CN205103108U - Automatic detection device of ultra -thin type magnetic component - Google Patents
Automatic detection device of ultra -thin type magnetic component Download PDFInfo
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- CN205103108U CN205103108U CN201520849657.5U CN201520849657U CN205103108U CN 205103108 U CN205103108 U CN 205103108U CN 201520849657 U CN201520849657 U CN 201520849657U CN 205103108 U CN205103108 U CN 205103108U
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Abstract
The utility model relates to an automatic detection device of ultra -thin type magnetic component. Ultra -thin type magnetic component comprises magnet steel and two upper and lower iron sheets of centre, and its characterized in that includes that frame, shearing force testing arrangement, thickness testing arrangement, product classification collect box and test controlling means, and shearing force testing arrangement sets up on the first layer board of frame top, and thickness testing arrangement and test controlling means set up on the second layer board at frame middle part, and the product classification is collected the box and is set up in the frame below. The utility model discloses integrate the degree height, shearing force test and thickness test pipelined continuity of operation accomplish, practice thrift the process flow time, improve labor efficiency, utilize product self gravity to carry out the blanking, simplified the action that equipment was carried out, need not to get the material through the manual work, but measurement personnel concurrent operation multiple devices or testing process need not artifical the participation, detection efficiency is 8000pcs8h, is higher than current artifical detection efficiency far away.
Description
Technical field
The utility model relates to a kind of ultrathin magnet assembly automatic detection device.
Background technology
As shown in Figure 1, ultrathin magnet assembly is made up of the magnet steel of centre and upper and lower two iron plates, and its overall size is 15mm × 4mm × 2.16mm.In prior art, the Thickness sensitivity of ultrathin magnet assembly is detected by simple and easy go-no go gauge, if product can cross drift and only only rule product is qualified, otherwise is judged to be defective; Shearing force testing selects semi-automatic shearing force testing device, and needs to be detected by artificial feeding.Because small product size is less, in artificial reclaiming process, efficiency is very low, and Product checking is complete, also needs manually product to be built up detection or the packaging that column carries out next process, and current Thickness sensitivity efficiency is 1500Pcs/8h/ people; Shear force detection efficiency 1000Pcs/8h/ people.
Utility model content
For problems of the prior art, the purpose of this utility model is the technical scheme providing a kind of ultrathin magnet assembly automatic detection device.
The ultrathin magnet assembly automatic detection device of described one, ultrathin magnet assembly is made up of the magnet steel of centre and upper and lower two iron plates, it is characterized in that comprising frame, shearing force testing device, thickness testing device, product classification disposable box and test control device, shearing force testing device is arranged on the first supporting plate above frame, thickness testing device and test control device are arranged on the second supporting plate of central rack, and product classification disposable box is arranged on below frame.
The ultrathin magnet assembly automatic detection device of described one, it is characterized in that described shearing force testing device comprises automatic blanking platform, slide unit cylinder, clamping cylinder, clamp, blanking seat, shearing force testing cylinder, shearing force testing sensor, test punch support platform, test plunger carrier, drift, sorting cylinder and sorting blanking seat, automatic blanking platform, slide unit cylinder, clamping cylinder, clamp, blanking seat, shearing force testing cylinder, shearing force testing sensor, test punch support platform, test plunger carrier and drift are arranged on the first splint upper surface, sorting cylinder and sorting blanking seat are arranged on the first supporting plate lower surface, automatic blanking platform is arranged automatic blanking mouth, clamping cylinder and clamp are disposed in parallel on the slide unit cylinder of automatic blanking platform side, slide unit cylinder can move up and down along slide rail, the telescopic end of clamping cylinder is provided with chuck, arrange a holding piece in chuck, holding piece coordinates the magnet steel that can clamp the ultrathin magnet assembly be positioned at below automatic blanking mouth with clamp, automatic blanking platform side arranges a blanking seat, blanking seat is provided with the blanking port running through the first supporting plate, and the movement locus of clamping cylinder is through blanking port, test punch support platform is set on the right side of blanking seat, test punch support platform inner stacks arranges two test plunger carriers, two test plunger carrier left end correspondences arrange two drifts, two iron plates up and down of two corresponding ultrathin magnet assemblies of drift, two test plunger carrier right-hand members and two shearing force testing cylinders, shearing force testing sensor setting is between test plunger carrier right-hand member and shearing force testing cylinder, sorting blanking seat correspondence is arranged on below blanking seat, sorting blanking seat is provided with two sorting blanking ports, two sorting blanking ports are respectively the qualified blanking port of shearing force and the defective blanking port of shearing force, sorting cylinder is arranged on sorting blanking seat side, sorting cylinder can promote sorting blanking seat and move left and right, and two sorting blanking ports of sorting blanking seat all can be matched with the blanking port of blanking seat.
The ultrathin magnet assembly automatic detection device of described one, it is characterized in that described thickness testing device comprises fixed support, base plate, Vib., jack-up cylinder, drift and no-go gage, base plate is fixed on the second supporting plate by fixed support, base plate is for being obliquely installed, base plate is provided with blanking track, blanking track is provided with drift and no-go gage, ultrathin magnet assembly drops down onto drift through blanking track sliding and/or no-go gage detects, and blanking track upper end is communicated with the qualified blanking port of shearing force of sorting blanking seat; Vib. is arranged on below base plate, and drift is connected with the support bar be arranged on below base plate by bolt with no-go gage, and support bar connects jack-up cylinder, and the action of jack-up cylinder drives support bar to move, and support bar drives on drift and no-go gage again and moves; Base plate is provided with the first unacceptable product discharging opening, certified products discharging opening and the second unacceptable product discharging opening, the first unacceptable product discharging opening is positioned at drift upper right side, and certified products discharging opening is positioned at no-go gage upper right side, and the second unacceptable product discharging opening is positioned at below no-go gage.
The ultrathin magnet assembly automatic detection device of described one, is characterized in that described product classification disposable box is made up of three disposable boxes, is respectively the defective box of shearing force, unqualified thickness lattice box and qualified box.
The ultrathin magnet assembly automatic detection device of described one, it is characterized in that described test control device comprises display screen, touch-screen and controller, display screen is all connected with controller with touch-screen.
The ultrathin magnet assembly automatic detection device of described one, is characterized in that the boss that the right-hand member of described clamp is provided with thickness and magnet thickness and matches, boss coordinate with described clamp clip and clamps magnet steel.
The ultrathin magnet assembly automatic detection device of described one, is characterized in that being provided with self-oiling bearing between described test punch support platform and test plunger carrier.
The ultrathin magnet assembly automatic detection device of described one, it is characterized in that described base plate is provided with laser sensor, laser sensor is connected with controller.
The utility model integration degree is high, and shearing force testing and thickness measuring pipeline system have been worked continuously, and saves the process flow time, raises labour efficiency; Utilize product self gravitation to carry out blanking, simplify the action that equipment performs; Without the need to by artificial feeding, testing staff can operate multiple devices or testing process without the need to artificial participation simultaneously, and detection efficiency is 8000pcs/8h, far away higher than existing manual detection efficiency.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation;
Fig. 2 is the structural representation one of shearing force testing device;
Fig. 3 is the structural representation two of shearing force testing device;
Fig. 4 is the structural representation three of shearing force testing device;
Fig. 5 is the structural representation four of shearing force testing device;
Fig. 6 is A portion enlarged drawing in Fig. 5;
Fig. 7 is the sectional structure schematic diagram of shearing force testing device;
Fig. 8 is the structural representation one of thickness testing device;
Fig. 9 is the structural representation two of thickness testing device;
Figure 10 is the structural representation three of thickness testing device;
In figure: 1-shearing force testing device, 2-thickness testing device, 3-product classification disposable box, 4-test control device, 5-frame, 6-first supporting plate, 6a-second supporting plate, 7-automatic blanking platform, 8-automatic blanking mouth, 9-slide unit cylinder, 10-slide rail, 11-clamping cylinder, 12-clamp, 13-chuck, 14-holding piece, 15-blanking seat, 16-blanking port, 17-tests punch support platform, 18-tests plunger carrier, 19-shearing force testing cylinder, 20-shearing force testing sensor, 21-drift, 22-sorting blanking seat, the qualified blanking port of 23-shearing force, the defective blanking port of 24-shearing force, 25-sorting cylinder, the ultrathin magnet assembly of 26-, 27-base plate, 28-fixed support, 29-blanking track, 30-drift, 31-no-go gage, 32-jack-up cylinder, 33-laser sensor, 34-support bar, 35-Vib., 36-bolt.
Embodiment
Below in conjunction with Figure of description, the utility model is described in further detail:
A kind of ultrathin magnet assembly automatic detection device, ultrathin magnet assembly 26 is made up of the magnet steel of centre and upper and lower two iron plates, this pick-up unit comprises frame 5, shearing force testing device 1, thickness testing device 2, product classification disposable box 3 and test control device 4, shearing force testing device 1 is arranged on the first supporting plate 6 above frame 5, thickness testing device 2 and test control device 4 are arranged on the second supporting plate 6a of central rack, and product classification disposable box 3 is arranged on below frame 5.
Shearing force testing device 1 comprises automatic blanking platform 7, slide unit cylinder 9, clamping cylinder 11, clamp 12, blanking seat 15, shearing force testing cylinder 19, shearing force testing sensor 20, test punch support platform 17, test plunger carrier 18, drift 21, sorting cylinder 25 and sorting blanking seat 22, automatic blanking platform 7, slide unit cylinder 9, clamping cylinder 11, clamp 12, blanking seat 15, shearing force testing cylinder 19, shearing force testing sensor 20, test punch support platform 17, test plunger carrier 18 and drift 21 are arranged on the first supporting plate 6 upper surface, sorting cylinder 25 and sorting blanking seat 22 are arranged on the first supporting plate 6 lower surface, automatic blanking platform is arranged automatic blanking mouth 8, clamping cylinder 11 and clamp 12 are disposed in parallel on the slide unit cylinder 9 of automatic blanking platform side, slide unit cylinder 9 can move up and down along slide rail 10, the telescopic end of clamping cylinder 11 is provided with chuck 13, one holding piece 14 is set in chuck 13, the right-hand member of clamp is provided with the boss that thickness and magnet thickness match, and holding piece 14 coordinates the magnet steel that can clamp the ultrathin magnet assembly be positioned at below automatic blanking mouth with clamp 12, automatic blanking platform 7 side arranges a blanking seat 15, blanking seat 15 is provided with the blanking port 16 running through the first supporting plate, and the movement locus of clamping cylinder 11 is through blanking port 16, test punch support platform 17 is set on the right side of blanking seat 15, test punch support platform 17 inner stacks arranges two test plunger carriers 18, self-oiling bearing is provided with between test punch support platform and test plunger carrier, two test plunger carrier left end correspondences arrange two drifts 21, two iron plates up and down of two corresponding ultrathin magnet assemblies of drift 21, two test plunger carrier 18 right-hand members are connected with two shearing force testing cylinders 19, and shearing force testing sensor 20 is arranged between test plunger carrier 18 right-hand member and shearing force testing cylinder 19, sorting blanking seat 22 correspondence is arranged on below blanking seat 15, sorting blanking seat 22 is provided with two sorting blanking ports, two sorting blanking ports are respectively the qualified blanking port of shearing force 23 and the defective blanking port 24 of shearing force, sorting cylinder 25 is arranged on sorting blanking seat 22 side, sorting cylinder can promote sorting blanking seat and move left and right, and two sorting blanking ports of sorting blanking seat all can be matched with the blanking port of blanking seat.
Thickness testing device 2 comprises fixed support 28, base plate 27, Vib. 35, jack-up cylinder 32, drift 30 and no-go gage 31, base plate is fixed on the second supporting plate 6a by fixed support, base plate 27 is for being obliquely installed, base plate 27 is provided with blanking track 29, blanking track 29 is provided with drift 30 and no-go gage 31, ultrathin magnet assembly 26 detects to drift and/or no-go gage through blanking track 29 landing, and blanking track 29 upper end is communicated with the qualified blanking port 23 of the shearing force of sorting blanking seat, Vib. 35 is arranged on below base plate 27, can directly blanking by vibration, drift 30 is connected with the support bar 34 be arranged on below base plate by bolt 36 with no-go gage 31, support bar 34 connects jack-up cylinder 32, jack-up cylinder 32 action drives support bar 34 to move, support bar 34 drives on drift and no-go gage again and moves, base plate is provided with laser sensor 33, laser sensor is connected with controller, when ultrathin magnet assembly is stuck in inside drift or no-go gage, the signal detected can be reached controller by laser sensor, controller controls the action of jack-up cylinder, convenient taking-up is by the ultrathin magnet assembly clamped, base plate 27 is provided with the first unacceptable product discharging opening, certified products discharging opening and the second unacceptable product discharging opening, the first unacceptable product discharging opening is positioned at drift upper right side, and certified products discharging opening is positioned at no-go gage upper right side, and the second unacceptable product discharging opening is positioned at below no-go gage.
Product classification disposable box 3 is made up of three disposable boxes, be respectively shearing force defective box 3a, unqualified thickness lattice box 3b and qualified box 3c, shearing force defective box 3a is communicated with the defective blanking port 24 of the shearing force of sorting blanking seat, unqualified thickness lattice box 3b is communicated with the second unacceptable product discharging opening with the first unacceptable product discharging opening, and qualified box 3c is communicated with certified products discharging opening.
Test control device comprises display screen, touch-screen and controller, display screen display shearing force testing value, touch-screen is used for operation and setting, display screen is all connected with controller with touch-screen, controller also with slide unit cylinder, clamping cylinder, shearing force testing cylinder, shearing force testing sensor, sorting cylinder, Vib. and jack-up cylinders, control the action of each cylinder.
The detection method that a kind of ultrathin magnet assembly automatic detection device of the utility model detects ultrathin magnet assembly, comprises the following steps:
1) shear force detection: the automatic blanking mouth inner stacks on automatic blanking platform arranges some ultrathin magnet assemblies, the action of slide unit cylinder, drive on clamping cylinder and clamp and move, clamping cylinder action simultaneously drives chuck to stretch out, holding piece in chuck upwards inserts between two iron plates of a nethermost ultrathin magnet assembly in automatic blanking mouth under the effect of slide unit cylinder, now clamping cylinder shrinks, holding piece takes out the ultrathin magnet assembly of a slice and coordinates the magnet steel clamping ultrathin magnet assembly with clamp, the downward action of slide unit cylinder, ultrathin magnet assembly is driven to be displaced downwardly to above the blanking port of blanking seat, the action of shearing force testing cylinder, promotion drift moves to left and withstands on two iron plates of ultrathin magnet assembly, now shearing force testing sensor detects shearing force, be completed, shearing force testing cylinder is return, and drives drift to move to right, clamping cylinder action, makes holding piece and the spacing ultrathin magnet assembly of clamp automatically fall in the blanking port of blanking seat, if shearing force is qualified, the blanking track of thickness detection apparatus is then entered through the qualified blanking port of shearing force of sorting blanking seat, carry out Thickness sensitivity, if shearing force is defective, then sorting cylinder action, promote the displacement of sorting blanking seat, the blanking port of blanking seat is communicated with the defective blanking port of shearing force of sorting blanking seat, directly underproof for shearing force ultrathin magnet assembly is sent into the defective box of shearing force,
2) Thickness sensitivity: the ultrathin magnet assembly that shearing force is qualified enters the blanking track of thickness detection apparatus, when ultrathin magnet assembly thickness is greater than drift, not by drift, ultrathin magnet assembly directly falls into unqualified thickness lattice disposable box from the first unacceptable product discharging opening; If can by the ultrathin magnet assembly of drift not by no-go gage, be then qualified, ultrathin magnet assembly falls into qualified box through certified products discharging opening; If have passed no-go gage by the ultrathin magnet assembly of drift, then ultrathin magnet assembly falls into unqualified thickness lattice disposable box through the second unacceptable product discharging opening, detects complete.
When ultrathin magnet assembly Thickness sensitivity to be stuck on drift or no-go gage can not descending time, laser sensor can detect signal and by signal feedback to controller, controller controls the action of jack-up cylinder, jack-up cylinder drives on support bar and moves, and the ultrathin magnet assembly be stuck in drift or no-go gage is moved down automatically.
Claims (8)
1. a ultrathin magnet assembly automatic detection device, ultrathin magnet assembly is made up of the magnet steel of centre and upper and lower two iron plates, it is characterized in that comprising frame, shearing force testing device, thickness testing device, product classification disposable box and test control device, shearing force testing device is arranged on the first supporting plate above frame, thickness testing device and test control device are arranged on the second supporting plate of central rack, and product classification disposable box is arranged on below frame.
2. the ultrathin magnet assembly automatic detection device of one according to claim 1, it is characterized in that described shearing force testing device comprises automatic blanking platform, slide unit cylinder, clamping cylinder, clamp, blanking seat, shearing force testing cylinder, shearing force testing sensor, test punch support platform, test plunger carrier, drift, sorting cylinder and sorting blanking seat, automatic blanking platform, slide unit cylinder, clamping cylinder, clamp, blanking seat, shearing force testing cylinder, shearing force testing sensor, test punch support platform, test plunger carrier and drift are arranged on the first splint upper surface, sorting cylinder and sorting blanking seat are arranged on the first supporting plate lower surface, automatic blanking platform is arranged automatic blanking mouth, clamping cylinder and clamp are disposed in parallel on the slide unit cylinder of automatic blanking platform side, slide unit cylinder can move up and down along slide rail, the telescopic end of clamping cylinder is provided with chuck, arrange a holding piece in chuck, holding piece coordinates the magnet steel that can clamp the ultrathin magnet assembly be positioned at below automatic blanking mouth with clamp, automatic blanking platform side arranges a blanking seat, blanking seat is provided with the blanking port running through the first supporting plate, and the movement locus of clamping cylinder is through blanking port, test punch support platform is set on the right side of blanking seat, test punch support platform inner stacks arranges two test plunger carriers, two test plunger carrier left end correspondences arrange two drifts, two iron plates up and down of two corresponding ultrathin magnet assemblies of drift, two test plunger carrier right-hand members and two shearing force testing cylinders, shearing force testing sensor setting is between test plunger carrier right-hand member and shearing force testing cylinder, sorting blanking seat correspondence is arranged on below blanking seat, sorting blanking seat is provided with two sorting blanking ports, two sorting blanking ports are respectively the qualified blanking port of shearing force and the defective blanking port of shearing force, sorting cylinder is arranged on sorting blanking seat side, sorting cylinder can promote sorting blanking seat and move left and right, and two sorting blanking ports of sorting blanking seat all can be matched with the blanking port of blanking seat.
3. the ultrathin magnet assembly automatic detection device of one according to claim 1, it is characterized in that described thickness testing device comprises fixed support, base plate, Vib., jack-up cylinder, drift and no-go gage, base plate is fixed on the second supporting plate by fixed support, base plate is for being obliquely installed, base plate is provided with blanking track, blanking track is provided with drift and no-go gage, ultrathin magnet assembly drops down onto drift through blanking track sliding and/or no-go gage detects, and blanking track upper end is communicated with the qualified blanking port of shearing force of sorting blanking seat; Vib. is arranged on below base plate, and drift is connected with the support bar be arranged on below base plate by bolt with no-go gage, and support bar connects jack-up cylinder, and the action of jack-up cylinder drives support bar to move, and support bar drives on drift and no-go gage again and moves; Base plate is provided with the first unacceptable product discharging opening, certified products discharging opening and the second unacceptable product discharging opening, the first unacceptable product discharging opening is positioned at drift upper right side, and certified products discharging opening is positioned at no-go gage upper right side, and the second unacceptable product discharging opening is positioned at below no-go gage.
4. the ultrathin magnet assembly automatic detection device of one according to claim 1, is characterized in that described product classification disposable box is made up of three disposable boxes, is respectively the defective box of shearing force, unqualified thickness lattice box and qualified box.
5. the ultrathin magnet assembly automatic detection device of one according to claim 1, it is characterized in that described test control device comprises display screen, touch-screen and controller, display screen is all connected with controller with touch-screen.
6. the ultrathin magnet assembly automatic detection device of one according to claim 2, is characterized in that the boss that the right-hand member of described clamp is provided with thickness and magnet thickness and matches, boss coordinate with described clamp clip and clamps magnet steel.
7. the ultrathin magnet assembly automatic detection device of one according to claim 2, is characterized in that being provided with self-oiling bearing between described test punch support platform and test plunger carrier.
8. the ultrathin magnet assembly automatic detection device of one according to claim 3, it is characterized in that described base plate is provided with laser sensor, laser sensor is connected with controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520849657.5U CN205103108U (en) | 2015-10-29 | 2015-10-29 | Automatic detection device of ultra -thin type magnetic component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520849657.5U CN205103108U (en) | 2015-10-29 | 2015-10-29 | Automatic detection device of ultra -thin type magnetic component |
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| CN205103108U true CN205103108U (en) | 2016-03-23 |
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| CN201520849657.5U Active CN205103108U (en) | 2015-10-29 | 2015-10-29 | Automatic detection device of ultra -thin type magnetic component |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105964554A (en) * | 2016-07-14 | 2016-09-28 | 吴江佳亿电子科技有限公司 | Online automatic separation fixture for thickness of ceramic dielectric chip of high-voltage ceramic capacitor |
| CN106670129A (en) * | 2016-08-29 | 2017-05-17 | 杭州科德磁业有限公司 | Automatic marking, spacer feeding, stacking, magnetic flux measuring system for magnetic steel |
-
2015
- 2015-10-29 CN CN201520849657.5U patent/CN205103108U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105964554A (en) * | 2016-07-14 | 2016-09-28 | 吴江佳亿电子科技有限公司 | Online automatic separation fixture for thickness of ceramic dielectric chip of high-voltage ceramic capacitor |
| CN106670129A (en) * | 2016-08-29 | 2017-05-17 | 杭州科德磁业有限公司 | Automatic marking, spacer feeding, stacking, magnetic flux measuring system for magnetic steel |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP02 | Change in the address of a patent holder | ||
| CP02 | Change in the address of a patent holder |
Address after: Green pond road in Tonglu County of Hangzhou city of Zhejiang Province Zhang 311500 No. 168 Patentee after: Hangzhou Kede Magnetic Industry Co., Ltd. Address before: Zhang Qing Tang County Road Hangzhou city Zhejiang province 311500 No. 168 Patentee before: Hangzhou Kede Magnetic Industry Co., Ltd. |