CN103223401B - A kind of automatic weight checking separator and operating procedure thereof - Google Patents
A kind of automatic weight checking separator and operating procedure thereof Download PDFInfo
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- CN103223401B CN103223401B CN201310137592.7A CN201310137592A CN103223401B CN 103223401 B CN103223401 B CN 103223401B CN 201310137592 A CN201310137592 A CN 201310137592A CN 103223401 B CN103223401 B CN 103223401B
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Abstract
The invention discloses a kind of automatic weight checking separator and operating procedure thereof, aim to provide that a kind of automaticity is high, application is wide and effectively can enhance productivity and reduce automatic weight checking separator and the operating procedure thereof of manpower demand.The present invention includes frame (1) and operation control system, described frame (1) is disposed with photoelectric detection mechanism (2), Weight acquisition mechanism (3) and product selecting mechanism (4), each described mechanism is all electrically connected with described operation control system; During work, described photoelectric detection mechanism (2) sends product to described operation control system and passes through signal, described operation control system controls described Weight acquisition mechanism (3) and gathers weight data, described Weight acquisition mechanism (3) gathers some groups of Data Concurrents and delivers to described operation control system, and described operation control system performs sorting work through calculating and contrast the final described sorting mechanism (4) that controls.The present invention can be applicable to automatic weight checking separator and manufactures field.
Description
Technical field
The present invention relates to a kind of automated machine equipment and operating procedure thereof, particularly relate to a kind of process equipment and the operating procedure thereof that can product execution be weighed, carries and be divided selection operation.
Background technology
In current many industrial processes fields, for intermediate step and the product export quality inspection operation of Product processing, have the technological operation according to product weight, it being carried out to go-on-go, sorting, and the application of this technological operation is also very extensive more, as:
In lithium battery production and processing field, the electrolyte volume injecting lithium battery interior not only can have influence on the service life of battery, but also probably jeopardizes the personal safety of user; Now, nearly all lithium battery processing enterprise ensures that service life of its product and use safety all can be provided with battery and weigh and the technical process of sorting.
At medicament production field, the weight of medicament is a critical index.Some are had to the medicine of special efficacy, weight may injure the life and health of patient; And for some costly medicines, dose weight also can be related to final cost and benefit, so, manufacture at medicament that field also needs to weigh to it, the technological operation of go-on-go.
But, product of the prior art weigh and sorting mostly is two operations of separating, and belong to a kind of with the artificial weighing mode of electronic scale as weighing-appliance; In such a mode, weigh and the quality of sorted product also with condition, sense of responsibility, the mood of personnel and whether be subject to extraneous factor interference etc. and have greatest relation, still lack a kind of Weighing classifier that product quality can realize again full-automation, integration operation that can ensure so of the prior art.On the other hand, the quality that check weighing of the prior art and sorting operation can only differentiate product quality but can not carry out classification to product quality; But at society, the solution of this kind of technological deficiency also by the urgent need to.
Summary of the invention
Technical problem to be solved by this invention overcomes the deficiencies in the prior art, aims to provide a kind of full-automatic operation, the extensive automatic weight checking separator and operating procedure thereof that simultaneously reduce human resources of also effectively enhancing productivity of application.
The technical solution adopted in the present invention is: the present invention includes frame and operation control system, it is characterized in that: in the horizontal direction of described frame, be fixedly installed photoelectric detection mechanism, Weight acquisition mechanism and at least one product selecting mechanism successively, above-mentioned each mechanism is all electrically connected with described operation control system, when opening described operation control system, test product first runs on described photoelectric detection mechanism, now described photoelectric detection mechanism sends signal to described operation control system, described operation control system controls described Weight acquisition mechanism preparation for acquiring weight data after receiving signal, when on test product sufficient movement to described Weight acquisition mechanism, described Weight acquisition mechanism gather identical product some groups of weight datas and by these data feedbacks to described operation control system, described operation control system calculates data, after analyzing and contrasting with the interval numerical value of preset weight, the described sorting mechanism of final control performs the sorting work in Different Weight interval to product.
Described photoelectric detection mechanism comprises the base plate I be fixedly connected in described frame and the connecting plate I be fixedly connected sequentially from the bottom to top on described base plate I and photoelectric detector, described connecting plate I is provided with conveying device, described conveying device and the motor I be arranged on described base plate I are in transmission connection, and described photoelectric detector is electrically connected with described operation control system; Described Weight acquisition mechanism comprises the base plate II be fixedly connected in described frame and the connecting plate II be fixedly connected on described base plate II, described base plate II lower surface is fixedly connected with Weight acquisition device, described Weight acquisition device is electrically connected with described operation control system, described connecting plate II is provided with conveying device, and described conveying device and the motor II be fixedly connected on described base plate II are in transmission connection; Described sorting mechanism comprises and is fixedly installed on connecting plate III in described frame and electric cylinder I, described connecting plate III is provided with conveying device, motor III and fixing axle bed, described conveying device and described motor III are in transmission connection, the electric end of described electric cylinder I is electrically connected with described operation control system and is connected with connecting rod at its clutch end by crank, and described connecting rod stretches into described fixing axle bed inside and the other end of described connecting rod is socketed with swing arm.
Further, described conveying device comprises the connecting axle being separately positioned on its institution where he works's connecting plate two ends, described connecting axle is socketed with bearing II and roller from inside to outside successively, and the two ends of described connecting axle are provided with groove, be in transmission connection by driving-belt between two described rollers, one end of described roller is socketed with travelling gear IV, and described travelling gear IV is connected with the motor-driven in its institution where he works.
Further, described connecting plate I and connecting plate II are all symmetrically arranged with micromatic setting, described micromatic setting comprises helical screw and the rotary sleeve with described helical screw threaded engagement, rotary sleeve described in manual rotation can make the displacement of described helical screw occurred level, and one end and the described groove of described helical screw are suitable.
Further, described frame is also provided with and controls electric cabinet, it is inner that described operation control system is arranged on the electric cabinet of described control.
Above-mentioned a kind of automatic weight checking separator comprises following operating procedure:
(1) described operation control system is started, described operation control system controls described motor I, described motor II and described motor III running, under the drive of above-mentioned motor, the conveying device be arranged in described photoelectric detection mechanism, described Weight acquisition mechanism and described product selecting mechanism all starts running;
(2) test product is placed in the conveying device of described photoelectric detection mechanism, when test product moves to described photoelectric detector, described photoelectric detector sends induced signal to described operation control system, described operation control system receives induced signal and carries out analyzing and computing, finally show that test product moves to the time t1 in the described conveying device of described Weight acquisition mechanism completely, described in the t1 moment, operation control system controls described Weight acquisition device and starts to gather measured object weight data.
(3) some groups of data feedbacks being collected of Weight acquisition device described in the t2 moment are to described operation control system, described operation control system to data carry out computing, analysis and and the numerical value in preset weight interval compare, described in the t3 moment, test product moves to the hunting range of described swing arm, now described electric cylinder I controls described swing arm swing or static according to the comparing result of described operation control system, the final sorting realized the interval product of Different Weight.
Further, the rotating speed of described motor I, described motor II and described motor III is consistent, and then makes the movement velocity of test product in each described conveying device consistent.
Further, in above-mentioned steps (3), the computing of described operation control system and the mode of analysis data are, remove a maximum and a minimum of a value, remaining data contrasts with the numerical value in described preset weight interval after averaging, or direct averaged contrasting with the numerical value in described preset weight interval.
Further, t1, t2, t3 in described step (2), (3) are arranged according to the actual speed of the physical length of described conveying device and described motor I, described motor II and described motor III.
The invention has the beneficial effects as follows: the present invention, by check weighing, transmission, the integration of sorting three zones, not only reduces equipment cost, and achieve by the manually-operated brand-new operator scheme of full automatic mechanical equipment replacement; The described operation control system be arranged on full-automatic check weighing separator controls the unlatching of above-mentioned each mechanism, action and action period comprehensively, and also preset between product weight contrast district in described operation control system program and product weight computing formula, described operation control system determines product quality quality by being obtained a result to carry out contrasting with the interval numerical value of the weight preset through scientific algorithm by the weight data of product just.Meanwhile, the present invention also better avoids operating personnel due to condition, sense of responsibility, mood and whether be subject to the factors such as ectocine and affect product quality.On the other hand, because the speed of service of whole equipment according to the adjustment rotating speed of described motor and can control the match time of each described mechanism, so the present invention arbitrarily can regulate speed of production according to needs of production under the prerequisite guaranteeing product quality, finally realize maximization of economic benefit on the whole.
Further, described sorting mechanism in the present invention can add according to actual needs, add described sorting mechanism and can play the effect that is interval and the interval product of screening Different Weight simultaneously of refinement product preset weight, the client that this function can be different quality product demand provides the product of different brackets, however this to be also equipment of the prior art be beyond one's reach.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of photoelectric detection mechanism 2 in the present invention;
Fig. 3 is the structural representation of Weight acquisition mechanism 3 in the present invention;
Fig. 4 is the structural representation of sorting mechanism 4 in the present invention;
Fig. 5 is the structural representation of conveying device 8 in the present invention;
Fig. 6 is the partial sectional view of micromatic setting in the present invention;
Fig. 7 is the time flow chart that the present invention performs weight data Collecting operation.
Detailed description of the invention
As shown in Figures 1 to 7, the present invention includes frame 1 and operation control system, described frame 1 is disposed with photoelectric detection mechanism 2, Weight acquisition mechanism 3 and a product selecting mechanism 4 in the horizontal direction, the concrete quantity of described sorting mechanism 4 can be arranged according to the need of production of reality, the object of setting up described sorting mechanism 4 is that refinement product weight is interval, thus meets different customer demand, the described sorting mechanism set up 4 needs are electrically connected with described operation control system, and in described operation control system, the time of implementation is delayed in the relevant fill order of interpolation and setting, arranges a described sorting mechanism 4 in the present embodiment, described photoelectric detection mechanism 2, described Weight acquisition mechanism 3 and described sorting mechanism 4 are all electrically connected with described operation control system, and described operation control system controls above-mentioned each mechanism action, open described operation control system, measured object first moves on described photoelectric detection mechanism 2, and the photoelectric detector 5 be arranged on described photoelectric detection mechanism 2 is electrically connected with described operation control system and sends induced signal to described operation control system, described Weight acquisition mechanism 3 is provided with Weight acquisition device 6, described Weight acquisition device 6 is electrically connected with described operation control system, described operation control system controls described Weight acquisition device 6 gathers measured object weight data in the t1 moment after receiving the induced signal of described photoelectric detector 5, measured object sufficient movement described in the t1 moment is in described Weight acquisition mechanism 3, described Weight acquisition device 6 start to gather identical product some groups of weight datas and in the t2 moment by these data feedbacks to described operation control system, described operation control system calculates data, analyze and contrast with the interval numerical value of preset weight, and control described sorting mechanism 4 action or static in the t3 moment, and then the sorting work realized the interval product of Different Weight, described photoelectric detection mechanism 2 also comprises the base plate I 21 be fixedly connected in described frame 1 and the back-up block I 25 be fixedly connected sequentially from the bottom to top on described base plate I 21, connecting plate I 22, dividing plate I 26 and backing plate I 27, motor I 23 is fixedly connected with by connector below described base plate I 21, described connector can be any rule or erose components such as connecting corner brace, the output shaft of described motor I 23 is socketed with travelling gear I 28, described connecting plate I 22 is also provided with conveying device 8, described conveying device 8 is in transmission connection by belt I 29 mutually with described travelling gear I 28, described photoelectric detector 5 to be fixedly connected with described base plate I 21 by connector and described photoelectric detector 5 is arranged on the top of described conveying device 8, described Weight acquisition mechanism 3 also comprises the base plate II 31 be fixedly connected in described frame 1 and the back-up block II 35 be fixedly connected sequentially from the bottom to top on described base plate II 31, connecting plate II 32, dividing plate II 36 and backing plate II 37, motor II 33 is fixedly connected with by described connector below described base plate II 31, the output shaft of described motor II 33 is socketed with travelling gear II 38, described connecting plate II 32 is also provided with conveying device 8, described conveying device 8 is in transmission connection by belt II 39 with described travelling gear II 38, described Weight acquisition device 6 is bolted to connection in the below of described base plate II 31 and is electrically connected with described operation control system, described sorting mechanism 4 comprises and is fixedly installed on two pieces of connecting plates III 41 in described frame 1 and electric cylinder I 42, described connecting plate III 41 is provided with conveying device 8, motor III 43, fixing axle bed 44, platform for placing material 45 and backing plate III 47, the output of described motor III 43 is socketed with travelling gear III 48, described conveying device 8 is by belt III 49 and described travelling gear III 48 transmission link, the electrical terminal of described electric cylinder I 42 is electrically connected with described operation control system and is rotationally connected by crank 46 one end with connecting rod 50 at its clutch end, the other end of described connecting rod 50 is socketed with swing arm 51, described connecting rod 50 is also socketed with two bearings III 52, it is inner that described bearing III 52 is arranged on described fixing axle bed 44, interstage sleeve 53 is also provided with between described fixing axle bed 44 and described swing arm 51, the data gathered described Weight acquisition device 6 when described operation control system calculate, analyze and and after the interval numerical value of preset weight contrasts, described operation control system controls described swing arm 51 by described electric cylinder I 42 and swings, thus realizes sorting work, described conveying device 8 comprises two connecting axles 81 being separately positioned on its institution where he works's connecting plate two ends, described connecting axle 81 is socketed with bearing II 82 and roller 83 from the inside to the outside successively, be in transmission connection by driving-belt 85 between described roller 83, described in one of them, one end fixed cover of roller 83 is connected to travelling gear IV 86, described travelling gear IV 86 is connected by belt transmission with the motor in its institution where he works, and the both ends of described connecting axle 81 are also respectively provided with a groove 84, described connecting plate I 22 and connecting plate II 32 are all symmetrically arranged with two micromatic settings, described micromatic setting comprises helical screw 91 and the rotary sleeve 92 with described helical screw 91 threaded engagement, the described groove 84 that one end of each described helical screw 91 is corresponding with its position is suitable, when described in manual rotation during rotary sleeve 92, described helical screw 91 occurred level position, and then promote described connecting axle 81 and realize micro-displacement, because two described micromatic settings are symmetrical arranged, so described micromatic setting arbitrarily can regulate the rate of tension of described driving-belt 85, realize better transmission efficiency, described frame 1 be also fixedly connected with handrail 9 and control electric cabinet 10, the electric cabinet 10 of described control is also provided with control panel 11, and described control panel 11 is electrically connected with described operation control system, and it is inner that described operation control system is arranged on the electric cabinet 10 of described control.
Just the operating procedure of described a kind of automatic weight checking separator is described further below:
First, start described operation control system, described motor I 23, described motor II 33 and described motor III 43 can be unlocked, now ensure that the rotating speed of described motor I 23, described motor II 33 and described motor III 43 is consistent, and then make the movement velocity of measured object in each mechanism consistent, under the drive of above-mentioned motor, the conveying device 8 be arranged in described photoelectric detection mechanism 2, described Weight acquisition mechanism 3 and described product selecting mechanism 4 all starts action.
Then, measured object is placed in the conveying device 8 of described photoelectric detection mechanism 2, when measured object is by described photoelectric detector 5, described photoelectric detector 5 sends signal to described operation control system, described operation control system through computing, analyze after show that measured object moves to the time t1 in described Weight acquisition mechanism 3 completely, and control described Weight acquisition device 6 in the t1 moment and start to gather measured object weight data.
Finally, in the t2 moment, described Weight acquisition device 6 is by some data feedbacks extremely described operation control system, described operation control system carries out computing to data, analyze and compare with the numerical value in preset weight interval, at t3 moment (t1 < t2 < t3), the described swing arm 48 be connected with described electric cylinder I 42 performs sorting work according to the comparison result of described operation control system to the measured object moved in described swing arm 48 hunting range, described operation control system concrete computing and analyze weight data mode and be: remove a maximum and a minimum of a value, remaining data compares with the numerical value in described preset weight interval after averaging, or direct averaged also contrasts with the numerical value in described preset weight interval, final realization is to the sorting work of the interval product of Different Weight.On the other hand, described t1, described t2 and described t3 can according to the actual speed manual controls of the physical length of described conveying device 8 and described motor I 23, described motor II 33 and described motor III 43, thus can improve according to production requirement under the prerequisite ensureing product quality or reduce speed of production, finally realize maximization of economic benefit.
The present invention can be applicable to automatic weight checking separator and manufactures field.
Claims (6)
1. an automatic weight checking separator, described automatic weight checking separator comprises frame (1) and operation control system, it is characterized in that: in the horizontal direction of described frame (1), be fixedly installed photoelectric detection mechanism (2), Weight acquisition mechanism (3) and at least one product selecting mechanism (4) successively, above-mentioned each mechanism is all electrically connected with described operation control system, when opening described operation control system, test product is first in the upper operation of described photoelectric detection mechanism (2), now described photoelectric detection mechanism (2) sends signal to described operation control system, described operation control system calculates test product and moves to time needed for described Weight acquisition mechanism (3) after receiving signal, and control described Weight acquisition mechanism (3) preparation for acquiring weight data, when test product sufficient movement is upper to described Weight acquisition mechanism (3), described Weight acquisition mechanism (3) gather identical product some groups of weight datas and by these data feedbacks to described operation control system, described operation control system calculates data, analyze, namely the mean value of remaining data is got after removing maximum in some groups of weight datas and minimum of a value, or directly get its mean value, after interval numerical value contrasts with preset weight again, the described sorting mechanism of final control (4) performs the sorting work in Different Weight interval to product, described photoelectric detection mechanism (2) comprises the base plate I (21) be fixedly connected in described frame (1) and the connecting plate I (22) be fixedly connected sequentially from the bottom to top on described base plate I (21) and photoelectric detector (5), described connecting plate I (22) is provided with conveying device (8), described conveying device (8) and the motor I (23) be arranged on described base plate I (21) are in transmission connection, and described photoelectric detector (5) is electrically connected with described operation control system, described Weight acquisition mechanism (3) comprises the base plate II (31) be fixedly connected in described frame (1) and the connecting plate II (32) be fixedly connected on described base plate II (31), described base plate II (31) lower surface is fixedly connected with Weight acquisition device (6), described Weight acquisition device (6) is electrically connected with described operation control system, described connecting plate II (32) is provided with conveying device (8), and described conveying device (8) and the motor II (33) be fixedly connected on described base plate II (31) are in transmission connection, described sorting mechanism (4) comprises and is fixedly installed on connecting plate III (41) in described frame (1) and electric cylinder I (42), described connecting plate III (41) is provided with conveying device (8), motor III (43) and fixing axle bed (44), described conveying device (8) and described motor III (43) are in transmission connection, the electric end of described electric cylinder I (42) is electrically connected with described operation control system and is rotatably connected to connecting rod (50) at its clutch end by crank (46), described connecting rod (50) stretches into described fixing axle bed (44) inside and the other end of described connecting rod (50) is socketed with swing arm (51), described conveying device (8) comprises the connecting axle (81) being separately positioned on its institution where he works's connecting plate two ends, described connecting axle (81) is socketed with bearing II (82) and roller (83) from inside to outside successively, and the two ends of described connecting axle (81) are provided with groove (84), be in transmission connection by driving-belt (85) between two described rollers (83), one end of described roller (83) is socketed with travelling gear IV (86), and described travelling gear IV (86) is connected with the motor-driven in its institution where he works, described connecting plate I (22) and connecting plate II (32) are all symmetrically arranged with micromatic setting, described micromatic setting comprises helical screw (91) and the rotary sleeve (92) with described helical screw (91) threaded engagement, rotary sleeve described in manual rotation (92) can make described helical screw (91) occurred level displacement, and one end and the described groove (84) of described helical screw (91) are suitable.
2. a kind of automatic weight checking separator according to claim 1, is characterized in that: described frame (1) is also provided with and controls electric cabinet (10), and it is inner that described operation control system is arranged on the electric cabinet of described control (10).
3. an operating procedure for a kind of automatic weight checking separator as claimed in claim 1, is characterized in that: the concrete operation step of described automatic weight checking separator is as follows:
A, start described operation control system, described operation control system controls the running of described motor I (23), described motor II (33) and described motor III (43), under the drive of above-mentioned motor, the conveying device (8) be arranged in described photoelectric detection mechanism (2), described Weight acquisition mechanism (3) and described product selecting mechanism (4) all starts running;
B, test product is placed in the conveying device (8) of described photoelectric detection mechanism (2), when test product moves to described photoelectric detector (5), described photoelectric detector (5) sends induced signal to described operation control system, described operation control system receives induced signal and carries out analyzing and computing, finally show that test product moves to the time t1 in the described conveying device (8) of described Weight acquisition mechanism (3) completely, described in the t1 moment, operation control system controls described Weight acquisition device (6) and starts to gather measured object weight data;
The some groups of data feedbacks that described in c, t2 moment, Weight acquisition device (6) is collected are to described operation control system, described operation control system to data carry out computing, analysis and and the numerical value in preset weight interval compare, described in the t3 moment, test product moves to the hunting range of described swing arm (51), now described electric cylinder I (42) controls described swing arm (51) swing or static according to the comparing result of described operation control system, the final sorting work realized the interval product of Different Weight.
4. the operating procedure of a kind of automatic weight checking separator according to claim 3, it is characterized in that: the rotating speed of described motor I (23), described motor II (33) and described motor III (43) is consistent, and then makes the movement velocity of test product on each described conveying device (8) consistent.
5. the operating procedure of a kind of automatic weight checking separator according to claim 4, it is characterized in that: in above-mentioned steps c, the computing of described operation control system and the mode of analysis data are, remove a maximum and a minimum of a value, remaining data contrasts with the numerical value in described preset weight interval after averaging, or direct averaged contrasting with the numerical value in described preset weight interval.
6. the operating procedure of a kind of automatic weight checking separator according to claim 5, is characterized in that: t1, t2, t3 in described step b, c are arranged according to the actual speed of the physical length of described conveying device (8) and described motor I (23), described motor II (33) and described motor III (43).
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| CN106552769A (en) * | 2015-09-29 | 2017-04-05 | 王红梅 | Based on the Folium Camelliae sinensis method for sorting that computer software is realized |
| CN106000901A (en) * | 2016-07-01 | 2016-10-12 | 洪根军 | Intelligent automatic sorting and weighing device |
| CN107150034A (en) * | 2017-05-08 | 2017-09-12 | 嘉善金亿精密铸件有限公司 | A kind of product selection mechanism |
| CN109201526A (en) * | 2018-07-24 | 2019-01-15 | 巢湖市金辉自控设备有限公司 | A kind of frequency converter semi-finished product work detection device |
| CN108974872A (en) * | 2018-08-08 | 2018-12-11 | 无锡大东机械制造有限公司 | Reject belt conveyor |
| CN109581942A (en) * | 2019-01-28 | 2019-04-05 | 上海太易检测技术有限公司 | A kind of weight sorting system and method for alleviating host pressure |
| CN110104385A (en) * | 2019-05-30 | 2019-08-09 | 浙江恒链科技有限公司 | The support construction and conveyor module of conveyor module |
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| JP5566012B2 (en) * | 2008-07-03 | 2014-08-06 | 大和製衡株式会社 | Weight sorter |
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| CN202207666U (en) * | 2011-03-07 | 2012-05-02 | 李国宏 | Numerical control weighting type sorting device |
| CN202174068U (en) * | 2011-06-10 | 2012-03-28 | 珠海金峰航电源科技有限公司 | Sorting system for pole pieces of lithium batteries |
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