CN203433350U - Intelligent monitoring system of vibration equipment - Google Patents
Intelligent monitoring system of vibration equipment Download PDFInfo
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- CN203433350U CN203433350U CN201320551603.1U CN201320551603U CN203433350U CN 203433350 U CN203433350 U CN 203433350U CN 201320551603 U CN201320551603 U CN 201320551603U CN 203433350 U CN203433350 U CN 203433350U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
An intelligent monitoring system of vibration equipment belongs to the vibration equipment technology field. The system carries out analysis and processing aiming at a database of the vibration equipment, and carries out data transmission and data acquisition. According to on-site acquisition information, through the database, accurate analysis, processing, storage, alarm and network WEB publishing are performed on different vibration equipment data. Data acquisition devices comprise an ultrasonic wave level meter, a strain sensor, a linear displacement sensor, a motor control device, an acceleration sensor, a weighing sensor and a temperature sensor. By using the intelligent monitoring system of the vibration equipment, data changes of collected parameters of the vibration equipment are intelligently fed back and displayed; early warning and diagnosis are timely performed on an equipment fault so that screening and vibration quality and working efficiency are increased. User data and alarm are remotely monitored in real time. The fault and an accident are determined, analyzed and processed timely and accurately. Therefore, a purpose of further increasing a production and management level is reached.
Description
Technical field
The utility model provides a kind of vibratory equipment intelligent monitor system, belongs to vibratory equipment technical field.
Background technology
The main involving vibrations sieving machine of vibratory equipment and vibrating centrifuge.
Vibrating screen classifier is as great new high efficiency classification, dehydration, de-mediated, desliming and a screening installation, this product is widely used in industry-by-industry, as coal, iron and steel, rock, grain, feed, in the screening and classification of chemical industry, because screen(ing) machine oscillation intensity is large, can not find as early as possible and solve abnormal vibrations maintenance workload large.Under the high-intensity vibration condition of vibratory screening apparatus, abnormal vibrations can cause complicated alterante stress to make sieve nest produce fatigue damage, can cause for a long time the parts such as screen box structure and crossbeam to occur crackle, the screen(ing) machine life-span is produced greatly and affected, user's repaired is got up also, and some is painstaking, and management difficulty is higher.
Vibrating centrifuge is mainly used for the dehydration of coal and sea salt, in hydro-extractor, the solid particle being trapped on screen cloth is sent to discharge port place by axial vibration, because blanking is not smooth, treatment capacity diminishes or putty, hydro-extractor vibration is excessive, occur extraordinary noise, technical guarantee work difficulty strengthens day by day.
Vibrating centrifuge blanking is smooth, treatment capacity diminishes or putty, hydro-extractor vibration is excessive, and the repaired that occurs the users such as extraordinary noise is got up also, and some is painstaking, and management difficulty is higher.
Chinese patent CN201020130518.4 utility model discloses a kind of vibratory screening apparatus monitoring and maintenance system, comprise by detecting signal unit, according to data acquisition and the other fixedly brief analysis display module of machine that detecting signal unit institute detection signal carries out the control module of data analysis simultaneous display analysis result and corresponding failure solution and the warning controlled by control module forms, detecting signal unit involving vibrations sensor, current sensor, speed probe and temperature rise sensor, control module is by the signal condition module of joining successively, data acquisition board and primary controller form, primary controller comprises microprocessor and the data disaply moudle joining with microprocessor, extension storage module and data input/output interface.The utility model is simple and reasonable, be convenient to be equipped with and use simple to operately, can carry out real-time online detection and synchronously carry out fault analysis, processing and demonstration vibratory equipment operation conditions, can effectively solve whole day Real-Time Monitoring and the maintenance issues of vibratory screening apparatus.
The principle of work of this utility model is to be gathered with data processing and measured and shown by digital module by control module, and can only real-time detector data.Do not possess remote transmission, database inventory analysis processing and fault judgement, function singleness, can not meet the requirement to vibratory equipment in modernization industry production and test.
Utility model content
According to above deficiency of the prior art, problem to be solved in the utility model is: provide a kind of vibratory equipment is gathered to parameters, and parameter is changed and carries out intellectuality feedback, in time fault is carried out to early warning and diagnosis, the vibratory equipment intelligent monitor system that can take preventive measures for improving screening or oscillating mass, work efficiency.
The utility model solves the technical scheme that its technical matters adopts: vibratory equipment intelligent monitor system, comprise data transmission device and data collector, its characteristic is: data collector is set on vibratory equipment, the output terminal of data collector is by data transmission device connection data storehouse server, and database server connects supervisory control comuter by telecommunication network; Data collector comprises ultrasonic material level meter, strain transducer, linear displacement transducer, electric machine controller, acceleration transducer, LOAD CELLS and temperature sensor, is separately positioned on vibratory equipment.
Data collector gathers vibratory equipment parameter, then by data transmission device input database server, is stored, analyzes and is processed; Database analysis and processing are that vibratory equipment parameter is carried out to data analysis, computing, judgement and warning, before fault occurs, carry out early warning, and its data are issued by network, by supervisory control comuter, carry out remote monitoring.Database analysis refers to processing and the analysis through database by the vibratory equipment parameter of vibratory equipment collection in worksite with processing, according to database, the situation of whole vibratory equipment is carried out to analysis of trend and fault is got rid of in advance, the Monitoring Data of database is the service data that one-period continuous monitoring energy persistence gather, by procedural information and historical data in the demonstration of network utilisation tool master analysis computer configuration, after treatment, Web server provides process data and the warning message of current history, when having alert event, by network, send Email.Tool master comprises the IE browser of Microsoft or MS Office Excel etc., simple, intuitive, and versatility is good.The large data sets of database analysis based on device parameter closes analysis, in analysis of trend, have more accuracy and specific aim, can improve anticipation result, accident is got rid of in advance, improve serviceable life, the running quality of whole vibratory equipment, and measuring accuracy.
Ultrasonic material level meter is measured the trend situation of screen(ing) machine material thickness of pan feeding and discharging when operation, and temperature sensor carries out temperature monitoring to bearing and vibrator, and electric current and the state of servomotor are monitored by electric machine controller.The data transmission of vibratory equipment collection in worksite is stored for a long time to database, be convenient to analyze in time or the long-time analysis of accumulative total, improve the accuracy of result and the accuracy of trend judgement, according to data to the situation of whole vibratory equipment analyze, fault is got rid of, report to the police, storage, judge pan feeding whether evenly, left and right unbalance loading transships, bearing state prevents that bearing calorie is dead extremely, vibratory equipment four angular motion tracks are disorderly reports to the police, each stress monitoring point overstressing is reported to the police, and has improved screening or oscillating mass and work efficiency thereof.
Wherein preferred version is:
Described data collector is connected with the configuration system of database server by PLC control system, and the data upload of PLC control system Real-Time Monitoring and control data collector is carried out data input to database server.Adopt PLC control system to collect multichannel data, guarantee the degree of stability of signal, after anticipating, be convenient to by communication terminal uploading data, improve transfer rate, the signal disturbance of avoiding traditional multiple signals to adopt respectively analog to digital converter to bring.
Described linear displacement transducer is four, is separately positioned on four supporting point positions of the supporting seat of vibratory equipment, when respectively vibratory equipment is moved and supporting seat produce displacement situation and monitor.Gather respectively the straight-line displacement data of four strong points, computational analysis vibratory equipment running status.
Described strain transducer is arranged in excitation beam of vibration, crossbeam, the side plate of vibratory equipment, and spring suppport, and machinery is changed and monitored.Gather the STRESS VARIATION of vibratory equipment, while producing irregular sudden change, analyze and report to the police in time, so that on-call maintenance, raising vibratory equipment serviceable life.
Described LOAD CELLS is separately positioned on four supporting seat bottoms the situation of change of vibratory equipment weight is monitored.
Described acceleration transducer is arranged in four angles of vibratory equipment, and the acceleration producing during to vibration is monitored.
Described data transmission device adopts radio transmission apparatus, by wireless transmission device, vibratory equipment in-site measurement signal is converted to wireless signal, and then radio receiver is entered as digital data transmission to database server by wireless signal conversion.
The beneficial effect that the utility model vibratory equipment intelligent monitor system has is: by the variation of each parameter of vibratory equipment is carried out to intelligentized feedback, by database to data analysis, processing, storage, and data and warning that can remote real time monitoring user by network manufacturing firm, fault and accident are judged and analysis promptly and accurately, thereby reach the further object that improves company of demanding party production management level, better adapt to company about further having carried out the requirements of robotization holistic management work.
Through optimal design, can realize on the whole:
1, large data storage and the set analysis of vibratory equipment parameter device parameter have more accuracy and specific aim in analysis of trend, improve anticipation result;
2, remote monitoring operation interface simple, intuitive, versatility is good;
3, collection in worksite signal stabilization, transfer rate is high;
4, guarantee high-quality screening and the dehydrating operation of vibratory equipment, find early abnormal problem and solution that vibratory screening apparatus and vibrating centrifuge exist, the advantages such as the production efficiency of prolongation vibratory equipment life-span, easy care and raising enterprise and economic benefit.
Accompanying drawing explanation
Fig. 1 is functional-block diagram of the present utility model;
Embodiment
Below in conjunction with accompanying drawing, embodiment of the present utility model is described further:
Embodiment 1:
As shown in Figure l, comprise data transmission device and data collector, data collector is set on vibratory equipment, and the output terminal of data collector is by data transmission device connection data storehouse server, and database server connects supervisory control comuter by telecommunication network; Data collector comprises ultrasonic material level meter, strain transducer, linear displacement transducer, electric machine controller, acceleration transducer, LOAD CELLS and temperature sensor, be separately positioned on vibratory equipment, gather vibratory equipment parameter, then by data transmission device input database server, store, analyze and process; Database analysis and processing are that vibratory equipment parameter is carried out to data analysis, computing, judgement and warning, before fault occurs, carry out early warning, and its data are issued by network, by supervisory control comuter, carry out remote monitoring.
The data of collection in worksite are transferred to database through PLC control system to be analyzed and processes, according to data to the situation of whole vibratory equipment analyze, fault is got rid of, report to the police, storage, judge pan feeding whether evenly, left and right unbalance loading transships, bearing state prevents that bearing calorie is dead extremely, vibratory equipment four angular motion tracks are disorderly reports to the police, and each stress monitoring point stress is super reports to the police.
Database analysis refers to processing and the analysis through database by the vibratory equipment parameter of vibratory equipment collection in worksite with processing, according to database, the situation of whole vibratory equipment is carried out to analysis of trend and fault is got rid of in advance, the Monitoring Data of database is the service data that one-period continuous monitoring energy persistence gather, by procedural information and historical data in the demonstration of network utilisation tool master analysis computer configuration, after treatment, Web server provides process data and the warning message of current history, when having alert event, by network, send Email.
Data collector is that multi-group data is connected by PLC control system and the configuration system of database server, and the data upload of PLC control system Real-Time Monitoring and control data collector is carried out data input to database server.
By PLC control system, monitor the ruuning situation of many vibratory equipments, foil gauge is to screen(ing) machine excitation beam of vibration, crossbeam, side plate, and the stress monitoring collection of spring suppport simultaneously; The collection of acceleration transducer to the vibration of screen(ing) machine pan feeding, running orbit and bearing state, linear displacement transducer waves monitoring to vibratory screening apparatus; The trend situation of pan feeding and discharging thickness when ultrasonic material level meter is measured screen(ing) machine operation, main bearing is carried out to state and temperature monitoring, electric current and the state of servomotor controller are monitored, and with servomotor, the voltage control signal of input are converted to angular displacement and the angular velocity on axle, exported and drive control object.
Embodiment 2:
On embodiment 1 basis, linear displacement transducer is four, is separately positioned on four supporting point positions of the supporting seat of vibratory equipment, when respectively vibratory equipment is moved and supporting seat produce displacement situation and monitor.
Strain transducer is arranged in excitation beam of vibration, crossbeam, the side plate of vibratory equipment, and spring suppport, and machinery is changed and monitored.
LOAD CELLS is separately positioned on four supporting seat bottoms the situation of change of vibratory equipment weight is monitored.
Acceleration transducer is arranged in four angles of vibratory equipment, and the acceleration producing during to vibration is monitored.
Embodiment 3:
On embodiment 1 or 2 bases, data transmission adopts wire transmission; From in-site measurement electrical equipment 4-20ma, 0-10V, resistance signal and switch board PLC control system, by shielded cable, carry out data transmission.
Embodiment 4:
On embodiment 1 or 2 bases, data transmission device adopts wireless transmission, by wireless transmission device, vibratory equipment in-site measurement signal is converted to wireless signal, then radio receiver is entered as digital data transmission to database server by wireless signal conversion.
Experimental results show that after native system is set:
Those skilled in the art recognize because of this, and above embodiment is only for the utility model is described, and is not used for doing restriction of the present utility model.As long as within the scope of connotation of the present utility model, to the modification of the above embodiment, variation, all will drop within the scope of claim of the present utility model.
Claims (7)
1. a vibratory equipment intelligent monitor system, comprise data transmission device and data collector, its characteristic is: data collector is set on vibratory equipment, the output terminal of data collector is by data transmission device connection data storehouse server, and database server connects supervisory control comuter by telecommunication network;
Data collector comprises ultrasonic material level meter, strain transducer, linear displacement transducer, electric machine controller, acceleration transducer, LOAD CELLS and temperature sensor, is separately positioned on vibratory equipment.
2. vibratory equipment intelligent monitor system according to claim 1, is characterized in that: described data collector is connected with the configuration system of database server by PLC control system.
3. vibratory equipment intelligent monitor system according to claim 1, is characterized in that: described linear displacement transducer is four, is separately positioned on four supporting point positions of the supporting seat of vibratory equipment.
4. vibratory equipment intelligent monitor system according to claim 1, is characterized in that: described strain transducer is arranged in the excitation beam of vibration of vibratory equipment, crossbeam, side plate, and spring suppport.
5. vibratory equipment intelligent monitor system according to claim 1, is characterized in that: described LOAD CELLS is separately positioned on four supporting seat bottoms.
6. vibratory equipment intelligent monitor system according to claim 1, is characterized in that: described acceleration transducer is arranged in four angles of vibratory equipment.
7. vibratory equipment intelligent monitor system according to claim 1, is characterized in that: described data transmission device adopts radio transmission apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320551603.1U CN203433350U (en) | 2013-09-05 | 2013-09-05 | Intelligent monitoring system of vibration equipment |
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| CN201320551603.1U CN203433350U (en) | 2013-09-05 | 2013-09-05 | Intelligent monitoring system of vibration equipment |
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| CN203433350U true CN203433350U (en) | 2014-02-12 |
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| CN201320551603.1U Expired - Fee Related CN203433350U (en) | 2013-09-05 | 2013-09-05 | Intelligent monitoring system of vibration equipment |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104914747A (en) * | 2015-04-20 | 2015-09-16 | 海安县联源机械制造有限公司 | Vibration screening system control method |
| CN105096539A (en) * | 2014-04-28 | 2015-11-25 | 鸿富锦精密电子(郑州)有限公司 | Standardized operation training system and method |
| CN105511439A (en) * | 2016-01-06 | 2016-04-20 | 广州市香港科大霍英东研究院 | Physical information system for controlling servo motors and control method for physical information system |
| CN105865761A (en) * | 2015-01-23 | 2016-08-17 | 黄淮学院 | Vibrating screen fault detection device and stem block excavator |
| CN108896850A (en) * | 2018-07-20 | 2018-11-27 | 浙江浙能常山天然气发电有限公司 | A kind of detection method of the sulfur hexafluoride sealed combination electrical equipment of three shaft vibrations technology |
| CN109404043A (en) * | 2018-10-19 | 2019-03-01 | 临沂矿业集团有限责任公司 | A kind of underground equipment sensory perceptual system |
| CN110501179A (en) * | 2019-09-11 | 2019-11-26 | 宝钜(中国)儿童用品有限公司 | It is electronic to pacify chair motion state test device and test method |
| CN110780144A (en) * | 2019-11-20 | 2020-02-11 | 四川赛康智能科技股份有限公司 | Be used for electric power owner equipment voiceprint and vibration to unite on-line monitoring device |
| CN111344447A (en) * | 2017-11-10 | 2020-06-26 | 欧瑞康纺织有限及两合公司 | Machine for producing or treating synthetic threads |
| CN111867740A (en) * | 2018-03-13 | 2020-10-30 | 韦尔矿物非洲(私人)有限公司 | Mineral processing |
-
2013
- 2013-09-05 CN CN201320551603.1U patent/CN203433350U/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105096539A (en) * | 2014-04-28 | 2015-11-25 | 鸿富锦精密电子(郑州)有限公司 | Standardized operation training system and method |
| CN105865761A (en) * | 2015-01-23 | 2016-08-17 | 黄淮学院 | Vibrating screen fault detection device and stem block excavator |
| CN104914747A (en) * | 2015-04-20 | 2015-09-16 | 海安县联源机械制造有限公司 | Vibration screening system control method |
| CN105511439A (en) * | 2016-01-06 | 2016-04-20 | 广州市香港科大霍英东研究院 | Physical information system for controlling servo motors and control method for physical information system |
| CN111344447A (en) * | 2017-11-10 | 2020-06-26 | 欧瑞康纺织有限及两合公司 | Machine for producing or treating synthetic threads |
| CN111344447B (en) * | 2017-11-10 | 2022-06-28 | 欧瑞康纺织有限及两合公司 | Machine for producing or treating synthetic threads |
| CN111867740A (en) * | 2018-03-13 | 2020-10-30 | 韦尔矿物非洲(私人)有限公司 | Mineral processing |
| CN111867740B (en) * | 2018-03-13 | 2022-10-11 | 韦尔矿物非洲(私人)有限公司 | Mineral processing |
| CN108896850A (en) * | 2018-07-20 | 2018-11-27 | 浙江浙能常山天然气发电有限公司 | A kind of detection method of the sulfur hexafluoride sealed combination electrical equipment of three shaft vibrations technology |
| CN108896850B (en) * | 2018-07-20 | 2023-04-07 | 浙江浙能常山天然气发电有限公司 | Detection method of sulfur hexafluoride closed type combined electrical apparatus based on triaxial vibration technology |
| CN109404043A (en) * | 2018-10-19 | 2019-03-01 | 临沂矿业集团有限责任公司 | A kind of underground equipment sensory perceptual system |
| CN110501179A (en) * | 2019-09-11 | 2019-11-26 | 宝钜(中国)儿童用品有限公司 | It is electronic to pacify chair motion state test device and test method |
| CN110780144A (en) * | 2019-11-20 | 2020-02-11 | 四川赛康智能科技股份有限公司 | Be used for electric power owner equipment voiceprint and vibration to unite on-line monitoring device |
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| CF01 | Termination of patent right due to non-payment of annual fee |