CN203894391U - Storage battery quick discharge detector - Google Patents
Storage battery quick discharge detector Download PDFInfo
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- CN203894391U CN203894391U CN201420221590.6U CN201420221590U CN203894391U CN 203894391 U CN203894391 U CN 203894391U CN 201420221590 U CN201420221590 U CN 201420221590U CN 203894391 U CN203894391 U CN 203894391U
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- accumulator
- discharge
- discharge examination
- control gear
- detection
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- 238000001514 detection method Methods 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 10
- 238000012360 testing method Methods 0.000 claims description 20
- 239000000523 sample Substances 0.000 claims description 12
- 230000033001 locomotion Effects 0.000 claims description 11
- 238000010992 reflux Methods 0.000 claims description 7
- 230000001105 regulatory effect Effects 0.000 claims description 7
- 238000009413 insulation Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 238000012216 screening Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000003203 everyday effect Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000003128 head Anatomy 0.000 description 1
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Abstract
The utility model discloses a storage battery quick discharge detector used for detecting the quality of storage batteries. The storage battery quick discharge detector comprises a rack with a horizontal working face, a conveying belt is mounted on the rack, one side of the conveying belt is provided with a movable material feeding mechanical arm while the other side is provided with a discharge detecting zone, a discharge detecting assembly which can move up/down and left/right is mounted above the discharge detecting zone and regulates and control the discharge detecting process through a control panel, an electrical control device comprises the control panel with a touch screen and an alarm device, one side of the discharge detecting zone away from the material feeding mechanical arm is provided with an output belt, and one side of the output belt is provided with a telescopic rejector while the other side is provided with a sub-quality products backflow belt. The detection process is wholly mechanically and automatically performed, no manual operations are required for realizing discharge detection or sub-quality product screening or separating, and the storage battery quick discharge detector has the functions of high efficiency, low labor cost and high detection precision.
Description
Technical field
The utility model relates to mechanical equipment technical field, and particularly a kind of accumulator rapid discharge detects machine.
Background technology
Traditional accumulator detection mode needs quality inspection personnel manual operation machine, and can only carry out discharge examination to an accumulator at every turn, in testing process, need quality inspection personnel to pick up accumulator, after having tested, place accumulator, simultaneously by underproof accumulator screening, rejecting, put in addition, so repeatedly carry out line production.Per tour every day (8h) can only detect 3000-4000 battery, and man efficiency is low, labour cost is high, and is prone to situation undetected, false retrieval, affects the quality of product.
Utility model content
The problem existing for prior art, the utility model aims to provide that a kind of efficiency is high, labour cost is low, and the high novel accumulator rapid discharge of accuracy of detection detects machine.
The utility model provides a kind of accumulator rapid discharge to detect machine, quality for detection of accumulator to be measured, it comprises the frame with horizontal operation face, in described frame, travelling belt is installed, one side of described travelling belt is provided with mobilizable feeding mechanical hand, opposite side is discharge examination district, the discharge examination assembly that install the top in described discharge examination district can be up and down, move left and right, described discharge examination assembly is by electric control gear regulation and control discharge examination process, and described electric control gear comprises with the control panel of touch-screen and warning device; Described discharge examination district is provided with output band away from a side of described feeding mechanical hand, and a side of described output band is provided with the flush trimmer of several scalable motions side by side, and opposite side is provided with substandard product backflow band; Described flush trimmer is communicated with described electric control gear.
Preferably, described discharge examination assembly comprises that support, pressing down of being connected with described support hold cylinder and conductive test probe, wherein: described in press down and hold conductive test probe described in air cylinder driven and move up and down, described conductive test is popped one's head in and is comprised insulation template and be arranged at the some to conductive electrode of described insulation template below, and every a pair of described conductive electrode is communicated with a described accumulator to be measured.
Preferably, in described frame, be fixedly installed telescopic feeding cylinder, the drive end of described feeding cylinder is connected with described feeding mechanical hand, and the rear end of described feeding cylinder is provided with several detection electric eyes that puts in place side by side, described in put in place and detect electric eye towards described travelling belt and discharge examination district.
Preferably, described in, put that to detect the logarithm of the quantity of electric eye and the quantity of described flush trimmer, conductive electrode all consistent in place, and the distance of the described accumulator to be measured in interval between adjacent two pairs of described conductive electrodes.
Preferably, described conductive test probe comprises that four pairs of described conductive electrodes, described detection machine comprise the detection electric eye that puts in place described in four described flush trimmers and four.
Preferably, described discharge examination assembly also comprises several manual regulating devices, and described electric control gear is fixedly installed in described frame, described discharge examination assembly by described manual regulating device can be up and down, move left and right be installed on described electric control gear below.
Preferably, the direction of motion of described substandard product backflow band and the direction of motion of described output band and travelling belt are contrary, and the side of described substandard product backflow band is also provided with baffle plate.
Preferably, described electric control gear also comprises main frame and the A/D analog module being connected with described main frame, main frame adopts PLC and controls with the control panel of touch-screen, and the test result of described accumulator to be measured is sent into PLC inside by described A/D analog module conversion and converted and be presented on described touch-screen.
Based on disclosing of technique scheme, the described accumulator rapid discharge that the utility model provides detects machine, this testing process, entire mechanization automatic job, without operating machines manually to realize discharge examination, screening, separated unacceptable product etc., have that efficiency is high, labour cost is low, and the high function of accuracy of detection.
Accompanying drawing explanation
Fig. 1 is the three-dimensional shaft side figure that a kind of accumulator rapid discharge that the utility model proposes detects machine;
Fig. 2 is the schematic side view that accumulator rapid discharge of the present utility model detects machine;
Fig. 3 is the enlarged diagram at a place of Fig. 2;
Fig. 4 is that the master of accumulator rapid discharge detection machine of the present utility model looks schematic diagram;
Fig. 5 is the automatically controlled schematic diagram of employing electronic load discharge mode of the present utility model.
Drawing reference numeral explanation
1-travelling belt, 2-feeding cylinder, 3-feeding mechanical hand, 4-discharge examination assembly, 5-electric control gear, 6-exports band, 7-flush trimmer, 8-substandard product refluxes and is with, 10-frame, 41-support, 42-presses down and holds cylinder, 43-conductive test probe, 44-manual regulating device, 80-baffle plate, 100-accumulator to be measured.
Embodiment
Below in conjunction with accompanying drawing and by embodiment, further illustrate the technical solution of the utility model:
Please refer to Fig. 1, the utility model provides a kind of accumulator rapid discharge to detect machine, quality for detection of accumulator 100 to be measured, it comprises the frame 10 with horizontal operation face, travelling belt 1 is installed in frame 10, and a side of travelling belt 1 is provided with mobilizable feeding mechanical hand 3, and opposite side is discharge examination district, the discharge examination assembly 4 that install the top in discharge examination district can be up and down, move left and right, discharge examination assembly 4 passes through electric control gear 5 regulation and control discharge examination processes; This electric control gear 5 comprises control panel and the warning device with touch-screen; In addition, discharge examination district is provided with output away from a side of feeding mechanical hand 3 and is with 6, and output is provided with the flush trimmer 7 of several scalable motions side by side with a side of 6, and outside is provided with substandard product and refluxes and be with 8; Flush trimmer 7 is communicated with electric control gear 5.
It should be noted that, accumulator 100 to be measured is sent to feeding mechanical hand 3 places through travelling belt 1, discharge examination district is sent in feeding mechanical hand 3 activities, discharge examination assembly 4 is aimed at accumulators 100 to be measured and by electric control gear 5 regulation and control discharge examination, through output, be with 6 outputs, while detecting, find after underproof product simultaneously, the warning device of electric control gear 5 sends the concurrent rejecting instruction of alerting signal to flush trimmer 7, flush trimmer 7 is carried out and is rejected instruction, underproof product is rejected to reflux to be with on 8 to substandard product and returned.This testing process, entire mechanization automatic job, without operating machines manually to realize discharge examination, screening, separated unacceptable product etc., compare with traditional manual detection operation, and this detects, and engine efficiency is high, labour cost is low, and accuracy of detection is high, avoid occurring phenomenon undetected, false retrieval.
Particularly, referring to Fig. 2 and in conjunction with Fig. 3, discharge examination assembly 4 comprises that support 41, pressing down of being connected with support 41 hold cylinder 42 and conductive test probe 43, wherein: press down and hold cylinder 42 and drive conductive tests probe 43 to move up and down, conductive test probe 43 comprises insulation template and is arranged at the some to conductive electrode of insulation template below, and every a pair of conductive electrode is all communicated with an accumulator 100 to be measured.
In frame 10, be fixedly installed telescopic feeding cylinder 2, the drive end of feeding cylinder 2 is connected with feeding mechanical hand 3, with feeding cylinder 2, drives feeding mechanical hand 3 that accumulator 100 to be measured is pushed to discharge examination district, and motion is reliable, and precision is high.The rear end of feeding cylinder 2 is provided with several detection electric eyes that puts in place side by side, puts in place and detects electric eye towards travelling belt 1 and discharge examination district, and the quantity of the accumulator to be measured 100 that this put in place the quantity that detects electric eye and one-off can while discharge examination is identical.
Preferably, put in place detect electric eye quantity with the quantity of flush trimmer 7, the logarithm of conductive electrode is all consistent, and the distance of the accumulator 100 to be measured in interval between adjacent two pairs of conductive electrodes.According to actual production scale, the flush trimmer 7 of varying number, the logarithm of put in place detection electric eye and conductive electrode are set, applicability is strong.
In the present embodiment, conductive test probe 43 comprises four pairs of conductive electrodes, four flush trimmers 7 and four detection electric eyes that put in place, be that one-off can accurately detect four accumulators 100 to be measured, its detection speed can reach every day 15000 batteries or more than, speed is fast, simple to operate, easy to maintenance, greatly reduced artificial dependence.In other embodiments, according to actual conditions such as factory building, production capacities, can once accurately detect a plurality of accumulators to be measured 100, enhance productivity.
Referring to Fig. 4, discharge examination assembly 4 also comprises several manual regulating devices 44, and electric control gear 5 is fixedly installed in frame 10, discharge examination assembly 4 by manual regulating device 44 can be up and down, move left and right be installed on electric control gear 5 belows.
In conjunction with Fig. 1, preferably, substandard product reflux with 8 direction of motion and output with 6 and the direction of motion of travelling belt 1 be contrary, substandard product refluxes and is also provided with baffle plate 80 with 8 side, the landing phenomenon that prevents underproof product and cause because direction of motion changes.
Referring to Fig. 5, electric control gear 5 also comprises main frame and the A/D analog module being connected with main frame, main frame adopts PLC and controls with the control panel of touch-screen, and the test result of accumulator 100 to be measured is sent into PLC inside by the conversion of A/D analog module and converted and be presented on touch-screen.In the present embodiment, what this accumulator rapid discharge detection machine adopted is electronic load discharge mode, also can have other forms in other embodiments.
To sum up, the accumulator rapid discharge that the utility model provides detects machine, testing process, entire mechanization automatic job, without operating machines manually to realize discharge examination, screening, separated unacceptable product etc., compare with traditional manual detection operation, this detects, and engine efficiency is high, labour cost is low, and accuracy of detection is high, avoid occurring phenomenon undetected, false retrieval, greatly reduced artificial dependence.
By reference to the accompanying drawings the utility model has been carried out to exemplary description above; obvious realization of the present utility model is not subject to the restrictions described above; as long as the various improvement that adopted technical solutions of the utility model to carry out; or without improving, design of the present utility model and technical scheme are directly applied to other occasion, all in protection domain of the present utility model.
Claims (8)
1. an accumulator rapid discharge detects machine, quality for detection of accumulator to be measured (100), it is characterized in that, comprise the frame (10) with horizontal operation face, the upper travelling belt (1) of installing of described frame (10), one side of described travelling belt (1) is provided with mobilizable feeding mechanical hand (3), opposite side is discharge examination district, install the top in described discharge examination district can be upper and lower, the discharge examination assembly (4) moving left and right, described discharge examination assembly (4) is by electric control gear (5) regulation and control discharge examination process, described electric control gear (5) comprises control panel and the warning device with touch-screen,
Described discharge examination district is provided with output band (6) away from a side of described feeding mechanical hand (3), one side of described output band (6) is provided with the flush trimmer (7) of several scalable motions side by side, and opposite side is provided with substandard product backflow band (8); Described flush trimmer (7) is communicated with described electric control gear (5).
2. accumulator rapid discharge according to claim 1 detects machine, it is characterized in that, described discharge examination assembly (4) comprises that support (41), pressing down of being connected with described support (41) hold cylinder (42) and conductive test probe (43), wherein:
Described pressing down holds cylinder (42) and drives described conductive test probe (43) to move up and down, described conductive test probe (43) comprises insulation template and is arranged at the some to conductive electrode of described insulation template below, and every a pair of described conductive electrode is communicated with a described accumulator to be measured (100).
3. accumulator rapid discharge according to claim 2 detects machine, it is characterized in that, in described frame (10), be fixedly installed telescopic feeding cylinder (2), the drive end of described feeding cylinder (2) is connected with described feeding mechanical hand (3), the rear end of described feeding cylinder (2) is provided with several detection electric eyes that puts in place side by side, described in put in place and detect electric eye towards described travelling belt (1) and discharge examination district.
4. accumulator rapid discharge according to claim 3 detects machine, it is characterized in that, described put in place detect electric eye quantity with the quantity of described flush trimmer (7), the logarithm of conductive electrode is all consistent, and the distance of the described accumulator to be measured in interval (100) between adjacent two pairs of described conductive electrodes.
5. accumulator rapid discharge according to claim 4 detects machine, it is characterized in that, described conductive test probe (43) comprises four pairs of described conductive electrodes, and described detection machine comprises the detection electric eye that puts in place described in four described flush trimmers (7) and four.
6. accumulator rapid discharge according to claim 2 detects machine, it is characterized in that, described discharge examination assembly (4) also comprises several manual regulating devices (44),
It is upper that described electric control gear (5) is fixedly installed on described frame (10), described discharge examination assembly (4) by described manual regulating device (44) can be up and down, being installed on below described electric control gear (5) of moving left and right.
7. accumulator rapid discharge according to claim 1 detects machine, it is characterized in that, described substandard product refluxes and is with the direction of motion of (8) and the direction of motion of described output band (6) and travelling belt (1) to be contrary, and described substandard product refluxes and is with the side of (8) to be also provided with baffle plate (80).
8. accumulator rapid discharge according to claim 1 detects machine, it is characterized in that, described electric control gear (5) also comprises main frame and the A/D analog module being connected with described main frame,
Described main frame adopts PLC and controls with the control panel of touch-screen, and the test result of described accumulator to be measured (100) is sent into PLC inside by described A/D analog module conversion and converted and be presented on described touch-screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420221590.6U CN203894391U (en) | 2014-04-30 | 2014-04-30 | Storage battery quick discharge detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420221590.6U CN203894391U (en) | 2014-04-30 | 2014-04-30 | Storage battery quick discharge detector |
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| Publication Number | Publication Date |
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| CN203894391U true CN203894391U (en) | 2014-10-22 |
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| CN201420221590.6U Expired - Fee Related CN203894391U (en) | 2014-04-30 | 2014-04-30 | Storage battery quick discharge detector |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103977965A (en) * | 2014-04-30 | 2014-08-13 | 江门市长和电器实业有限公司 | Storage battery rapid-discharge detection machine and operation method thereof |
| CN104730466A (en) * | 2015-03-20 | 2015-06-24 | 惠州市德赛电池有限公司 | Battery ATE and BQ testing integrated automatic testing machine |
| CN106093792A (en) * | 2016-07-28 | 2016-11-09 | 芜湖凯尔电气科技有限公司 | Green battery charge and discharge electric detection means |
| CN106743344A (en) * | 2016-12-26 | 2017-05-31 | 广东利迅达机器人系统股份有限公司 | A kind of automatic material pipeline |
| CN107478998A (en) * | 2017-08-06 | 2017-12-15 | 合肥千奴信息科技有限公司 | A kind of cylindrical battery OCV test equipments |
| CN109782179A (en) * | 2018-12-26 | 2019-05-21 | 堆知(北京)科技集团有限公司 | A battery quality traceable production method |
-
2014
- 2014-04-30 CN CN201420221590.6U patent/CN203894391U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103977965A (en) * | 2014-04-30 | 2014-08-13 | 江门市长和电器实业有限公司 | Storage battery rapid-discharge detection machine and operation method thereof |
| CN103977965B (en) * | 2014-04-30 | 2016-10-05 | 江门市长和电器实业有限公司 | Accumulator repid discharge testing machine and operational approach thereof |
| CN104730466A (en) * | 2015-03-20 | 2015-06-24 | 惠州市德赛电池有限公司 | Battery ATE and BQ testing integrated automatic testing machine |
| CN106093792A (en) * | 2016-07-28 | 2016-11-09 | 芜湖凯尔电气科技有限公司 | Green battery charge and discharge electric detection means |
| CN106743344A (en) * | 2016-12-26 | 2017-05-31 | 广东利迅达机器人系统股份有限公司 | A kind of automatic material pipeline |
| CN107478998A (en) * | 2017-08-06 | 2017-12-15 | 合肥千奴信息科技有限公司 | A kind of cylindrical battery OCV test equipments |
| CN109782179A (en) * | 2018-12-26 | 2019-05-21 | 堆知(北京)科技集团有限公司 | A battery quality traceable production method |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141022 Termination date: 20160430 |