CN203265083U - Automatic check weight sorting machine - Google Patents
Automatic check weight sorting machine Download PDFInfo
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- CN203265083U CN203265083U CN 201320200296 CN201320200296U CN203265083U CN 203265083 U CN203265083 U CN 203265083U CN 201320200296 CN201320200296 CN 201320200296 CN 201320200296 U CN201320200296 U CN 201320200296U CN 203265083 U CN203265083 U CN 203265083U
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Abstract
The utility model discloses an automatic check weight sorting machine, aiming at providing an automatic check weight sorting machine which is high in automation level, wide in application field and capable of effectively improving the production efficiency and reducing the manpower demand. The automatic check weight sorting machine comprises a rack (1) and an operating control system, wherein the rack (1) is sequentially provided with a photoelectric detection mechanism (2), a weight collecting mechanism (3) and a sorting mechanism (4) which are all connected with the operating control system electrically; in working, the photoelectric detection mechanism (2) sends a product passing signal towards the operating control system, the operating control system controls the weight collecting mechanism (3) to collect weight data, the weight collecting mechanism (3) sends the collected data to the operating control system, and the operating control system calculates and compares to finally control the sorting mechanism (4) to conduct sorting work. The automatic check weight sorting machine can be applied in the field of manufacturing the automatic check weight sorting machines.
Description
Technical field
The utility model relates to a kind of automated machine equipment, relates in particular to a kind of can the execution product and weigh, carry and the process equipment of minute selection operation.
Background technology
In current many industrial processes field, middle operation and product export quality inspection operation for product processing have the technological operation of according to product weight, it being carried out go-on-go, sorting more, and the application of this technological operation is also very extensive, as:
In lithium battery production and processing field, the electrolyte capacity that injects lithium battery interior not only can have influence on the service life of battery, but also probably jeopardizes user's personal safety; Now, nearly all lithium battery processing enterprise is for service life of guaranteeing its product and use safety can be provided with all that battery is weighed and the technical process of sorting.
At the medicament production field, the weight of medicament is a critical index.Have the medicine of special efficacy for some, weight may injure patient's life and health; And for some costly medicines, medicament weight also can be related to final cost and benefit, so, also need in the medicament field of making to its weigh, the technological operation of go-on-go.
Yet, product of the prior art weigh and sorting mostly is two operations of separating, and belong to a kind of with manually the weigh pattern of electronic scale as weighing-appliance; Under this pattern, weigh and the quality of sorted product also with personnel's condition, sense of responsibility, mood and whether be subject to extraneous factor interference etc. greatest relation is arranged, so of the prior art still lacking a kind ofly can guarantee that product quality can realize the Weighing classifier of full-automation, integrated operation again.On the other hand, check weighing of the prior art and the sorting operation quality that can only differentiate product quality but can not be carried out classification to product quality; Yet at society, the solution of this kind technological deficiency also by in the urgent need to.
The utility model content
Technical problem to be solved in the utility model is to overcome the deficiencies in the prior art, aims to provide a kind of full-automatic operation, application extensively and automatic weight checking separator and the operating procedure thereof that can effectively enhance productivity and reduce simultaneously human resources.
the technical scheme that the utility model adopts is: the utility model comprises frame, reaches operation control system, it is characterized in that: be fixedly installed successively photoelectric detection mechanism, Weight acquisition mechanism and at least one product selecting mechanism on the horizontal direction of described frame, above-mentioned each mechanism all is electrically connected to described operation control system, when opening described operation control system, test product first moves on described photoelectric detection mechanism, this moment, described photoelectric detection mechanism was to described operation control system transmitted signal, described operation control system receives and controls described Weight acquisition mechanism preparation for acquiring weight data after signal, when the test product sufficient movement is to the described Weight acquisition mechanism, described Weight acquisition mechanism gather some groups of weight datas of identical product and with these data feedbacks to described operation control system, described operation control system is calculated data, after analyzing and comparing with the interval numerical value of preset weight, the described sorting mechanism of final control is carried out the sorting work in Different Weight interval to product.
Described photoelectric detection mechanism comprises that the base plate I that is fixedly connected on described frame reaches connecting plate I and the photoelectric detector that is fixedly connected sequentially from the bottom to top on described base plate I, be provided with conveying device on described connecting plate I, described conveying device is in transmission connection with the motor I that is arranged on described base plate I, and described photoelectric detector is electrically connected to described operation control system; Described Weight acquisition mechanism comprises the base plate II that is fixedly connected on described frame and is fixedly connected on connecting plate II on described base plate II, described base plate II lower surface is fixedly connected with the Weight acquisition device, described Weight acquisition device is electrically connected to described operation control system, be provided with conveying device on described connecting plate II, described conveying device is in transmission connection with the motor II that is fixedly connected on described base plate II; Described sorting mechanism comprises connecting plate III and the electric cylinder I that is fixedly installed on described frame, be provided with conveying device, motor III and fixing axle bed on described connecting plate III, described conveying device and described motor III are in transmission connection, the electric end of described electric cylinder I is electrically connected to described operation control system and is rotatably connected to connecting rod at its clutch end by crank, and the other end that described connecting rod stretches into described fixedly axle bed inside and described connecting rod is socketed with swing arm.
Further, described conveying device comprises the connecting axle that is separately positioned on its institution where he works's connecting plate two ends, described connecting axle is socketed with bearing II and roller from inside to outside successively, and the two ends at described connecting axle are provided with groove, be in transmission connection by driving-belt between two described rollers, one end of described roller is socketed with the travelling gear IV, and described travelling gear IV is connected with motor-driven in its institution where he works.
Further, all be symmetrically arranged with micromatic setting on described connecting plate I and connecting plate II, described micromatic setting comprises that helical screw reaches and the rotary sleeve of described helical screw threaded engagement, the described rotary sleeve of manual rotation can make described helical screw generating horizontal displacement, and an end and the described groove of described helical screw are suitable.
Further, also be provided with on described frame and control electric cabinet, it is inner that described operation control system is arranged on the electric cabinet of described control.
The beneficial effects of the utility model are: the utility model has not only reduced equipment cost with check weighing, transmission, the large function integration of sorting three, and has realized replacing manually-operated brand-new operator scheme with full automatic mechanical equipment; The described operation control system that is arranged on full-automatic check weighing separator is controlled unlatching, the action of above-mentioned each mechanism comprehensively and moves the period, and also preset between the product weight contrast district in described operation control system program and the product weight computing formula, described operation control system compares to determine the product quality quality by the weight data of product is calculated result and the interval numerical value of default weight through science just.Simultaneously, the utility model has also better avoided operating personnel because condition, sense of responsibility, mood reach factors such as whether being subject to ectocine, product quality to be affected.On the other hand, because the speed of service of whole equipment can and be controlled according to the rotating speed of regulating described motor the match time of each described mechanism, so the utility model can guarantee arbitrarily to regulate speed of production according to needs of production under the prerequisite of product quality, finally realizes on the whole maximization of economic benefit.
Further, described sorting mechanism in the utility model can add according to actual needs, add described sorting mechanism and can play the effect that refinement product preset weight is interval and screen simultaneously the interval product of Different Weight, the client that this function can be the different quality product demand provides the product of different brackets, yet to be also equipment of the prior art be beyond one's reach for this.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of photoelectric detection mechanism 2 in the utility model;
Fig. 3 is the structural representation of Weight acquisition mechanism 3 in the utility model;
Fig. 4 is the structural representation of sorting mechanism 4 in the utility model;
Fig. 5 is the structural representation of conveying device 8 in the utility model;
Fig. 6 is the partial sectional view of micromatic setting in the utility model;
Fig. 7 is that the utility model is carried out the time flow chart that weight data gathers operation.
The specific embodiment
as extremely shown in Figure 7 in Fig. 1, the utility model comprises frame 1 and operation control system, described frame 1 along continuous straight runs is disposed with photoelectric detection mechanism 2, Weight acquisition mechanism 3 and a product selecting mechanism 4, the concrete quantity of described sorting mechanism 4 can arrange according to the need of production of reality, the purpose of setting up described sorting mechanism 4 is that the refinement product weight is interval, thereby satisfies different customer demands, 4 needs of the described sorting mechanism of setting up are electrically connected to described operation control system, and add relevant fill order and the time of implementation is delayed in setting in described operation control system, and a described sorting mechanism 4 is set in the present embodiment, described photoelectric detection mechanism 2, described Weight acquisition mechanism 3 and described sorting mechanism 4 all are electrically connected to described operation control system, and described operation control system is controlled above-mentioned each mechanism action, open described operation control system, first motion on described photoelectric detection mechanism 2 of measured object, the photoelectric detector 5 that is arranged on described photoelectric detection mechanism 2 is electrically connected to described operation control system and sends induced signal to described operation control system, be provided with Weight acquisition device 6 in described Weight acquisition mechanism 3, described Weight acquisition device 6 is electrically connected to described operation control system, described operation control system receives to be controlled described Weight acquisition device 6 after the induced signal of described photoelectric detector 5 and constantly gathers the weight data of measured object at t1, t1 constantly described measured object sufficient movement to described Weight acquisition mechanism 3, described Weight acquisition device 6 begin to gather some groups of weight datas of identical product and at t2 constantly with these data feedbacks to described operation control system, described operation control system is calculated data, analyze and compare with the interval numerical value of preset weight, and constantly control described sorting mechanism 4 actions or static at t3, and then realization is to the sorting work of the interval product of Different Weight, described photoelectric detection mechanism 2 comprises that also the base plate I 21 that is fixedly connected on described frame 1 reaches the back-up block I 25 that is fixedly connected sequentially from the bottom to top on described base plate I 21, connecting plate I 22, dividing plate I 26 and backing plate I 27, described base plate I 21 belows are fixedly connected with motor I 23 by connector, described connector can be any rule or erose members such as connecting corner brace, be socketed with travelling gear I 28 on the output shaft of described motor I 23, also be provided with conveying device 8 on described connecting plate I 22, described conveying device 8 is in transmission connection by belt I 29 mutually with described travelling gear I 28, described photoelectric detector 5 is fixedly connected with described base plate I 21 by connector and described photoelectric detector 5 is arranged on the top of described conveying device 8, described Weight acquisition mechanism 3 also comprises the base plate II 31 that is fixedly connected on described frame 1 and the back-up block II 35 on described base plate II 31 of being fixedly connected sequentially from the bottom to top, connecting plate II 32, dividing plate II 36 and backing plate II 37, described base plate II 31 belows are fixedly connected with motor II 33 by described connector, be socketed with travelling gear II 38 on the output shaft of described motor II 33, also be provided with conveying device 8 on described connecting plate II 32, described conveying device 8 is in transmission connection by belt II 39 with described travelling gear II 38, described Weight acquisition device 6 is bolted to connection below described base plate II 31 and with described operation control system and is electrically connected to, described sorting mechanism 4 comprises two connecting plate III 41 and the electric cylinder I 42 that is fixedly installed on described frame 1, be provided with conveying device 8 on described connecting plate III 41, motor III 43, fixedly axle bed 44, platform for placing material 45 and backing plate III 47, the output of described motor III 43 is socketed with travelling gear III 48, described conveying device 8 is by belt III 49 and described travelling gear III 48 transmission links, the electrical terminal of described electric cylinder I 42 is electrically connected to described operation control system and is rotationally connected by the end of crank 46 with connecting rod 50 at its clutch end, the other end of described connecting rod 50 is socketed with swing arm 51, also be socketed with two bearing III 52 on described connecting rod 50, described bearing III 52 is arranged on described fixedly axle bed 44 inside, also be provided with interstage sleeve 53 between described fixedly axle bed 44 and described swing arm 51, after the data that described operation control system gathers described Weight acquisition device 6 are calculated, are analyzed and compare with the interval numerical value of preset weight, described operation control system is controlled described swing arm 51 by described electric cylinder I 42 and is swung, thereby realizes sorting work, described conveying device 8 comprises two connecting axles 81 that are separately positioned on its institution where he works's connecting plate two ends, described connecting axle 81 is socketed with bearing II 82 and roller 83 from the inside to the outside successively, be in transmission connection by driving-belt 85 between described roller 83, one end fixed cover of one of them described roller 83 is connected to travelling gear IV 86, described travelling gear IV 86 is connected by belt transmission with motor in its institution where he works, and the both ends of described connecting axle 81 also respectively are provided with a groove 84, all be symmetrically arranged with two micromatic settings on described connecting plate I 22 and connecting plate II 32, described micromatic setting comprises that helical screw 91 reaches and the rotary sleeve 92 of described helical screw 91 threaded engagement, the described groove 84 that one end of each described helical screw 91 is corresponding with its position is suitable, when the described rotary sleeve 92 of manual rotation, described helical screw 91 occurred level positions, and then promote described connecting axle 81 and realize micro-displacement, because two described micromatic settings are symmetrical arranged, so described micromatic setting can arbitrarily be regulated the rate of tension of described driving-belt 85, realize better transmission efficiency, also be fixedly connected with handrail 9 on described frame 1 and control electric cabinet 10, also being provided with control panel 11 on the electric cabinet 10 of described control, described control panel 11 is electrically connected to described operation control system, and described operation control system is arranged on the electric cabinet of described control 10 inside.
The below is described further with regard to the operating procedure of described a kind of automatic weight checking separator:
At first, start described operation control system, described motor I 23, described motor II 33 and described motor III 43 can be unlocked, guarantee that the rotating speed of described motor I 23, described motor II 33 and described motor III 43 is consistent this moment, and then make the movement velocity of measured object in each mechanism consistent, under the drive of said motor, the conveying device 8 that is arranged in described photoelectric detection mechanism 2, described Weight acquisition mechanism 3 and described product selecting mechanism 4 all begins action.
Then, measured object is placed on the conveying device 8 of described photoelectric detection mechanism 2, when measured object passes through described photoelectric detector 5, described photoelectric detector 5 is to described operation control system transmitted signal, described operation control system draws measured object and moves to time t1 in described Weight acquisition mechanism 3 fully through computing, after analyzing, and constantly controls described Weight acquisition device 6 at t1 and begin to gather the measured object weight data.
at last, at t2 constantly, described Weight acquisition device 6 with some data feedbacks to described operation control system, described operation control system is carried out computing to data, analyze and compare with the numerical value in preset weight interval, at t3 (t1＜t2＜t3) constantly, the described swing arm 48 that is connected with described electric cylinder I 42 is carried out sorting work according to the comparison result of described operation control system to the measured object that moves in described swing arm 48 hunting ranges, described operation control system concrete computing and analyze the weight data mode and be: remove a maximum and a minimum of a value, numerical value with described preset weight interval after remaining data is averaged compares, perhaps direct averaged and comparing with the numerical value in described preset weight interval, the final sorting work that realizes the interval product of Different Weight.On the other hand, described t1, described t2 and described t3 can be according to the actual speed manual controls of physical length and described motor I 23, described motor II 33 and the described motor III 43 of described conveying device 8, thereby can improve or reduce speed of production according to production requirement under the prerequisite that guarantees product quality, finally realize maximization of economic benefit.
The utility model can be applicable to the automatic weight checking separator and makes the field.
Claims (5)
1. automatic weight checking separator, described automatic weight checking separator comprises frame (1), reaches operation control system, it is characterized in that: be fixedly installed successively photoelectric detection mechanism (2), Weight acquisition mechanism (3) and at least one product selecting mechanism (4) on the horizontal direction of described frame (1), above-mentioned each mechanism all is electrically connected to described operation control system, when opening described operation control system, test product is first in the upper operation of described photoelectric detection mechanism (2), described photoelectric detection mechanism this moment (2) is to described operation control system transmitted signal, described operation control system is controlled described Weight acquisition mechanism (3) preparation for acquiring weight data after receiving signal, when the test product sufficient movement is upper to described Weight acquisition mechanism (3), described Weight acquisition mechanism (3) gather some groups of weight datas of identical product and with these data feedbacks to described operation control system, described operation control system is calculated data, after analyzing and comparing with the interval numerical value of preset weight, the final described sorting mechanism (4) of controlling is carried out the sorting work in Different Weight interval to product.
2. a kind of automatic weight checking separator according to claim 1, it is characterized in that: described photoelectric detection mechanism (2) comprises that the base plate I (21) that is fixedly connected on described frame (1) reaches connecting plate I (22) and the photoelectric detector (5) that is fixedly connected sequentially from the bottom to top on described base plate I (21), be provided with conveying device (8) on described connecting plate I (22), described conveying device (8) is in transmission connection with the motor I (23) that is arranged on described base plate I (21), and described photoelectric detector (5) is electrically connected to described operation control system, described Weight acquisition mechanism (3) comprises the base plate II (31) that is fixedly connected on described frame (1) and is fixedly connected on connecting plate II (32) on described base plate II (31), described base plate II (31) lower surface is fixedly connected with Weight acquisition device (6), described Weight acquisition device (6) is electrically connected to described operation control system, be provided with conveying device (8) on described connecting plate II (32), described conveying device (8) is in transmission connection with the motor II (33) that is fixedly connected on described base plate II (31), described sorting mechanism (4) comprises connecting plate III (41) and the electric cylinder I (42) that is fixedly installed on described frame (1), be provided with conveying device (8) on described connecting plate III (41), motor III (43) reaches fixedly axle bed (44), described conveying device (8) is in transmission connection with described motor III (43), the electric end of described electric cylinder I (42) is electrically connected to described operation control system and is rotatably connected to connecting rod (50) at its clutch end by crank (46), the other end that described connecting rod (50) stretches into described fixedly axle bed (44) inside and described connecting rod (50) is socketed with swing arm (51).
3. a kind of automatic weight checking separator according to claim 2, it is characterized in that: described conveying device (8) comprises the connecting axle (81) that is separately positioned on its institution where he works's connecting plate two ends, described connecting axle (81) is socketed with bearing II (82) and roller (83) from inside to outside successively, and be provided with groove (84) at the two ends of described connecting axle (81), be in transmission connection by driving-belt (85) between two described rollers (83), one end of described roller (83) is socketed with travelling gear IV (86), described travelling gear IV (86) is connected with motor-driven in its institution where he works.
4. a kind of automatic weight checking separator according to claim 3, it is characterized in that: all be symmetrically arranged with micromatic setting on described connecting plate I (22) and connecting plate II (32), described micromatic setting comprises that helical screw (91) reaches and the rotary sleeve (92) of described helical screw (91) threaded engagement, the described rotary sleeve of manual rotation (92) can make described helical screw (91) generating horizontal displacement, and an end of described helical screw (91) and described groove (84) are suitable.
5. a kind of automatic weight checking separator according to claim 4 is characterized in that: also be provided with on described frame (1) and control electric cabinet (10), described operation control system is arranged on the electric cabinet of described control (10) inside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320200296 CN203265083U (en) | 2013-04-19 | 2013-04-19 | Automatic check weight sorting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320200296 CN203265083U (en) | 2013-04-19 | 2013-04-19 | Automatic check weight sorting machine |
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| Publication Number | Publication Date |
|---|---|
| CN203265083U true CN203265083U (en) | 2013-11-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320200296 Expired - Fee Related CN203265083U (en) | 2013-04-19 | 2013-04-19 | Automatic check weight sorting machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103223401A (en) * | 2013-04-19 | 2013-07-31 | 珠海市大航工业自动化技术有限公司 | Automatic check-weighing sorting machine and operation steps thereof |
| CN104034398A (en) * | 2013-03-06 | 2014-09-10 | 东莞市行天自动化科技有限公司 | Floating platform transposition type weighing device |
| CN111093846A (en) * | 2017-09-11 | 2020-05-01 | 莱特拉姆有限责任公司 | Weighing and sorting roller belt conveyor and related method |
-
2013
- 2013-04-19 CN CN 201320200296 patent/CN203265083U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104034398A (en) * | 2013-03-06 | 2014-09-10 | 东莞市行天自动化科技有限公司 | Floating platform transposition type weighing device |
| CN104034398B (en) * | 2013-03-06 | 2016-06-08 | 东莞市行天自动化科技有限公司 | Floating platform shifting type weighing device |
| CN103223401A (en) * | 2013-04-19 | 2013-07-31 | 珠海市大航工业自动化技术有限公司 | Automatic check-weighing sorting machine and operation steps thereof |
| CN103223401B (en) * | 2013-04-19 | 2015-10-14 | 珠海市大航工业自动化技术有限公司 | A kind of automatic weight checking separator and operating procedure thereof |
| CN111093846A (en) * | 2017-09-11 | 2020-05-01 | 莱特拉姆有限责任公司 | Weighing and sorting roller belt conveyor and related method |
| CN111093846B (en) * | 2017-09-11 | 2021-12-24 | 莱特拉姆有限责任公司 | Weighing and sorting roller belt conveyor and related method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: ZHUHAI DAHANG AUTOMATION EQUIPMENT CO., LTD. Free format text: FORMER OWNER: ZHUHAI DAHANG INDUSTRY AUTOMATION TECHNOLOGY CO., LTD. Effective date: 20150618 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20150618 Address after: 519031 Guangdong city of Zhuhai province Hengqin Baohua Road No. 6, room 105 -1375 Patentee after: Zhuhai Dahang automation equipment Co. Address before: 519000 Guangdong Province, Zhuhai City Industrial Zone Jida Garden Road No. 7 6 floor Patentee before: Zhuhai Dahang Industry Automation Technology Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131106 Termination date: 20160419 |