easily occurs getting rusty or stuck situation, makes to carry out adjustment discharge gate size by the nut in simple adjusting bolt.Or when in shattering process, disintegrating machine breaks down, the ore in discharge gate compresses moving jaw plate, and then is applied with very large pressure to voussoir, also easily causes the object that simply cannot regulate discharge gate.Moreover moving jaw plate, thrust plate (or bracket) etc. are heavier, also apply larger power to voussoir, increase the weight of the difficulty regulated.
In addition, in actual production, there is the fracture of disintegrating machine bearing damage, main shaft, gear-box damaged, easily make bearing Yin Wendu too high and the situations such as damage because of the effect of reciprocating force.Analyze its reason, occur that above situation occurs impacting when mainly disintegrating machine works and strengthen, safeguard and cause not in time.Still there is no a kind of effective monitoring and fault diagnosis system to ensure the use safety of disintegrating machine at present.
Utility model content
The utility model overcomes the deficiency that prior art exists, and technical problem to be solved can be predicted fault trend to disintegrating machine for providing a kind of and judge the jaw crusher monitoring system based on power line carrier of each monitoring point fault.
To achieve these goals, the utility model adopts following technical scheme:
Based on a jaw crusher monitoring system for power line carrier, comprise jaw crusher, described jaw crusher comprises frame, dynamic jaw, voussoir, also comprises carrier base, for propping up the hydraulic mechanism of racking jaw; Described carrier base is arranged in frame; Described hydraulic mechanism is located on carrier base; Described hydraulic mechanism is provided with support bar, and described hydraulic mechanism is supported dynamic palate by support bar; Described carrier base comprises base plate, framework, and described framework is connected with frame; The bottom of hydraulic mechanism abuts with the framework of carrier base; The described jaw crusher monitoring system based on power line carrier also comprises ZigBee sensor assembly, ZigBee sensor assembly is connected with ZigBee router communication, ZigBee router and ZigBee telegon communicate to connect, ZigBee telegon and data acquisition unit communicate to connect, the transducing signal collected is uploaded to electric power network by Power Line Carrier Communication Module by data acquisition unit, be sent to monitoring host computer by electric power network, monitoring host computer communicates to connect with display screen, acoustic-optic alarm and short message alarm module respectively; Also comprise voice output module, described voice output module and monitoring host computer communicate to connect; Described ZigBee sensor assembly comprises and is selected from following one or more: on bearing, arrange ZigBee temperature sensor or ZigBee vibrating sensor; Hydraulic mechanism arranges ZigBee temperature sensor or ZigBee fuel level sensor; ZigBee voussoir arranges pressure sensor.
Further, quiet jaw arranges ZigBee-network video camera, gather video, image information, be uploaded to monitoring host computer carry out real time inspection by ZigBee router, ZigBee telegon, data acquisition unit, electric power network
The utility model acts on dynamic jaw based on the jaw crusher in the jaw crusher monitoring system of power line carrier by hydraulic mechanism, effectively can alleviate the pressure to voussoir such as moving jaw plate or bracket, reduce the frictional force between two voussoirs and between voussoir and frame, voussoir is made to be easy to regulate, the labour intensity reducing user of high degree, saves the operating time.Simultaneously, the utility model passes through carry out real-time data acquisition to the sensor being arranged on diverse location and carry out data processing through industrial computer based on the jaw crusher monitoring system of power line carrier, and then achieve disintegrating machine prediction fault trend and the fault judging each monitoring point, it mainly solves and allows user become the overhaul two kinds of overhaul modes that regularly carry out large repairs and go wrong according to disintegrating machine actual operating state and in conjunction with the overhaul of production peace progress row reasonable arrangement, avoid simultaneously and should not carry out large repairs and increase disintegrating machine maintenance cost during overhaul, in time overhaul and affect production again during this overhaul, thus extend the service life of disintegrating machine and reduce disintegrating machine and safeguard overhaul cost.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is elaborated:
Fig. 1 is the structural representation of the utility model based on jaw crusher in the jaw crusher monitoring system of power line carrier.
Fig. 2 is that the utility model is based on the carrier base of jaw crusher and the top view of hydraulic mechanism in the jaw crusher monitoring system of power line carrier.
Fig. 3 is the structural representation of the utility model based on the carrier base of jaw crusher in the jaw crusher monitoring system of power line carrier.
Fig. 4 is the circuit structure block diagram of the utility model based on the jaw crusher monitoring system of power line carrier.
Detailed description of the invention
Below by embodiment, and by reference to the accompanying drawings, the technical solution of the utility model is described in further detail.
As shown in Figure 1 to Figure 3, the utility model comprises frame 1, dynamic jaw 2, voussoir 3 based on jaw crusher in the jaw crusher monitoring system of power line carrier, carrier base 4, hydraulic mechanism 5 for lifting or a racking jaw; Carrier base 4 is arranged in frame 1; Hydraulic mechanism 5 is located on carrier base 4.
The present embodiment arranges the carrier base 4 for installing hydraulic mechanism in the frame 1 of jaw crusher, is conducive to hydraulic mechanism 5 to be installed on the outer wall of disintegrating machine on the one hand, facilitates user to operate; On the other hand, avoid, at the inner annex solution press mechanism 5 of disintegrating machine, making crusher structure more complicated, being not easy to safeguard.
User is when needs adjusting wedge 3, supported by the hydraulic mechanism 5 of the present embodiment and start jaw 2, and then alleviate ore of piling up in dynamic jaw 2, thrust plate (or bracket) 6, discharge gate etc. to voussoir 3 applied pressure, facilitate the nut 71 on user's rotating bolt 7, adjustment voussoir 3 is done to rise or decline to move along the rear wall of frame, the labour intensity reducing user of high degree, saves the operating time.
Be arranged in frame 1 to make carrier base 4 be convenient to and arrange hydraulic mechanism 5, carrier base 4 comprises base plate 41, framework 42.
In order to improve the installation strength of carrier base, framework 42 is connected with frame 1.The material of framework 52 and dimensions, select according to actual needs.
In the present embodiment, hydraulic mechanism 5 is provided with support bar 51, and hydraulic mechanism is supported dynamic palate by support bar 51.Support bar 51 gives dynamic jaw 2 for the support force of transmission fluid press mechanism 5, and one end and the hydraulic mechanism 5 of support bar 51 removably connect.
In the present embodiment, hydraulic mechanism 5 is hydraulic jack.Adopt hydraulic jack to facilitate user's manual operation and adjustment, hydraulic jack volume is little, easy for installation.
Further, the bottom of hydraulic mechanism 5 abuts with the framework 42 of carrier base.The framework 42 of carrier base is connected with frame 1, and the bottom of hydraulic mechanism 5 abuts with framework 42, and when using hydraulic mechanism 5 racking jaws 2, framework 42 pairs of hydraulic mechanisms 5 are also played a supporting role.
Further, dynamic jaw 2 is provided with the abutting seat 21 for accepting hydraulic mechanism 5.Because hydraulic mechanism 5 usually adopts parts such as support bar 51 grade to be connected with dynamic jaw 2, be therefore provided with the abutting seat 21 for accepting hydraulic mechanism 5 at dynamic jaw 2, overcome the contact of incline plane of support bar 51 and dynamic jaw 2 built on the sand, the easy problem such as to slide.
Further, frame 1 is provided with the through hole 11 matched with support bar 51; Or framework 42 is provided with the through hole 421 matched with support bar 51.Through hole in described frame 1 or framework 42, in conjunction with support bar 51 two ends respectively with the coordinating of hydraulic mechanism 5 and dynamic jaw 2, make support bar 51 have three auxiliary positioning points, support bar 51 install and use procedure more firm.
As shown in Figure 4, the utility model also comprises ZigBee sensor assembly based on the jaw crusher monitoring system of power line carrier, ZigBee sensor assembly is connected with ZigBee router communication, ZigBee router and ZigBee telegon communicate to connect, the transducing signal that ZigBee sensor assembly collects is sent to data acquisition unit by ZigBee-network by ZigBee telegon, the transducing signal collected is uploaded to electric power network by Power Line Carrier Communication Module by data acquisition unit, monitoring host computer is sent to by electric power network, process through monitoring host computer, after analysis, can learn that whether each operational factor of jaw crusher is normal, and show on a display screen, if operational factor is abnormal, then monitoring host computer control acoustic-optic alarm carries out on-the-spot sound and light alarm, and warning message is sent to voice output module, on-the-spot report is carried out by voice output module, in time warning message is notified Field Force, meanwhile, control short message alarm module short message alarm module and send corresponding short breath warning message to the phone number pre-set, in time the relevant director of notice.
ZigBee sensor assembly comprises various types of sensor, for monitoring each operational factor of jaw crusher, corresponding ZigBee sensor can be set needing the position of monitoring, such as: set temperature sensor and vibrating sensor on bearing, for temperature and the vibration of monitoring bearing, the phenomenon such as damaged because the effect of reciprocating force makes bearing Yin Wendu too high is avoided to occur; Set temperature sensor, fuel level sensor on hydraulic mechanism, for monitoring oil temperature, the oil level of oil cylinder in hydraulic mechanism; Voussoir 3 arranges pressure sensor etc.
Also ZigBee-network video camera can be set on quiet jaw, gather video, image information, be uploaded to monitoring host computer by ZigBee-network and carry out real time inspection.
Above-described embodiment, just in order to technical conceive of the present utility model and feature are described, its objective is and is one of ordinary skilled in the art can be understood content of the present utility model and implement according to this, can not limit protection domain of the present utility model with this.The change of every equivalence done by the essence of the utility model content or modification, all should be encompassed in protection domain of the present utility model.
Claims (2)
1. based on a jaw crusher monitoring system for power line carrier, comprising jaw crusher, it is characterized in that: described jaw crusher comprises frame, dynamic jaw, voussoir, also comprising carrier base, for propping up the hydraulic mechanism of racking jaw; Described carrier base is arranged in frame; Described hydraulic mechanism is located on carrier base; Described hydraulic mechanism is provided with support bar, and described hydraulic mechanism is supported dynamic palate by support bar; Described carrier base comprises base plate, framework, and described framework is connected with frame; The bottom of hydraulic mechanism abuts with the framework of carrier base; The described jaw crusher monitoring system based on power line carrier also comprises ZigBee sensor assembly, ZigBee sensor assembly is connected with ZigBee router communication, ZigBee router and ZigBee telegon communicate to connect, ZigBee telegon and data acquisition unit communicate to connect, the transducing signal collected is uploaded to electric power network by Power Line Carrier Communication Module by data acquisition unit, be sent to monitoring host computer by electric power network, monitoring host computer communicates to connect with display screen, acoustic-optic alarm and short message alarm module respectively; Also comprise voice output module, described voice output module and monitoring host computer communicate to connect; Described ZigBee sensor assembly comprises and is selected from following one or more: on bearing, arrange ZigBee temperature sensor or ZigBee vibrating sensor; Hydraulic mechanism arranges ZigBee temperature sensor or ZigBee fuel level sensor; ZigBee voussoir arranges pressure sensor.
2. the jaw crusher monitoring system based on power line carrier according to claim 1, it is characterized in that: ZigBee-network video camera is set on quiet jaw, gather video, image information, be uploaded to monitoring host computer carry out real time inspection by ZigBee router, ZigBee telegon, data acquisition unit, electric power network.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520660726.8U CN205146426U (en) | 2015-08-30 | 2015-08-30 | Jaw breaker monitoring system based on power line carrier |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520660726.8U CN205146426U (en) | 2015-08-30 | 2015-08-30 | Jaw breaker monitoring system based on power line carrier |
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| Publication Number | Publication Date |
|---|---|
| CN205146426U true CN205146426U (en) | 2016-04-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520660726.8U Expired - Fee Related CN205146426U (en) | 2015-08-30 | 2015-08-30 | Jaw breaker monitoring system based on power line carrier |
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| CN (1) | CN205146426U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106000611A (en) * | 2016-06-07 | 2016-10-12 | 淮南市鸿裕工业产品设计有限公司 | Fine grinding assembly of particle grinding machine |
| CN106583009A (en) * | 2017-01-23 | 2017-04-26 | 柳工美卓建筑设备(常州)有限公司 | Material level control system for mobile crushing workstation |
-
2015
- 2015-08-30 CN CN201520660726.8U patent/CN205146426U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106000611A (en) * | 2016-06-07 | 2016-10-12 | 淮南市鸿裕工业产品设计有限公司 | Fine grinding assembly of particle grinding machine |
| CN106583009A (en) * | 2017-01-23 | 2017-04-26 | 柳工美卓建筑设备(常州)有限公司 | Material level control system for mobile crushing workstation |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160413 Termination date: 20160830 |
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| CF01 | Termination of patent right due to non-payment of annual fee |