CN109581942A - A kind of weight sorting system and method for alleviating host pressure - Google Patents

A kind of weight sorting system and method for alleviating host pressure Download PDF

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Publication number
CN109581942A
CN109581942A CN201910081314.1A CN201910081314A CN109581942A CN 109581942 A CN109581942 A CN 109581942A CN 201910081314 A CN201910081314 A CN 201910081314A CN 109581942 A CN109581942 A CN 109581942A
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CN
China
Prior art keywords
slave station
fpga
mcu
control unit
sorting system
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Pending
Application number
CN201910081314.1A
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Chinese (zh)
Inventor
徐盛龙
牟翔
施利辉
徐光东
幸波
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TECHIK INSTRUMENT (SHANGHAI) CO Ltd
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TECHIK INSTRUMENT (SHANGHAI) CO Ltd
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Priority to CN201910081314.1A priority Critical patent/CN109581942A/en
Publication of CN109581942A publication Critical patent/CN109581942A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0423Input/output
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/24Pc safety
    • G05B2219/24215Scada supervisory control and data acquisition

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Small-Scale Networks (AREA)

Abstract

The present invention relates to a kind of weight sorting systems for alleviating host pressure, including a main control unit and multiple slave stations, the main control unit connects weight detection equipment, the slave station connection mechanical action switch, the system is distributed structure/architecture, the main control unit is successively communicated with multiple slave stations using series system, FPGA and MCU interconnected are provided in each slave station, the FPGA of adjacent slave station is connected with each other, the MCU of adjacent slave station is connected with each other, the MCU connection mechanical action switch.Compared with prior art, which this cutting edge of a knife or a sword buys using distributed structure/architecture, main control unit is successively communicated with multiple slave stations using series system, mechanical action is controlled by slave, a large amount of concurrent logical action task can be split into (each slave station is responsible for) in this way, the computing capability of host is required to substantially reduce.

Description

A kind of weight sorting system and method for alleviating host pressure
Technical field
The present invention relates to a kind of weight sorting machines, more particularly, to a kind of weight sorting system for alleviating host pressure and side Method.
Background technique
Weight sorting machine is the mechanical equipment that sizing screening is carried out to product weight, can be by the product of different weight range Different firing lines is screened, manually-operated financial resources and time are saved.The mechanism of current weight sorting machine, using list One master controller carries out logic control, and by host centralized control, the complexity for causing wiring to work increases a large amount of I/O port Adding, while a large amount of power supply power consumption concentrates on host machine part, this is very fatal for the reliability of power-supply system, while by Largely controlling I/O port in host makes the task amount of host very huge, this requires the performance requirement of MCU is higher and higher, pole Big increases system design difficulty and cost.
Summary of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of alleviation host pressure Weight sorting system and method.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of weight sorting system for alleviating host pressure, including a main control unit and multiple slave stations, the master control Unit connects weight detection equipment, and the slave station connection mechanical action switch, the system is distributed structure/architecture, described Main control unit is successively communicated with multiple slave stations using series system, and FPGA and MCU interconnected, phase are provided in each slave station The FPGA of adjacent slave station is connected with each other, and the MCU of adjacent slave station is connected with each other, the MCU connection mechanical action switch.
It is connected between the FPGA of the adjacent slave station by Ethernet.
The MCU of the main control unit and adjacent slave station passes through RS485 cable connection, leads between the MCU of adjacent slave station Cross RS485 cable connection.
The main control unit includes controller, RS485 interface and FPGA, and the controller is set with weight detecting respectively Standby, RS485 interface is connected with FPGA.
The main control unit further includes display screen connected to the controller.
The display screen is liquid crystal touch control display screen.
The slave station further includes communication indicator light, and the communication indicator light is connect with MCU and FPGA respectively.Described MCU obtains weight data, and generates logical action data and be sent to FPGA.
After the FPGA receives the logical action data that adjacent FPGA is sent, ID matching is carried out, is tied according to matching It is decisive and resolute to determine logical action data being sent to MCU or next stage slave station.
Compared with prior art, the invention has the following advantages that
(1) use distributed structure/architecture, main control unit and multiple slave stations use series system successively to communicate, mechanical action be by A large amount of concurrent logical action task can be split (each slave station is responsible for) in this way, the calculating to host by slave control Capability Requirement substantially reduces.
(2) a large amount of I/O ports are dispersed, and reduce wiring complexity and the design wiring of host computer side.
(3) cable greatly reduces, and can greatly optimize product reliability.
(4) power has obtained dispersing significantly, facilitates heat dissipation design and EMC protection design and safety design.
(5) Ethernet interface enhances the extended capability of system.
(6) use FPGA hardware communication mode, can make communication delay greatly shorten, and be delayed be it is fixed, This can greatly promote the rejecting action delay accuracy of system.
Detailed description of the invention
Fig. 1 is the present embodiment system architecture block diagram;
Fig. 2 is the present embodiment main control unit block architecture diagram;
Fig. 3 is the present embodiment slave station block architecture diagram;
Fig. 4 is the present embodiment system principle flow chart;
Fig. 5 is the present embodiment FPGA working principle diagram;
Fig. 6 is the present embodiment MCU working principle diagram.
Specific embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.The present embodiment is with technical solution of the present invention Premised on implemented, the detailed implementation method and specific operation process are given, but protection scope of the present invention is not limited to Following embodiments.
Embodiment
As shown in Figure 1, a kind of weight sorting system for alleviating host pressure, including a main control unit 1 and multiple slave stations 2, system is distributed structure/architecture, and main control unit 1 is successively communicated using series system with multiple slave stations 2, is provided in each slave station 2 The FPGA of FPGA and MCU interconnected, adjacent slave station 2 are connected with each other, and the MCU of adjacent slave station 2 is connected with each other, MCU connection machine Tool step switch 3.
It is connected between the FPGA of adjacent slave station 2 by Ethernet.
Main control unit 1 is connect with the MCU of adjacent slave station 2 by RS485, passes through RS485 between the MCU of adjacent slave station 2 Cable connection.
As shown in Fig. 2, main control unit 1 include controller, RS485 interface 12 and FPGA, controller respectively with weight detecting Equipment 4, RS485 interface are connected with FPGA.
Main control unit 1 further includes liquid crystal touch control display screen connected to the controller, for executing weighing operation, display weight Amount.
Slave station 2 further includes communication indicator light, and communication indicator light is connect with MCU and FPGA respectively.
As illustrated in figures 3-6, MCU obtains weight data, and generates logical action data and be sent to FPGA;FPGA is received After the logical action data that adjacent FPGA is sent, ID matching is carried out, determines to send logical action data according to matching result To MCU or next stage slave station 2.
Specific work process is as follows:
Main website side:
1. main website obtains current weight data
2. judgement be sorted into it is specific which rank of, set logical action delay parameter and movement content
3. sending data to slave station executes corresponding logical action and logical time delay parameter
4. entering the detection preparation stage of next object
Slave station side:
1. receiving the logical time delay parameter and logical action parameter of main website
2. slave station executes respective logic movement
3. the logical action for entering next object prepares.

Claims (9)

1. a kind of weight sorting system for alleviating host pressure, including a main control unit and multiple slave stations, the master control list Member connection weight detection equipment, the slave station connection mechanical action switch, which is characterized in that the system is distributed frame Structure, the main control unit are successively communicated using series system with multiple slave stations, are provided in each slave station interconnected The FPGA of FPGA and MCU, adjacent slave station are connected with each other, and the MCU of adjacent slave station is connected with each other, the MCU connection mechanical action Switch.
2. a kind of weight sorting system for alleviating host pressure according to claim 1, which is characterized in that described is adjacent It is connected between the FPGA of slave station by Ethernet.
3. a kind of weight sorting system for alleviating host pressure according to claim 1, which is characterized in that the master control Unit is connect with the MCU of adjacent slave station by RS485, passes through RS485 cable connection between the MCU of adjacent slave station.
4. a kind of weight sorting system for alleviating host pressure according to claim 1, which is characterized in that the master control Unit includes controller, RS485 interface and FPGA, the controller respectively with weight detection equipment, RS485 interface and FPGA Connection.
5. a kind of weight sorting system for alleviating host pressure according to claim 4, which is characterized in that the master control Unit further includes display screen connected to the controller.
6. a kind of weight sorting system for alleviating host pressure according to claim 5, which is characterized in that the display Screen is liquid crystal touch control display screen.
7. a kind of weight sorting system for alleviating host pressure according to claim 1, which is characterized in that the slave station It further include communication indicator light, the communication indicator light is connect with MCU and FPGA respectively.
8. a kind of weight sorting system for alleviating host pressure according to claim 1, which is characterized in that the MCU Weight data is obtained, and generates logical action data and is sent to FPGA.
9. a kind of weight sorting system for alleviating host pressure according to claim 8, which is characterized in that the FPGA After receiving the logical action data that adjacent FPGA is sent, ID matching is carried out, is determined according to matching result by logical action number According to being sent to MCU or next stage slave station.
CN201910081314.1A 2019-01-28 2019-01-28 A kind of weight sorting system and method for alleviating host pressure Pending CN109581942A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110059030A (en) * 2019-04-23 2019-07-26 南京天数智芯科技有限公司 A kind of data transmission system and method based on UART serial loop network
CN112699075A (en) * 2020-12-25 2021-04-23 成都天锐星通科技有限公司 Communication method, communication device, computer equipment and readable storage medium
CN114590288A (en) * 2022-05-09 2022-06-07 深圳市永达电子信息股份有限公司 Decentralized control method and system for train safety door and readable storage medium

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CN108855977A (en) * 2018-05-03 2018-11-23 江苏大学 A kind of rotation poke-rod type fruit shedding mechanism and sorted fruits device and control method
CN109013391A (en) * 2018-10-12 2018-12-18 广州衍瀚软件有限公司 A kind of product quality automatic sorting system of view-based access control model detection technique
CN209231760U (en) * 2019-01-28 2019-08-09 上海太易检测技术有限公司 A kind of weight sorting system for alleviating host pressure

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JPH08127415A (en) * 1994-10-31 1996-05-21 Meidensha Corp Automatic sorting device
KR20030080817A (en) * 2002-04-11 2003-10-17 (학)창성학원 An Egg Grading Equipment For Digital Control
CN201086066Y (en) * 2007-07-10 2008-07-16 陈镜图 Production detection sorting system for metal fittings
CN101221438A (en) * 2008-01-11 2008-07-16 四川航空工业川西机器厂 Electrical control workstation of macrotype isostatic pressing machine
CN103223401A (en) * 2013-04-19 2013-07-31 珠海市大航工业自动化技术有限公司 Automatic check-weighing sorting machine and operation steps thereof
CN103274203A (en) * 2013-05-14 2013-09-04 中国农业大学 Method for weighting and sorting and control system thereof
CN103473568A (en) * 2013-09-13 2013-12-25 山东科技大学 Separation device for coal and waste rocks and separation method thereof
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CN104690006A (en) * 2013-12-06 2015-06-10 刘扬 Online apple sorting system based on texture detection
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110059030A (en) * 2019-04-23 2019-07-26 南京天数智芯科技有限公司 A kind of data transmission system and method based on UART serial loop network
CN112699075A (en) * 2020-12-25 2021-04-23 成都天锐星通科技有限公司 Communication method, communication device, computer equipment and readable storage medium
CN112699075B (en) * 2020-12-25 2023-02-24 成都天锐星通科技有限公司 Communication method, communication device, computer equipment and readable storage medium
CN114590288A (en) * 2022-05-09 2022-06-07 深圳市永达电子信息股份有限公司 Decentralized control method and system for train safety door and readable storage medium

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