CN204953093U - High efficiency cone crusher monitoring system - Google Patents
High efficiency cone crusher monitoring system Download PDFInfo
- Publication number
- CN204953093U CN204953093U CN201520660729.1U CN201520660729U CN204953093U CN 204953093 U CN204953093 U CN 204953093U CN 201520660729 U CN201520660729 U CN 201520660729U CN 204953093 U CN204953093 U CN 204953093U
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- China
- Prior art keywords
- zigbee
- bowl
- monitoring system
- conical gear
- main shaft
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Abstract
The utility model discloses a high efficiency cone crusher monitoring system, including cone crusher, cone crusher includes frame (25), fixed cone welt (4), main shaft (11), mantle welt (10), body (13), bowl -shaped bearing (14), bowl -shaped bearing seat (16), sealing ring (15), spring (17), still include zigBee sensor module, zigBee router, zigBee coordinator communication connection, reach monitoring host on the sensor signal that zigBee coordinator and data collection station communication connection, data collection station will gather through power line communication module, monitoring host respectively with display screen, audible and visual alarm and SMS communication connection 0 communication connection, the utility model provides a cone crusher can use in no watershed territory, has practiced thrift a large amount of water resources. Simultaneously, monitoring system is through having realized breaker predicting fault trend and having judged the trouble of each monitoring point.
Description
Technical field
The utility model relates to a kind of high efficiency gyratory crusher monitoring system.
Background technology
Cone crusher has the advantage that production efficiency is high, failure rate is low, easy maintenance, maintenance cycle are long, and on multiple-stage crushing production line, this type equipment is mainly as secondary and tertiary crusher.But the spring type cone crusher that earlier year Introduced From Abroad Xi Mengsi technology is produced adopts flowing water source always, the tank that about 100mm is dark is formed between machine body bottom and bearing block, a large amount of dust of generation during machine operation are sealed by the water in tank, prevents a large amount of dust from entering the oil-way lubrication system of machine by this tank position.But such structure, when anhydrous or water source shortcoming, equipment cannot operate.
In addition, in actual production, there is the situations such as the fracture of disintegrating machine bearing damage, main shaft, gear-box damage.Analyze its reason, occur that above situation occurs impacting when mainly disintegrating machine works and strengthen, safeguard and cause not in time.Still there is no a kind of effective monitoring and fault diagnosis system to ensure the use safety of disintegrating machine at present.
Utility model content
The utility model overcomes the deficiency that prior art exists, and technical problem to be solved can be predicted fault trend to disintegrating machine for providing a kind of and judge the high efficiency gyratory crusher monitoring system of each monitoring point fault.
To achieve these goals, the utility model adopts following technical scheme:
A kind of high efficiency gyratory crusher monitoring system, comprise gyratory crusher, described gyratory crusher comprises frame, frame is fixed with and determines cone liner plate, main shaft is provided with in frame, main shaft is driven by transmission mechanism, main shaft is provided with mantle liner plate, below mantle liner plate, body is installed, bowl-type bearing and bowl-type bearing block is provided with below body, be provided with sealing ring between described bowl-type bearing block and body, described bowl-type bearing block is provided with spring, and spring withstands sealing ring and makes to form drier oil storage area between sealing ring and body; Described transmission mechanism comprises eccentric bushing, and eccentric bushing is enclosed within main shaft lower end, and eccentric bushing is driven by large conical gear, large conical gear is located at above eccentric bushing, large conical gear is driven by small conical gear, and small conical gear is located on power transmission shaft, and the other end of power transmission shaft is provided with belt pulley; Be provided with funnel above described frame, the outer side-lower of funnel is provided with guiding mechanism; Described high efficiency gyratory crusher monitoring system also comprises ZigBee sensor assembly, ZigBee sensor assembly is connected with ZigBee router communication, ZigBee router and ZigBee telegon communicate to connect, ZigBee telegon and data acquisition unit communicate to connect, the transducing signal collected is uploaded to electric power network by Power Line Carrier Communication Module by data acquisition unit, be sent to monitoring host computer by electric power network, monitoring host computer communicates to connect with display screen, acoustic-optic alarm and short message alarm module respectively; Also comprise voice output module, described voice output module and monitoring host computer communicate to connect.
Gyratory crusher in the utility model high efficiency gyratory crusher monitoring system is when installation, inside drier oil storage area, be detained the drier oil of some, like this, just can use at anhydrous source region, also save a large amount of water resources simultaneously, meet the aim of environmental protection.Simultaneously, the utility model high efficiency gyratory crusher monitoring system is by carrying out real-time data acquisition to the sensor being arranged on diverse location and carrying out data processing through industrial computer, and then achieve disintegrating machine prediction fault trend and the fault judging each monitoring point, it mainly solves and allows user become the overhaul two kinds of overhaul modes that regularly carry out large repairs and go wrong according to disintegrating machine actual operating state and in conjunction with the overhaul of production peace progress row reasonable arrangement, avoid simultaneously and should not carry out large repairs and increase disintegrating machine maintenance cost during overhaul, in time overhaul and affect production again during this overhaul, thus extend the service life of disintegrating machine and reduce disintegrating machine and safeguard overhaul cost.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is elaborated:
Fig. 1 is the internal structure schematic diagram of gyratory crusher in the utility model high efficiency gyratory crusher monitoring system.
Fig. 2 is the front view of gyratory crusher in the utility model high efficiency gyratory crusher monitoring system.
Fig. 3 is the enlarged drawing of A in Fig. 1.
Fig. 4 is the circuit structure block diagram of the utility model high efficiency gyratory crusher monitoring system.
Detailed description of the invention
Below by embodiment, and by reference to the accompanying drawings, the technical solution of the utility model is described in further detail.
As shown in Figure 1 to Figure 3, in the utility model high efficiency gyratory crusher monitoring system, gyratory crusher comprises frame 25, frame 25 is fixed with and determines cone liner plate 4, main shaft 11 is provided with in frame 25, main shaft 11 is driven by transmission mechanism, main shaft 11 is provided with mantle liner plate 10, body 13 is installed below mantle liner plate 10, bowl-type bearing 14 and bowl-type bearing block 16 is provided with below body 13, sealing ring 15 is provided with between bowl-type bearing block 16 and body 13, bowl-type bearing block 16 is provided with spring 17, spring 17 withstands sealing ring 15 and makes to form drier oil storage area between sealing ring 15 and body 13.When machine is installed, inside drier oil storage area, be detained the drier oil of some, like this, gyratory crusher just can use at anhydrous source region, also saves a large amount of water resources simultaneously.The top of mantle liner plate 10 is combined with gland 9, is provided with cut ring 8 above gland 9, cut ring 8 is provided with screw top 7, and the top of main shaft 11 is provided with material separating disc 6.
Be provided with funnel 1 above frame 25, the outer side-lower of funnel 1 is provided with guiding mechanism.Guiding mechanism comprises adjusting sleeve 3, and adjusting sleeve 3 is located at the outside of determining cone liner plate 4, is provided with adjustment cap 2 outside adjusting sleeve 3, is combined with splicing sleeve 5 below adjustment cap 2.Check lock lever 12 and clear chamber jack 18 is also provided with outside frame 25.
Transmission mechanism comprises eccentric bushing 20, eccentric bushing 20 is enclosed within main shaft 11 lower end, eccentric bushing 20 is driven by large conical gear 19, large conical gear 19 is located at above eccentric bushing 20, large conical gear 19 is driven by small conical gear 21, small conical gear 21 is located on power transmission shaft 23, and the other end of power transmission shaft 23 is provided with belt pulley 24.By rubber V-belt, moment of torsion is sent to main frame belt pulley 24 by motor, motor wheel, rotate through power transmission shaft 23, small conical gear 21, large conical gear 19, eccentric bushing 20 again, drive main shaft 11 by the centering taper hole of eccentric bushing 20 again, body 13 does free-wheel.The spatial variations making mantle liner plate 10 and surely bore between liner plate 4, makes inner crushed article pressurized broken.
As shown in Figure 4, the utility model high efficiency gyratory crusher monitoring system also comprises ZigBee sensor assembly, ZigBee sensor assembly is connected with ZigBee router communication, ZigBee router and ZigBee telegon communicate to connect, the transducing signal that ZigBee sensor assembly collects is sent to data acquisition unit by ZigBee-network by ZigBee telegon, the transducing signal collected is uploaded to electric power network by Power Line Carrier Communication Module by data acquisition unit, monitoring host computer is sent to by electric power network, process through monitoring host computer, after analysis, can learn that whether each operational factor of gyratory crusher is normal, and show on a display screen, if operational factor is abnormal, then monitoring host computer control acoustic-optic alarm carries out on-the-spot sound and light alarm, and warning message is sent to voice output module, on-the-spot report is carried out by voice output module, in time warning message is notified Field Force, meanwhile, control short message alarm module short message alarm module and send corresponding short breath warning message to the phone number pre-set, in time the relevant director of notice.
ZigBee sensor assembly comprises various types of sensor, for monitoring each operational factor of gyratory crusher, corresponding ZigBee sensor can be set needing the position of monitoring, such as: on main shaft 11, speed probe is set, set temperature sensor, fuel level sensor and vibrating sensor on the gear-box of transmission mechanism, for monitoring the oscillation intensity of the oil temperature of gear-box, the temperature of output shaft, oil level and output shaft; Set temperature sensor and vibrating sensor etc. on bowl-type bearing 14.
Above-described embodiment, just in order to technical conceive of the present utility model and feature are described, its objective is and is one of ordinary skilled in the art can be understood content of the present utility model and implement according to this, can not limit protection domain of the present utility model with this.The change of every equivalence done by the essence of the utility model content or modification, all should be encompassed in protection domain of the present utility model.
Claims (1)
1. a high efficiency gyratory crusher monitoring system, comprise gyratory crusher, it is characterized in that: described gyratory crusher comprises frame (25), frame (25) is fixed with and determines cone liner plate (4), main shaft (11) is provided with in frame (25), main shaft (11) is driven by transmission mechanism, main shaft (11) is provided with mantle liner plate (10), mantle liner plate (10) below is provided with body (13), body (13) below is provided with bowl-type bearing (14) and bowl-type bearing block (16), sealing ring (15) is provided with between described bowl-type bearing block (16) and body (13), described bowl-type bearing block (16) is provided with spring (17), spring (17) withstands sealing ring (15) and makes to form drier oil storage area between sealing ring (15) and body (13), described transmission mechanism comprises eccentric bushing (20), eccentric bushing (20) is enclosed within main shaft (11) lower end, eccentric bushing (20) is driven by large conical gear (19), large conical gear (19) is located at eccentric bushing (20) top, large conical gear (19) is driven by small conical gear (21), small conical gear (21) is located on power transmission shaft (23), and the other end of power transmission shaft (23) is provided with belt pulley (24), described frame (25) top is provided with funnel (1), and funnel (1) outer side-lower is provided with guiding mechanism, described high efficiency gyratory crusher monitoring system also comprises ZigBee sensor assembly, ZigBee sensor assembly is connected with ZigBee router communication, ZigBee router and ZigBee telegon communicate to connect, ZigBee telegon and data acquisition unit communicate to connect, the transducing signal collected is uploaded to electric power network by Power Line Carrier Communication Module by data acquisition unit, be sent to monitoring host computer by electric power network, monitoring host computer communicates to connect with display screen, acoustic-optic alarm and short message alarm module respectively, also comprise voice output module, described voice output module and monitoring host computer communicate to connect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520660729.1U CN204953093U (en) | 2015-08-30 | 2015-08-30 | High efficiency cone crusher monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520660729.1U CN204953093U (en) | 2015-08-30 | 2015-08-30 | High efficiency cone crusher monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204953093U true CN204953093U (en) | 2016-01-13 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520660729.1U Expired - Fee Related CN204953093U (en) | 2015-08-30 | 2015-08-30 | High efficiency cone crusher monitoring system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204953093U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112090478A (en) * | 2020-08-25 | 2020-12-18 | 辽宁科技大学 | Crusher fault diagnosis method based on linear regression |
-
2015
- 2015-08-30 CN CN201520660729.1U patent/CN204953093U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112090478A (en) * | 2020-08-25 | 2020-12-18 | 辽宁科技大学 | Crusher fault diagnosis method based on linear regression |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160113 Termination date: 20160830 |