CN104772287B - The automatic full inspection machine of safe automobile air bag pipe fitting - Google Patents
The automatic full inspection machine of safe automobile air bag pipe fitting Download PDFInfo
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- CN104772287B CN104772287B CN201510204153.2A CN201510204153A CN104772287B CN 104772287 B CN104772287 B CN 104772287B CN 201510204153 A CN201510204153 A CN 201510204153A CN 104772287 B CN104772287 B CN 104772287B
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- pipe fitting
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- chamfering
- support
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- Length Measuring Devices With Unspecified Measuring Means (AREA)
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Abstract
The invention belongs to safe automobile air bag pipe fitting apparatus technical field, more particularly to a kind of automatic full inspection machine of safe automobile air bag pipe fitting.The present invention discloses the automatic full inspection machine of safe automobile air bag pipe fitting, including frame, and the bottom of frame is provided with electrical power distribution control cabinet；Described frame is provided with workbench, feeding device, detection means and blanking device；Described workbench includes table top and standard limit sample storage area；Described feeding device is a skewed slot being arranged in frame, and the output end of non-defective unit material splitting cylinder is connected with sub-material top board, and sub-material top board is located between non-defective unit blow tank and pan feeding swash plate.The beneficial effects of the invention are as follows：Can automatic charging, automatic screening certified products and substandard products, chamfering, internal diameter size, many item datas of pipe overall length to safe automobile air bag pipe fitting carry out automation integrated formula detection, improve the efficiency of pipe fitting detection, reduces the quality risk of product.
Description
Technical field
The invention belongs to safe automobile air bag pipe fitting apparatus technical field, more particularly to a kind of safe automobile air bag pipe fitting is certainly
Dynamic full inspection machine.
Background technology
Safe automobile air bag pipe fitting is the indispensable part of auto parts, is the important composition that automotive safety is used
Part.At present, safe automobile air bag pipe fitting needs to carry out strict survey to safe automobile air bag pipe fitting in process of production, finally
Examination detection.The detection mode to safe automobile air bag pipe fitting is usually artificial visual detection at present, that is, manually to automobile peace
Full air bag pipe fitting measures screening using instrument one by one.There is major defect in such detection mode：One is, operating efficiency is low,
Need headcount more, be unfavorable for industrialized production and reduces cost；Two are, quality risk is high, the element between each employee
Matter, so as to cause have many defective products not detect, or detects and does not screen, and makes so as to result in the dangerous of automobile
With causing the accident.
The content of the invention
It is an object of the invention to solve the problems, such as techniques discussed above, there is provided one kind being capable of automatic charging, automatic screening
Certified products and substandard products, chamfering, internal diameter size to safe automobile air bag pipe fitting, Guan overall lengths carry out automation integrated formula detection, carry
The efficiency of pipe fitting detection high, reduces the automatic full inspection machine of safe automobile air bag pipe fitting of the quality risk of product, and its technical scheme is such as
Under：
The automatic full inspection machine of safe automobile air bag pipe fitting, including frame, it is characterised in that the bottom of described frame is provided with electricity
Gas distribution control box；Described frame is provided with workbench, feeding device, detection means and blanking device；Described workbench
Including table top and standard limit sample storage area；Described feeding device is a skewed slot being arranged in frame, the top of skewed slot and platform
Face is connected, and pan feeding material ejection cylinder is provided with the tail end of skewed slot；Described detection means includes the passage being made up of two clamping plates, passage
Outside be provided with the first chamfer detecting device, the second chamfer detecting device, inside diameter detection device and pipe overall length detection means,
One chamfer detecting device and the second chamfer detecting device are each positioned at the side of passage；The side being located in passage on clamping plate is provided with
Pan feeding swash plate, is provided with V-arrangement and determines hopper between adjacent pan feeding swash plate, V-arrangement determines hopper and the first chamfer detecting device, the second chamfering
Detection means, inside diameter detection device, pipe overall length detection means are corresponded；Synchronous transplantation device gas is provided with described passage
Cylinder, the output end of synchronous transplantation device cylinder is connected with supporting plate, and supporting plate is provided with die pad, and die pad determines hopper 1 a pair with V-arrangement
Should, die pad can be determined pipe fitting by V-arrangement hopper top to next pan feeding swash plate in the presence of synchronous transplantation device cylinder；Institute
The blanking device stated includes non-defective unit blow tank and substandard products working area, and substandard products material splitting cylinder, substandard products sub-material are provided with substandard products working area
The output end of cylinder is connected with shrouding, and frame is provided with non-defective unit material splitting cylinder, and the output end of non-defective unit material splitting cylinder is connected with sub-material top board,
Sub-material top board is located between non-defective unit blow tank and pan feeding swash plate.
Preferred embodiment is that described the first chamfer detecting device, the second chamfer detecting device is including being arranged at clamping plate side
Chamfering detection cylinder, chamfering detection cylinder output end be connected with L-shaped chamfering support, L-shaped chamfering support is provided with floating gauge head
Device, described floating gauge head unit can carry out chamfering by the through hole on clamping plate under the promotion of chamfering detection cylinder to pipe fitting
Test, L-shaped chamfering support is provided with inverted L-shaped support, and inverted L-shaped support is provided with sensor corresponding with floating gauge head unit；Institute
The side of another clamping plate stated is provided with pipe fitting cylinder, and the output end of pipe fitting cylinder can be pressed from both sides by the through hole on clamping plate to pipe fitting
Tightening position.
Preferred embodiment is that described floating gauge head unit includes the oblique gauge head of interior chamfering and the axle positioned at rear end positioned at front end
Set, spring is provided between the interior oblique gauge head of chamfering and axle sleeve.
Preferred embodiment is that described inside diameter detection device includes the support being arranged on a clamping plate, and support is provided with internal diameter
Detection cylinder, the output end of inner diameter measurement cylinder is connected with slide plate, and the middle of slide plate is provided with detection axle, detects that the front end of axle is interior
Footpath detection head, the rear end for detecting axle is axle sleeve, and spring is provided between inner diameter measurement head and axle sleeve；Including described inner diameter measurement head
Inner diameter measurement can be carried out to pipe fitting by the through hole on clamping plate under the promotion of footpath detection cylinder；The both sides of detection axle are located on slide plate
Support column is provided with, spring is arranged with support column；Slide plate is provided with inverted L-shaped support, and inverted L-shaped support is provided with two and is examined with internal diameter
The corresponding inductor of gauge head.
Preferred embodiment is that described pipe overall length detection means includes support, and support is provided with lift cylinder, lift cylinder
Output end is connected with slide unit, and slide unit is provided with L bracket, is connected with three detection heads in L bracket, described three detection heads in etc.
Side Triangle-Profile, three detection heads can carry out overall length inspection by the through hole on clamping plate under the drive of lift cylinder to pipe fitting
Survey, three inverted L-shaped supports are provided with described L bracket, inductor, inductor and detection head are provided with inverted L-shaped support
Correspond.
The automatic full inspection machine of safe automobile air bag pipe fitting that the present invention is provided, when in use, electrical power distribution control cabinet master
It is used to control the operation of whole equipment, plays a part of control centre.The effect of workbench is：One be can be first on table top
Whether the surface for observing pipe fitting with eye is qualified；Two can be that, in standard limit sample storage area storage standard specimen, can cause the pipe of detection
Part has standard specimen to be contrasted.Feeding device be mainly used for the feeding before being detected to pipe fitting use, by the deadweight of pipe fitting come
Realize feeding.Pan feeding material ejection cylinder Main Function is that pipe fitting is pushed into detection zone to be detected.Detection means is for pipe
Part carries out every detection, and whether it is qualified.First chamfer detecting device, the second chamfer detecting device are mainly for detection of pipe fitting
Interior chamfering.Whether the Main Function of floating gauge head unit and inductive head is qualified with the use of chamfering in detection.Pipe fitting cylinder is
For being positioned to pipe fitting, the detection of interior chamfering is convenient for.Whether inside diameter detection device is for detecting the internal diameter of pipe fitting
It is qualified.The Main Function of detection axle, inner diameter measurement head and inductor is for detecting the qualified of pipe fitting internal diameter after mutual cooperation
Property.Support column is used for stablizing inside diameter detection device so that inside diameter detection device is more stablized when internal diameter is detected,
So that testing result is more accurate.Guan overall length detection means be mainly used for detect pipe fitting overall length whether reach will
Ask.Three detection heads and inductor can be used cooperatively to carry out detecting its qualification to the overall length of pipe fitting.One in three detection heads
Individual detection head is located at initial position, and a detection head is deep into pipe fitting, and last detection head is prolonged along the outer surface of pipe fitting
Stretch, so as to carry out comprehensive overall length detection to pipe fitting.Blanking device is mainly used in selecting qualified products and substandard products use.Substandard products point
Material cylinder and shrouding Main Function are that when having qualified products, shrouding can close substandard products under the drive of substandard products material splitting cylinder
The entrance in working area, so as to avoid certified products from falling in substandard products working area.
The beneficial effects of the invention are as follows：Can automatic charging, automatic screening certified products and substandard products, to safe automobile air bag pipe
The chamfering of part, internal diameter size, many item datas of pipe overall length carry out automation integrated formula detection, improve the efficiency of pipe fitting detection, reduce
The quality risk of product.
Brief description of the drawings
Fig. 1 is schematic diagram of the invention.
Fig. 2 is sectional view of the invention.
Fig. 3 is the first chamfer detecting device, the schematic diagram of the second chamfer detecting device.
Fig. 4 is the schematic diagram of inside diameter detection device.
Fig. 5 is the schematic diagram of pipe overall length detection means.
Specific embodiment
With reference to Fig. 1 to Fig. 5 specific illustrative embodiments：
As shown in Figures 1 to 5, the automatic full inspection machine of safe automobile air bag pipe fitting, including frame 1, the bottom of described frame 1
It is provided with electrical power distribution control cabinet 2；Described frame is provided with workbench 3, feeding device 4, detection means 5 and blanking device 6；Institute
The workbench 3 stated includes table top 31 and standard limit sample storage area 32；Described feeding device 4 for one be arranged on it is oblique in frame 1
Groove 41, the top of skewed slot 41 is connected with table top 31, and pan feeding material ejection cylinder 42 is provided with the tail end of skewed slot 41；Described detection means
5 include the passage 52 being made up of two clamping plates 51, and the outside of passage 52 is provided with the first chamfer detecting device 7, the detection of the second chamfering
Device 10, inside diameter detection device 8 and pipe overall length detection means 9, the first chamfer detecting device 7 and the second chamfer detecting device 10 are each
Positioned at the side of passage 52；The side being located in passage 52 on clamping plate 51 is provided with pan feeding swash plate 53, adjacent pan feeding swash plate 53
Between be provided with V-arrangement and determine hopper 54, V-arrangement determines the chamfer detecting device 7 of hopper 54 and first, the inspection of the second chamfer detecting device 10, internal diameter
Device 8, pipe overall length detection means 9 is surveyed to correspond；Synchronous transplantation device cylinder 55 is provided with described passage 52, it is synchronous to transplant
The output end of device cylinder 55 is connected with supporting plate 56, and supporting plate 56 is provided with die pad 57, and die pad 57 determines hopper 54 1 a pair with V-arrangement
Should, pipe fitting by V-arrangement can be determined hopper 54 by die pad 57 in the presence of synchronous transplantation device cylinder 55, and to push up next pan feeding oblique
On plate 53；Described blanking device 6 includes non-defective unit blow tank 61 and substandard products working area 62, and substandard products point are provided with substandard products working area 62
Material cylinder 63, the output end of substandard products material splitting cylinder 63 is connected with shrouding 64, and frame 1 is provided with non-defective unit material splitting cylinder 65, non-defective unit sub-material
The output end of cylinder 65 is connected with sub-material top board 66, and sub-material top board 66 is located between non-defective unit blow tank 61 and pan feeding swash plate 53.
Preferred embodiment is that described the first chamfer detecting device 7, the second chamfer detecting device 10 is including being arranged at clamping plate 51
The chamfering detection cylinder 71 of side, the output end of chamfering detection cylinder 71 is connected with L-shaped chamfering support 72, on L-shaped chamfering support 72
Floating gauge head unit 73 is provided with, described floating gauge head unit 73 can be by clamping plate 51 under the promotion of chamfering detection cylinder 71
Through hole chamfering test is carried out to pipe fitting, L-shaped chamfering support 72 is provided with inverted L-shaped support 74, and inverted L-shaped support 74 is provided with and floats
The corresponding sensor 75 of dynamic gauge head unit 73；The side of described another clamping plate 51 is provided with pipe fitting cylinder 76, pipe fitting cylinder 76
Output end can be clamped positioning by the through hole on clamping plate 51 to pipe fitting.
Preferred embodiment is that described floating gauge head unit 73 is included positioned at the oblique gauge head 77 of interior chamfering of front end and positioned at rear end
Axle sleeve 78, be provided with spring 79 between the interior oblique gauge head 77 of chamfering and axle sleeve 78.
Preferred embodiment is that described inside diameter detection device 8 includes the support 81 being arranged on a clamping plate 51, is set on support 81
The output end for having inner diameter measurement cylinder 82, inner diameter measurement cylinder 82 is connected with slide plate 83, and the middle of slide plate 83 is provided with detection axle 84,
The front end for detecting axle 84 is inner diameter measurement first 85, and the rear end for detecting axle 84 is axle sleeve 86, between inner diameter measurement first 85 and axle sleeve 86
It is provided with spring 87；Described inner diameter measurement first 85 can be by the through hole on clamping plate 51 to pipe under the promotion of inner diameter measurement cylinder 82
Part carries out inner diameter measurement；The both sides that detection axle 84 is located on slide plate 83 are provided with support column 88, and spring 89 is arranged with support column 88；
Slide plate 83 is provided with inverted L-shaped support 811, and inverted L-shaped support 811 is provided with two 85 corresponding inductors first with inner diameter measurement
812。
Preferred embodiment is that described pipe overall length detection means 9 includes support 91, and support 91 is provided with lift cylinder 92, rises
The output end of sending down abnormally ascending cylinder 92 is connected with slide unit 93, and slide unit 93 is provided with L bracket 94, and three detection heads 95 are connected with L bracket 94,
Three described detection heads 95 are distributed in equilateral triangle, and three detection heads 95 can be by clamping plate under the drive of lift cylinder 92
Through hole on 51 carries out overall length detection to pipe fitting, and three inverted L-shaped supports 96, inverted L-shaped support are provided with described L bracket 94
Inductor 97 is provided with 96, inductor 97 is corresponded with detection head 95.
When specifically used, needing the pipe fitting of detection to be placed on table top, pipe fitting is detected by visual observation first
The defect that whether there is of surface.Then visually qualified product by after skewed slot in the liftout by pan feeding material ejection cylinder.
Pipe fitting rolls into the V-arrangement corresponding with the first chamfer detecting device from pan feeding swash plate to be determined in hopper.It is right after starting pipe fitting cylinder
Pipe fitting is positioned, then floating gauge head unit under the promotion of chamfering detection cylinder by the through hole on clamping plate to the one of pipe fitting
End carries out chamfering test.After the completion of test, die pad in the presence of synchronous transplantation device cylinder pipe fitting by with the first chamfering
After the corresponding V-arrangement of detection means determines hopper top to next pan feeding swash plate, pipe fitting is rolled into and the second chamfer detecting device
Corresponding V-arrangement is determined in hopper.The same other end to pipe fitting carries out interior chamfering detection.After the completion of detection, die pad is same
Step transplantation device cylinder in the presence of pipe fitting by the V-arrangement corresponding with the second chamfer detecting device determine hopper top to it is next enter
After on material swash plate, pipe fitting is rolled into during the V-arrangement corresponding with inside diameter detection device determine hopper.Inner diameter measurement head is in inner diameter measurement gas
Inner diameter measurement is carried out to pipe fitting by the through hole on clamping plate under the promotion of cylinder.After the completion of detection, die pad is in synchronous transplantation device
After pipe fitting is determined hopper top to next pan feeding swash plate by the V-arrangement corresponding with inside diameter detection device in the presence of cylinder, pipe
Part is rolled into during the V-arrangement corresponding with pipe overall length detection means determine hopper.Three detection heads pass through under the drive of lift cylinder
Through hole on clamping plate carries out overall length detection to pipe fitting, and a detection head is located at initial position, a detection head in three detection heads
It is deep into pipe fitting, last detection head is extended along the outer surface of pipe fitting, so as to carry out comprehensive overall length detection to pipe fitting.
After the completion of detection, if all detections all it is qualified pipe fitting is pushed into non-defective unit material-dividing groove by sub-material top board in obtain qualified
Product, when sub-material top board rises, shrouding can close the entrance in substandard products working area under the drive of substandard products material splitting cylinder, so that
Certified products are avoided to fall in substandard products working area.If one underproof, pipe fitting falls in substandard products working area automatically.From
And complete the multinomial detection of whole pipe fitting.
Control system wherein in electrical power distribution control cabinet is used with PLC（PLC technology）It is control core, with touch
It is man machine operation interface to shield, and is easy to implement operating personnel are manually operated, and fault message is safeguarded etc..By PLC programming Controls, equipment
All cylinders install multiple sensors, and PLC Real-time Collection sensor signals, according to action beat sequential programming Control, realize work
Positioning the-the first chamfering detection the-the first chamfering detection-inner diameter measurement-pipe overall length detection-is transplanted in part pan feeding jacking-synchronization
Defective products sub-material screening-non-defective unit discharges.Order is automatically performed a beat actions.
1. system divides automatic operation mode, two kinds of manual operation mode（Automatic mode, presses start button after operator's feeding
The welding completion of equipment automatic running terminates, and manual mode Breakdown Maintenance and single step are used when acting）
2. touch screen operation sets operator password authority, is easy to parameter etc. to set management.
3. system configuration emergency stop push button, sudden-stop function
4. system possesses output control function, and touch-screen shows the information such as Current production in real time.
5. the touch-screen development system work tempo time, the information managements such as yield efficiency are easy to.
Claims (5)
1. the automatic full inspection machine of safe automobile air bag pipe fitting, including frame, it is characterised in that the bottom of described frame is provided with electrically
Distribution control box；Described frame is provided with workbench, feeding device, detection means and blanking device；Described workbench bag
Include table top and standard limit sample storage area；Described feeding device is a skewed slot being arranged in frame, the top of skewed slot and table top
It is connected, pan feeding material ejection cylinder is provided with the tail end of skewed slot；Described detection means includes the passage being made up of two clamping plates, passage
Outside is provided with the first chamfer detecting device, the second chamfer detecting device, inside diameter detection device and pipe overall length detection means, first
Chamfer detecting device and the second chamfer detecting device are each positioned at the side of passage；On clamping plate be located at passage in side be provided with into
Material swash plate, is provided with V-arrangement and determines hopper between adjacent pan feeding swash plate, V-arrangement determines hopper and the first chamfer detecting device, the inspection of the second chamfering
Device, inside diameter detection device, pipe overall length detection means is surveyed to correspond；Synchronous transplantation device cylinder is provided with described passage,
The output end of synchronous transplantation device cylinder is connected with supporting plate, and supporting plate is provided with die pad, and die pad determines hopper one-to-one corresponding with V-arrangement,
Die pad can be determined pipe fitting by V-arrangement hopper top to next pan feeding swash plate in the presence of synchronous transplantation device cylinder；It is described
Blanking device include non-defective unit blow tank and substandard products working area, substandard products material splitting cylinder, substandard products sub-material gas are provided with substandard products working area
The output end of cylinder is connected with shrouding, and frame is provided with non-defective unit material splitting cylinder, and the output end of non-defective unit material splitting cylinder is connected with sub-material top board, point
Material top board is located between non-defective unit blow tank and pan feeding swash plate.
2. the automatic full inspection machine of safe automobile air bag pipe fitting as claimed in claim 1, it is characterised in that described the first chamfering inspection
Surveying device, the second chamfer detecting device includes being arranged at the chamfering detection cylinder of clamping plate side, and chamfering detects the output end of cylinder
L-shaped chamfering support is connected with, L-shaped chamfering support is provided with floating gauge head unit, and described floating gauge head unit detects gas in chamfering
Chamfering test can be carried out to pipe fitting by the through hole on clamping plate under the promotion of cylinder, L-shaped chamfering support is provided with inverted L-shaped support, inverted L
Shape support is provided with sensor corresponding with floating gauge head unit；The side of another clamping plate is provided with pipe fitting cylinder, pipe fitting cylinder
Output end can be clamped positioning to pipe fitting by the through hole on clamping plate.
3. the automatic full inspection machine of safe automobile air bag pipe fitting as claimed in claim 2, it is characterised in that described floating gauge head dress
Put including the oblique gauge head of interior chamfering positioned at front end and the axle sleeve positioned at rear end, spring is provided between the interior oblique gauge head of chamfering and axle sleeve.
4. the automatic full inspection machine of safe automobile air bag pipe fitting as claimed in claim 1, it is characterised in that described inner diameter measurement dress
The support including being arranged on a clamping plate is put, support is provided with inner diameter measurement cylinder, and the output end of inner diameter measurement cylinder is connected with cunning
Plate, the middle of slide plate is provided with detection axle, and the front end for detecting axle is inner diameter measurement head, and the rear end for detecting axle is axle sleeve, internal diameter inspection
Spring is provided between gauge head and axle sleeve；Described inner diameter measurement head can be by logical on clamping plate under the promotion of inner diameter measurement cylinder
Hole carries out inner diameter measurement to pipe fitting；The both sides that detection axle is located on slide plate are provided with support column, and spring is arranged with support column；Slide plate
Inverted L-shaped support is provided with, inverted L-shaped support is provided with two inductors corresponding with inner diameter measurement head.
5. the automatic full inspection machine of safe automobile air bag pipe fitting as claimed in claim 1, it is characterised in that described pipe overall length detection
Device includes support, and support is provided with lift cylinder, and the output end of lift cylinder is connected with slide unit, and slide unit is provided with L bracket, L
Three detection heads are connected with shape support, three described detection heads are distributed in equilateral triangle, and three detection heads are in lift cylinder
Drive under overall length detection can be carried out to pipe fitting by the through hole on clamping plate, three inverted L-shaped branch are provided with described L bracket
Frame, is provided with inductor on inverted L-shaped support, inductor is corresponded with detection head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510204153.2A CN104772287B (en) | 2015-04-27 | 2015-04-27 | The automatic full inspection machine of safe automobile air bag pipe fitting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510204153.2A CN104772287B (en) | 2015-04-27 | 2015-04-27 | The automatic full inspection machine of safe automobile air bag pipe fitting |
Publications (2)
| Publication Number | Publication Date |
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| CN104772287A CN104772287A (en) | 2015-07-15 |
| CN104772287B true CN104772287B (en) | 2017-06-13 |
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| CN201510204153.2A Active CN104772287B (en) | 2015-04-27 | 2015-04-27 | The automatic full inspection machine of safe automobile air bag pipe fitting |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105091829A (en) * | 2015-07-30 | 2015-11-25 | 湖州剑力金属制品有限公司 | Automobile component pipe internal diameter detection apparatus |
| CN105438793B (en) * | 2015-12-17 | 2017-12-22 | 芜湖普威技研有限公司 | The cutting agency of crash bar production line |
| CN106111548A (en) * | 2016-06-24 | 2016-11-16 | 湖州剑力金属制品有限公司 | Machine examined the most entirely by a kind of safe automobile air bag pipe fitting |
| CN106323997A (en) * | 2016-08-24 | 2017-01-11 | 湖州锐舰机械科技有限公司 | Automatic detection device for pipe welds |
| CN107543518A (en) * | 2017-08-30 | 2018-01-05 | 广州小出钢管有限公司 | A kind of steel pipe sizes detection machine |
| CN108296777A (en) * | 2018-03-30 | 2018-07-20 | 湖州剑力金属制品有限公司 | The progressive feeding mechanism of the automatic chamfering machine of auto parts and components tubing |
| CN111151469A (en) * | 2019-12-20 | 2020-05-15 | 大连德迈仕精密科技股份有限公司 | Bolt thread on-line measuring equipment |
| CN113680682B (en) * | 2021-08-20 | 2023-02-24 | 嘉善品辉精机有限公司 | Three-station detector |
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| JP2002318112A (en) * | 2001-02-16 | 2002-10-31 | Tokyo Seimitsu Co Ltd | Inner diameter size measuring method of work and device therefor |
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| CN104772287A (en) | 2015-07-15 |
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