CN103977965A - Storage battery rapid-discharge detection machine and operation method thereof - Google Patents
Storage battery rapid-discharge detection machine and operation method thereof Download PDFInfo
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- CN103977965A CN103977965A CN201410182544.4A CN201410182544A CN103977965A CN 103977965 A CN103977965 A CN 103977965A CN 201410182544 A CN201410182544 A CN 201410182544A CN 103977965 A CN103977965 A CN 103977965A
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Abstract
The invention discloses a storage battery rapid-discharge detection machine and an operation method thereof. The detection machine, which is used for detecting quality of a storage batter to be detected, includes a rack having a horizontal operation surface. A conveyor belt is installed on the rack. One side of the conveyor belt is provided with a movable material-feeding machine hand and the other side of the conveyor belt is a discharge detection zone. A discharge detection assembly is installed above the discharge detection zone and can move up-and-down and left-and-right. The discharge detection assembly adjusts and controls a discharge detection process through a control panel. An electric control apparatus includes the control panel and an alarm apparatus, wherein the control panel is provided with a touch screen. One side, which is far away from the material-feeding machinery hand, of the discharge detection zone is provided with an output belt. A telescopic rejector is disposed on one side of the output belt and an unqualified product backflow belt is disposed on the other side of the output belt. The detection process is in a whole-course mechanized-automatic-working manner. The detection machine, which is free of manually operating, achieves discharge detection, selection and separation of unqualified products and the like. The detection machine is high in efficiency, low in labor cost and high in detection precision.
Description
Technical field
The present invention relates to mechanical equipment technical field, particularly a kind of battery repid discharge detects machine and method of operating thereof.
Background technology
Traditional battery detection mode needs quality inspection personnel manual operation machine, and can only carry out discharge examination to a battery at every turn, in testing process, need quality inspection personnel to pick up battery, after having tested, place battery, simultaneously by underproof battery screening, rejecting, put in addition, so repeatedly carry out continuous productive process.Per tour every day (8h) can only detect 3000-4000 battery, and man efficiency is low, labour cost is high, and is prone to situation undetected, false retrieval, affects the quality of product.
Summary of the invention
The problem existing for prior art, the present invention aims to provide that a kind of efficiency is high, labour cost is low, and accuracy of detection is high, the battery repid discharge of convenient operation detects machine and method of operating thereof.
The invention provides a kind of battery repid discharge and detect machine, for detection of the quality of battery to be measured, it comprises the frame with horizontal operation face, in described frame, conveyer belt is installed, one side of described conveyer belt is provided with mobilizable feeding mechanical hand, opposite side is discharge examination district, the discharge examination assembly that install the top in described discharge examination district can be up and down, move left and right, described discharge examination assembly is by electric control gear regulation and control discharge examination process, and described electric control gear comprises control panel and the warning device with touch-screen; Described discharge examination district is provided with output band away from a side of described feeding mechanical hand, and a side of described output band is provided with the flush trimmer of several scalable motions side by side, and opposite side is provided with substandard product backflow band; Described flush trimmer is communicated with described electric control gear.
Preferably, described discharge examination assembly comprises support, pressing down of being connected with described support holds cylinder and conductive test probe, wherein: described in press down and hold conductive test probe described in air cylinder driven and move up and down, described conductive test is popped one's head in and is comprised insulation template and be arranged at the some to conductive electrode of described insulation template below, and every a pair of described conductive electrode is communicated with a described battery to be measured.
Preferably, in described frame, be fixedly installed telescopic feeding cylinder, the drive end of described feeding cylinder is connected with described feeding mechanical hand, and the rear end of described feeding cylinder is provided with several detection electric eyes that puts in place side by side, described in put in place detect electric eye towards described conveyer belt and discharge examination district.
Preferably, described in, put that to detect the logarithm of the quantity of electric eye and the quantity of described flush trimmer, conductive electrode all consistent in place, and the distance of the described battery to be measured in interval between adjacent two pairs of described conductive electrodes.
Preferably, described conductive test probe comprises that four pairs of described conductive electrodes, described detection machine comprise the detection electric eye that puts in place described in four described flush trimmers and four.
Preferably, described discharge examination assembly also comprises several manual regulating devices, and described electric control gear is fixedly installed in described frame, described discharge examination assembly by described manual regulating device can be up and down, move left and right be installed on described electric control gear below.
Preferably, the direction of motion of described substandard product backflow band and the direction of motion of described output band and conveyer belt are contrary, and the side of described substandard product backflow band is also provided with baffle plate.
Preferably, described electric control gear also comprises main frame and the A/D analog module being connected with described main frame, main frame adopts PLC and the control panel control with touch-screen, and the test result of described battery to be measured is sent into PLC inside by described A/D analog module conversion and converted and be presented on described touch-screen.
Based on same inventive concept, the present invention also provides a kind of battery repid discharge to detect the method for operating of machine, comprises the steps: step S1: start power supply, conveyer belt travels forward, and battery to be measured is placed to conveyer belt; Step S2: feeding mechanical hand is sent described battery to be measured into discharge examination district; Step S3: battery to be measured described in discharge examination assembly alignment, electric control gear regulation and control discharge examination process; Step S4: state battery to be measured and send into output band, if this batch whole qualified, export destination to through output band; If this batch has underproof product, underproof product is rejected and is delivered to substandard product and reflux and be with and be recovered through flush trimmer.
Preferably, the discharge examination process of described step S3 is monitored by the control panel of described electric control gear, and in described step S4, if this batch has underproof product, the warning device of described electric control gear sends alarm signal.
Based on disclosing of technique scheme, described battery repid discharge provided by the invention detects machine, this testing process, entire mechanization automatic job, without operating machines manually to realize discharge examination, screening, separate defective work etc., have that efficiency is high, labour cost is low, and the high function of accuracy of detection.
Battery repid discharge of the present invention detects the method for operating of machine, and simple to operate, accuracy of detection is high, greatly reduces fitness to operator and the dependence of schooling.
Brief description of the drawings
Fig. 1 is the three-dimensional shaft side figure that a kind of battery repid discharge that the present invention proposes detects machine;
Fig. 2 is the schematic side view that battery repid discharge of the present invention detects machine;
Fig. 3 is the enlarged diagram at a place of Fig. 2;
Fig. 4 is that the master of battery repid discharge detection machine of the present invention looks schematic diagram;
Fig. 5 is the automatically controlled schematic diagram of employing electronic load discharge mode of the present invention;
Fig. 6 is the schematic flow sheet that battery repid discharge of the present invention detects the method for operating of machine.
Drawing reference numeral explanation
1-conveyer belt, 2-feeding cylinder, 3-feeding mechanical hand, 4-discharge examination assembly, 5-electric control gear, 6-exports band, 7-flush trimmer, 8-substandard product refluxes and is with, 10-frame, 41-support, 42-presses down and holds cylinder, 43-conductive test probe, 44-manual regulating device, 80-baffle plate, 100-battery to be measured.
Detailed description of the invention
Further illustrate technical scheme of the present invention below in conjunction with accompanying drawing and by detailed description of the invention:
Please refer to Fig. 1, the invention provides a kind of battery repid discharge and detect machine, for detection of the quality of battery 100 to be measured, it comprises the frame 10 with horizontal operation face, conveyer belt 1 is installed in frame 10, and a side of conveyer belt 1 is provided with mobilizable feeding mechanical hand 3, and opposite side is discharge examination district, the discharge examination assembly 4 that install the top in discharge examination district can be up and down, move left and right, discharge examination assembly 4 passes through electric control gear 5 regulation and control discharge examination processes; This electric control gear 5 comprises control panel and the warning device with touch-screen; In addition, discharge examination district is provided with output away from a side of feeding mechanical hand 3 and is with 6, and output is provided with the flush trimmer 7 of several scalable motions side by side with a side of 6, and outside is provided with substandard product backflow and is with 8; Flush trimmer 7 is communicated with electric control gear 5.
It should be noted that, battery 100 to be measured is sent to feeding mechanical hand 3 places through conveyer belt 1, discharge examination district is sent in feeding mechanical hand 3 activities, discharge examination assembly 4 is aimed at battery 100 to be measured and by electric control gear 5 regulation and control discharge examination, be with 6 outputs through output, while detection, find after underproof product simultaneously, the warning device of electric control gear 5 sends the concurrent rejecting instruction of alarm signal to flush trimmer 7, flush trimmer 7 is carried out and is rejected instruction, underproof product is rejected to reflux to be with on 8 to substandard product and returned.This testing process, entire mechanization automatic job, without operating machines manually to realize discharge examination, screening, separation defective work etc., compared with operating with traditional manual detection, this detects, and engine efficiency is high, labour cost is low, and accuracy of detection is high, avoid occurring phenomenon undetected, false retrieval.
Particularly, referring to Fig. 2 and in conjunction with Fig. 3, discharge examination assembly 4 comprises support 41, pressing down of being connected with support 41 holds cylinder 42 and conductive test probe 43, wherein: press down and hold cylinder 42 and drive conductive test probe 43 to move up and down, conductive test probe 43 comprises insulation template and is arranged at the some to conductive electrode of insulation template below, and every a pair of conductive electrode is all communicated with a battery 100 to be measured.
In frame 10, be fixedly installed telescopic feeding cylinder 2, the drive end of feeding cylinder 2 is connected with feeding mechanical hand 3, drives feeding mechanical hand 3 that battery 100 to be measured is pushed to discharge examination district with feeding cylinder 2, and motion is reliable, and precision is high.The rear end of feeding cylinder 2 is provided with several detection electric eyes that puts in place side by side, puts in place and detects electric eye towards conveyer belt 1 and discharge examination district, and this puts in place, and to detect the quantity of the battery to be measured 100 that quantity and the one-off of electric eye can while discharge examination identical.
Preferably, put that it is all consistent to detect the logarithm of the quantity of electric eye and the quantity of flush trimmer 7, conductive electrode in place, and the distance of the battery 100 to be measured in interval between adjacent two pairs of conductive electrodes.According to actual production scale, the flush trimmer 7 of varying number, the logarithm of put in place detection electric eye and conductive electrode are set, applicability is strong.
In the present embodiment, conductive test probe 43 comprises four pairs of conductive electrodes, four flush trimmers 7 and four detection electric eyes that put in place, be that one-off can accurately detect four batteries 100 to be measured, its detection speed can reach every day 15000 batteries or more than, speed is fast, simple to operate, easy to maintenance, greatly reduce artificial dependence.In other embodiments, according to the actual conditions such as factory building, production capacity, can once accurately detect multiple batteries to be measured 100, enhance productivity.
Referring to Fig. 4, discharge examination assembly 4 also comprises several manual regulating devices 44, and electric control gear 5 is fixedly installed in frame 10, discharge examination assembly 4 by manual regulating device 44 can be up and down, move left and right be installed on electric control gear 5 belows.
In conjunction with Fig. 1, preferably, substandard product reflux with 8 the direction of motion and output with 6 and the direction of motion of conveyer belt 1 be contrary, substandard product refluxes and is also provided with baffle plate 80 with 8 side, the landing phenomenon that prevents underproof product and cause because the direction of motion changes.
Referring to Fig. 5, electric control gear 5 also comprises main frame and the A/D analog module being connected with main frame, main frame adopts PLC and the control panel control with touch-screen, and the test result of battery 100 to be measured is sent into PLC inside by the conversion of A/D analog module and converted and be presented on touch-screen.In the present embodiment, what this battery repid discharge detection machine adopted is electronic load discharge mode, also can have in other embodiments other forms.
Referring to Fig. 6, based on same inventive concept, the present invention also provides a kind of battery repid discharge to detect the method for operating of machine, and it comprises the steps:
Step S1: start power supply, conveyer belt 1 travels forward, and battery 100 to be measured is placed to conveyer belt 1;
Step S2: feeding mechanical hand 3 is sent battery 100 to be measured into discharge examination district;
Step S3: discharge examination assembly 4 is aimed at battery 100 to be measured, electric control gear 5 regulation and control discharge examination processes;
Step S4: battery 100 to be measured is sent into output and is with 6, if this batch whole qualified, is with 6 to export destination to through output; If this batch has underproof product, underproof product is rejected and is delivered to substandard product and reflux and be with 8 and be recovered through flush trimmer 7.
Preferably, the discharge examination process of step S3 is monitored by the control panel of electric control gear 5, monitoring while making operating personnel at one's leisure, in time maintenance.In step S4, if this batch has underproof product, the warning device of electric control gear 5 sends alarm signal, causes that operating personnel note.
To sum up, battery repid discharge of the present invention detects machine, testing process, entire mechanization automatic job, without operating machines manually to realize discharge examination, screening, separation defective work etc., compared with operating with traditional manual detection, this detects, and engine efficiency is high, labour cost is low, and accuracy of detection is high, avoid occurring phenomenon undetected, false retrieval, greatly reduced artificial dependence.
Battery repid discharge of the present invention detects the method for operating of machine, and simple to operate, accuracy of detection is high, greatly reduces fitness to operator and the dependence of schooling.
By reference to the accompanying drawings the present invention is carried out to exemplary description above; obvious realization of the present invention is not subject to the restrictions described above; as long as the various improvement that adopted technical solution of the present invention to carry out; or without improving, design of the present invention and technical scheme are directly applied to other occasion, all in protection scope of the present invention.
Claims (10)
1. a battery repid discharge detects machine, for detection of the quality of battery to be measured (100), it is characterized in that, comprise the frame (10) with horizontal operation face, the upper conveyer belt (1) of installing of described frame (10), one side of described conveyer belt (1) is provided with mobilizable feeding mechanical hand (3), opposite side is discharge examination district, install the top in described discharge examination district can be upper and lower, the discharge examination assembly (4) moving left and right, described discharge examination assembly (4) is by electric control gear (5) regulation and control discharge examination process, described electric control gear (5) comprises control panel and the warning device with touch-screen,
Described discharge examination district is provided with output band (6) away from a side of described feeding mechanical hand (3), one side of described output band (6) is provided with the flush trimmer (7) of several scalable motions side by side, and opposite side is provided with substandard product backflow band (8); Described flush trimmer (7) is communicated with described electric control gear (5).
2. battery repid discharge according to claim 1 detects machine, it is characterized in that, described discharge examination assembly (4) comprises support (41), pressing down of being connected with described support (41) holds cylinder (42) and conductive test probe (43), wherein:
Described pressing down holds cylinder (42) and drives described conductive test probe (43) to move up and down, described conductive test probe (43) comprises insulation template and is arranged at the some to conductive electrode of described insulation template below, and every a pair of described conductive electrode is communicated with a described battery to be measured (100).
3. battery repid discharge according to claim 2 detects machine, it is characterized in that, in described frame (10), be fixedly installed telescopic feeding cylinder (2), the drive end of described feeding cylinder (2) is connected with described feeding mechanical hand (3), the rear end of described feeding cylinder (2) is provided with several detection electric eyes that puts in place side by side, described in put in place detect electric eye towards described conveyer belt (1) and discharge examination district.
4. battery repid discharge according to claim 3 detects machine, it is characterized in that, describedly put that to detect the logarithm of the quantity of electric eye and the quantity of described flush trimmer (7), conductive electrode all consistent in place, and the distance of the described battery to be measured in interval (100) between adjacent two pairs of described conductive electrodes.
5. battery repid discharge according to claim 4 detects machine, it is characterized in that, described conductive test probe (43) comprises four pairs of described conductive electrodes, and described detection machine comprises the detection electric eye that puts in place described in four described flush trimmers (7) and four.
6. battery repid discharge according to claim 2 detects machine, it is characterized in that, described discharge examination assembly (4) also comprises several manual regulating devices (44),
It is upper that described electric control gear (5) is fixedly installed on described frame (10), described discharge examination assembly (4) by described manual regulating device (44) can be up and down, being installed on below described electric control gear (5) of moving left and right.
7. battery repid discharge according to claim 1 detects machine, it is characterized in that, described substandard product refluxes and is with the direction of motion of (8) and the direction of motion of described output band (6) and conveyer belt (1) to be contrary, and described substandard product refluxes and is with the side of (8) to be also provided with baffle plate (80).
8. battery repid discharge according to claim 1 detects machine, it is characterized in that, described electric control gear (5) also comprises main frame and the A/D analog module being connected with described main frame,
Described main frame adopts PLC and the control panel control with touch-screen, and the test result of described battery to be measured (100) is sent into PLC inside by described A/D analog module conversion and converted and be presented on described touch-screen.
9. battery repid discharge detects a method of operating for machine, it is characterized in that: comprise the steps:
Step S1: start power supply, conveyer belt (1) travels forward, places conveyer belt (1) by battery to be measured (100);
Step S2: feeding mechanical hand (3) is sent described battery to be measured (100) into discharge examination district;
Step S3: discharge examination assembly (4) is aimed at described battery to be measured (100), electric control gear (5) regulation and control discharge examination process;
Step S4: battery to be measured (100) is sent into output band (6), if this batch whole qualified, exports destination to through output band (6); If this batch has underproof product, underproof product is rejected and is delivered to substandard product backflow band (8) and be recovered through flush trimmer (7).
10. battery repid discharge according to claim 9 detects the method for operating of machine, it is characterized in that, the discharge examination process of described step S3 is by the control panel monitoring of described electric control gear (5), in described step S4, if this batch has underproof product, the warning device of described electric control gear (5) sends alarm signal.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410182544.4A CN103977965B (en) | 2014-04-30 | 2014-04-30 | Accumulator repid discharge testing machine and operational approach thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410182544.4A CN103977965B (en) | 2014-04-30 | 2014-04-30 | Accumulator repid discharge testing machine and operational approach thereof |
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| CN103977965A true CN103977965A (en) | 2014-08-13 |
| CN103977965B CN103977965B (en) | 2016-10-05 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107639045A (en) * | 2017-09-27 | 2018-01-30 | 中银（宁波）电池有限公司 | A kind of workbench amount electric system and its electric electric-control method of amount |
| CN109342965A (en) * | 2018-12-12 | 2019-02-15 | 上海航天电源技术有限责任公司 | Alternating current-direct current internal resistance and insulation impedance detection system and method for battery module |
| CN109765488A (en) * | 2018-12-26 | 2019-05-17 | 堆知(北京)科技集团有限公司 | A kind of traceable production system of battery quality |
| CN112540256A (en) * | 2020-12-01 | 2021-03-23 | 深圳市泰祺科技有限公司 | Online detection method and detection system for battery performance |
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| CN103977965B (en) | 2016-10-05 |
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