CN103223401A - Automatic check-weighing sorting machine and operation steps thereof - Google Patents
Automatic check-weighing sorting machine and operation steps thereof Download PDFInfo
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- CN103223401A CN103223401A CN2013101375927A CN201310137592A CN103223401A CN 103223401 A CN103223401 A CN 103223401A CN 2013101375927 A CN2013101375927 A CN 2013101375927A CN 201310137592 A CN201310137592 A CN 201310137592A CN 103223401 A CN103223401 A CN 103223401A
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Abstract
The invention discloses an automatic check-weighing sorting machine and operation steps thereof, and aims to provide an automatic check-weighing sorting machine that has high automatic level and wide application fields, can effectively increase production efficiency and reduce manpower demand, and operation steps thereof. The automatic check-weighing sorting machine comprises a machine frame (1) and an operation control system, wherein the machine frame (1) are sequentially provided with a photoelectric detection mechanism (2), a weight acquisition mechanism (3) and a product sorting mechanism (4), and each of the mechanisms is electrically connected with the operation control system. When the automatic check-weighing sorting machine is at work, the photoelectric detection mechanism (2) sends product passing signals to the operation control system; the operation control system controls the weight acquisition mechanism (3) to acquire weight data; the weight acquisition mechanism (3) acquires a plurality of groups of data and sends the acquired data to the operation control system; and finally the operation control system controls the sorting mechanism (4) to execute sorting work after calculation and comparison. The automatic check-weighing sorting machine can be applied in the manufacturing field of automatic check-weighing sorting machines.
Description
Technical field
The present invention relates to a kind of automated machine equipment and operating procedure thereof, relate in particular to and a kind ofly can carry out process equipment and the operating procedure thereof weigh, carry and divide selection operation product.
Background technology
In current many industrial processes field, middle operation and product export quality inspection operation at product processing have the technological operation of it being carried out go-on-go, sorting according to product weight more, and the application of this technological operation also is very extensive, as:
In lithium battery production and processing field, the electrolyte capacity that injects lithium battery interior not only can have influence on the service life of battery, but also jeopardizes user's personal safety probably; Now, nearly all lithium battery processing enterprise is for service life of guaranteeing its product and safe in utilizationly can be provided with all that battery is weighed and the technical process of sorting.
At the medicament production field, the weight of medicament is a critical index.Have the medicine of special efficacy for some, weight may injure patient's life and health; And for some costly medicines, medicament weight also can be related to final cost and benefit, so, also need in the medicament field of making to its weigh, the technological operation of go-on-go.
Yet, product of the prior art weigh and sorting mostly is two operations of separating, and belong to a kind of with the pattern of manually weighing of electronic scale as weighing-appliance; Under this pattern, weigh and the quality of sorted product also with personnel's condition, sense of responsibility, mood and whether be subjected to extraneous factor interference etc. greatest relation is arranged, so of the prior artly still lack a kind of product quality that can guarantee and can realize the separator of weighing of full-automation, integrated operation again.On the other hand, check weighing of the prior art and the sorting operation quality that can only differentiate product quality but can not be carried out classification to product quality; Yet in current society, the solution of this kind technological deficiency also is forced to be essential want.
Summary of the invention
Technical problem to be solved by this invention is to overcome the deficiencies in the prior art, aims to provide a kind of full-automatic operation, application extensively and can effectively enhance productivity and reduce the automatic check weighing separator and the operating procedure thereof of human resources simultaneously.
The technical solution adopted in the present invention is: the present invention includes frame, reach operation control system, it is characterized in that: be set with photoelectric detection mechanism, Weight acquisition mechanism and at least one product selecting mechanism on the horizontal direction of described frame successively, above-mentioned each mechanism all is electrically connected with described operation control system; When opening described operation control system, test product moves on described photoelectric detection mechanism earlier, this moment, described photoelectric detection mechanism sent signal to described operation control system, described operation control system receives the described Weight acquisition of control mechanism preparation for acquiring weight data behind the signal, when the test product sufficient movement is to described Weight acquisition mechanism, described Weight acquisition mechanism gathers some groups of weight datas of identical product and these data is fed back to described operation control system, described operation control system is calculated data, after analyzing and comparing, finally control described sorting mechanism is carried out the Different Weight interval to product sorting work with the interval numerical value of preset weight.
Described photoelectric detection mechanism comprises that the base plate I that is fixedly connected on the described frame reaches connecting plate I and the photoelectric detector that is fixedly connected sequentially from the bottom to top on described base plate I, described connecting plate I is provided with conveying device, described conveying device is in transmission connection with the motor I that is arranged on the described base plate I, and described photoelectric detector is electrically connected with described operation control system; Described Weight acquisition mechanism comprises the base plate II that is fixedly connected on the described frame and is fixedly connected on connecting plate II on the described base plate II, described base plate II lower surface is fixedly connected with the Weight acquisition device, described Weight acquisition device is electrically connected with described operation control system, described connecting plate II is provided with conveying device, and described conveying device is in transmission connection with the motor II that is fixedly connected on the described base plate II; Described sorting mechanism comprises connecting plate III and the electric cylinder I that is fixedly installed on the described frame, described connecting plate III is provided with conveying device, the motor III reaches fixedly axle bed, described conveying device and described motor III are in transmission connection, the electric end of described electric cylinder I is electrically connected with described operation control system and is rotatably connected to connecting rod at its clutch end by crank, and the other end that described connecting rod stretches into described fixedly axle bed inside and described connecting rod is socketed with swing arm.
Further, described conveying device comprises the connecting axle that is separately positioned on its institution where he works connecting plate two ends, described connecting axle is socketed with bearing II and roller from inside to outside successively, and the two ends at described connecting axle are provided with groove, be in transmission connection by driving-belt between two described rollers, one end of described roller is socketed with the travelling gear IV, and the motor in described travelling gear IV and its institution where he works is in transmission connection.
Further, on described connecting plate I and connecting plate II, all be symmetrically arranged with micromatic setting, described micromatic setting comprises that helical screw reaches and the rotary sleeve of described helical screw threaded engagement, manually the described rotary sleeve of rotation can make the displacement of described helical screw occurred level, and an end and the described groove of described helical screw are suitable.
Further, also be provided with the electric cabinet of control on the described frame, described operation control system is arranged on the electric cabinet of described control inside.
Above-mentioned a kind of automatic check weighing separator comprises following operating procedure:
(1) starts described operation control system, described operation control system is controlled described motor I, described motor II and the running of described motor III, under the drive of above-mentioned motor, be arranged on the equal entry into service of conveying device in described photoelectric detection mechanism, described Weight acquisition mechanism and the described product selecting mechanism;
(2) test product is placed on the conveying device of described photoelectric detection mechanism, when test product moves to described photoelectric detector, described photoelectric detector sends induced signal to described operation control system, described operation control system receives induced signal and analyzes and computing, finally draw the time t1 on the described conveying device that test product moves to described Weight acquisition mechanism fully, t1 constantly described operation control system control described Weight acquisition device and begin to gather the measured object weight data.
(3) t2 described Weight acquisition device of the moment feeds back to described operation control system with the some groups of data that it collects, described operation control system is carried out computing, analyzes and is compared with the numerical value in preset weight interval data, move to the hunting range of described swing arm at t3 described test product of the moment, this moment, described electric cylinder I was controlled described swing arm swing or static, the final sorting that realizes the interval product of Different Weight according to the comparing result of described operation control system.
Further, the rotating speed unanimity of described motor I, described motor II and described motor III, and then make the movement velocity unanimity of test product on each described conveying device.
Further, in above-mentioned steps (3), the mode of the computing of described operation control system and analysis data is, remove a maximum and a minimum of a value, the remaining data back of averaging compares with the numerical value in described preset weight interval, perhaps direct averaged and compare with the numerical value in described preset weight interval.
Further, t1, the t2 in described step (2), (3), t3 are provided with according to the physical length of described conveying device and the actual speed of described motor I, described motor II and described motor III.
The invention has the beneficial effects as follows: the present invention has not only reduced check weighing, transmission, sorting three big function integrations equipment cost, and has realized replacing manually-operated brand-new operator scheme with full automatic mechanical equipment; Be arranged on unlatching, action and the action period of above-mentioned each mechanism of the comprehensive control of described operation control system on the full-automatic check weighing separator, and also preset in the described operation control system program between the product weight contrast district and the product weight computing formula, described operation control system compares to determine the product quality quality by the weight data of product is calculated result and the interval numerical value of default weight through science just.Simultaneously, the present invention has also better avoided operating personnel owing to condition, sense of responsibility, mood reach factors such as whether being subjected to ectocine product quality to be influenced.On the other hand, because the speed of service of entire equipment can be controlled according to the match time of regulating described rotating speed of motor and each described mechanism, so the present invention can guarantee under the product quality premise finally to realize maximization of economic benefit on the whole according to needs of production regulated at will speed of production.
Further, described sorting mechanism among the present invention can add according to actual needs, add described sorting mechanism and can play the effect that refinement product preset weight is interval and screen the interval product of Different Weight simultaneously, the client that this function can be the different quality product demand provides the product of different brackets, yet also to be equipment of the prior art be beyond one's reach for this.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the structural representation of photoelectric detection mechanism 2 among the present invention;
Fig. 3 is the structural representation of Weight acquisition mechanism 3 among the present invention;
Fig. 4 is the structural representation of sorting mechanism 4 among the present invention;
Fig. 5 is the structural representation of conveying device 8 among the present invention;
Fig. 6 is the partial sectional view of micromatic setting among the present invention;
Fig. 7 is that the present invention carries out the time flow chart that weight data is gathered operation.
The specific embodiment
Extremely shown in Figure 7 as Fig. 1, the present invention includes frame 1 and operation control system, described frame 1 along continuous straight runs is disposed with photoelectric detection mechanism 2, Weight acquisition mechanism 3 and a product selecting mechanism 4, the concrete quantity of described sorting mechanism 4 can be provided with according to the production needs of reality, the purpose of setting up described sorting mechanism 4 is refinement product weight interval, thereby satisfies different customer demands; 4 needs of the described sorting mechanism of setting up are electrically connected with described operation control system, and add relevant fill order and the time of implementation is delayed in setting in described operation control system, and a described sorting mechanism 4 is set in the present embodiment; Described photoelectric detection mechanism 2, described Weight acquisition mechanism 3 and described sorting mechanism 4 all are electrically connected with described operation control system, above-mentioned each mechanism action of described operation control system control; Open described operation control system, measured object motion on described photoelectric detection mechanism 2 earlier is arranged on that photoelectric detector 5 on the described photoelectric detection mechanism 2 is electrically connected with described operation control system and to described operation control system transmission induced signal; Described Weight acquisition mechanism 3 is provided with Weight acquisition device 6, described Weight acquisition device 6 is electrically connected with described operation control system, described operation control system receives the described Weight acquisition device 6 of control behind the induced signal of described photoelectric detector 5 is gathered measured object constantly at t1 weight data, t1 constantly described measured object sufficient movement to described Weight acquisition mechanism 3, described Weight acquisition device 6 begins to gather some groups of weight datas of identical product and constantly these data is fed back to described operation control system at t2, described operation control system is calculated data, analyze and compare with the interval numerical value of preset weight, and control 4 actions or static of described sorting mechanism constantly, and then realize sorting work to the interval product of Different Weight at t3; Described photoelectric detection mechanism 2 comprises that also the base plate I 21 that is fixedly connected on the described frame 1 reaches the back-up block I 25 that is fixedly connected sequentially from the bottom to top on described base plate I 21, connecting plate I 22, dividing plate I 26 and backing plate I 27, described base plate I 21 belows are fixedly connected with motor I 23 by connector, described connector can be any rule or erose members such as joint angle sign indicating number, be socketed with travelling gear I 28 on the output shaft of described motor I 23, also be provided with conveying device 8 on the described connecting plate I 22, described conveying device 8 is in transmission connection by belt I 29 mutually with described travelling gear I 28, and described photoelectric detector 5 is fixedlyed connected with described base plate I 21 by connector and described photoelectric detector 5 is set at the top of described conveying device 8; Described Weight acquisition mechanism 3 also comprises the base plate II 31 that is fixedly connected on the described frame 1 and the back-up block II 35 on described base plate II 31 of being fixedly connected sequentially from the bottom to top, connecting plate II 32, dividing plate II 36 and backing plate II 37, described base plate II 31 belows are fixedly connected with motor II 33 by described connector, be socketed with travelling gear II 38 on the output shaft of described motor II 33, also be provided with conveying device 8 on the described connecting plate II 32, described conveying device 8 is in transmission connection by belt II 39 with described travelling gear II 38, and described Weight acquisition device 6 is bolted to connection below described base plate II 31 and with described operation control system and is electrically connected; Described sorting mechanism 4 comprises two connecting plate III 41 and the electric cylinder I 42 that is fixedly installed on the described frame 1, described connecting plate III 41 is provided with conveying device 8, motor III 43, fixedly axle bed 44, platform for placing material 45 and backing plate III 47, the output of described motor III 43 is socketed with travelling gear III 48, described conveying device 8 is by belt III 49 and described travelling gear III 48 transmission links, the electrical terminal of described electric cylinder I 42 is electrically connected with described operation control system and is rotationally connected by the end of crank 46 with connecting rod 50 at its clutch end, the other end of described connecting rod 50 is socketed with swing arm 51, also be socketed with two bearing III 52 on the described connecting rod 50, described bearing III 52 is arranged on described fixedly axle bed 44 inside, also is provided with interstage sleeve 53 between described fixedly axle bed 44 and described swing arm 51; After the data that described operation control system is gathered described Weight acquisition device 6 are calculated, are analyzed and compare with the interval numerical value of preset weight, described operation control system is by described swing arm 51 swings of described electric cylinder I 42 controls, thus the realization sorting work; Described conveying device 8 comprises two connecting axles 81 that are separately positioned on its institution where he works connecting plate two ends, described connecting axle 81 is socketed with bearing II 82 and roller 83 from the inside to the outside successively, be in transmission connection by driving-belt 85 between the described roller 83, one end fixed cover of one of them described roller 83 is connected to travelling gear IV 86, described travelling gear IV 86 is connected by belt transmission with motor in its institution where he works, and the both ends of described connecting axle 81 also respectively are provided with a groove 84; On described connecting plate I 22 and connecting plate II 32, all be symmetrically arranged with two micromatic settings, described micromatic setting comprises that helical screw 91 reaches and the rotary sleeve 92 of described helical screw 91 threaded engagement, the described groove 84 that one end of each described helical screw 91 is corresponding with its position is suitable, when the described rotary sleeve 92 of manual rotation, described helical screw 91 occurred level positions, and then promote described connecting axle 81 realization micro-displacements; Because two described micromatic settings are symmetrical arranged, so the rate of tension that described micromatic setting can the described driving-belt 85 of regulated at will realizes better transmission efficiency; Also be fixedly connected with handrail 9 and the electric cabinet 10 of control on the described frame 1, also be provided with control panel 11 on the electric cabinet 10 of described control, described control panel 11 is electrically connected with described operation control system, and described operation control system is arranged on the electric cabinet of described control 10 inside.
Operating procedure with regard to described a kind of automatic check weighing separator is described further below:
At first, start described operation control system, described motor I 23, described motor II 33 and described motor III 43 can be unlocked, guarantee the rotating speed unanimity of described motor I 23, described motor II 33 and described motor III 43 this moment, and then make the movement velocity unanimity of measured object in each mechanism, under the drive of above-mentioned motor, the conveying device 8 that is arranged in described photoelectric detection mechanism 2, described Weight acquisition mechanism 3 and the described product selecting mechanism 4 all begins action.
Then, measured object is placed on the conveying device 8 of described photoelectric detection mechanism 2, when measured object during by described photoelectric detector 5, described photoelectric detector 5 sends signal to described operation control system, described operation control system draws measured object and moves to time t1 in the described Weight acquisition mechanism 3 fully through computing, after analyzing, and controls described Weight acquisition device 6 constantly at t1 and begin to gather the measured object weight data.
At last, at t2 constantly, described Weight acquisition device 6 feeds back to described operation control system with plurality of data, described operation control system is carried out computing to data, analyzing the numerical value that reaches with the preset weight interval compares, at t3 (t1＜t2＜t3) constantly, the described swing arm 48 that is connected with described electric cylinder I 42 is carried out sorting work according to the comparison result of described operation control system to the measured object that moves in described swing arm 48 hunting ranges, described operation control system concrete computing and analyze the weight data mode and be: remove a maximum and a minimum of a value, numerical value with described preset weight interval after remaining data is averaged compares, perhaps direct averaged and compare the final sorting work that realizes the interval product of Different Weight with the numerical value in described preset weight interval.On the other hand, described t1, described t2 and described t3 can artificially control according to the physical length of described conveying device 8 and the actual speed of described motor I 23, described motor II 33 and described motor III 43, thereby can finally realize maximization of economic benefit guaranteeing to improve or reduce speed of production according to production requirement under the product quality premise.
The present invention can be applicable to automatic check weighing separator and makes the field.
Claims (9)
1. automatic check weighing separator, described automatic check weighing separator comprises frame (1), reaches operation control system, it is characterized in that: be set with photoelectric detection mechanism (2), Weight acquisition mechanism (3) and at least one product selecting mechanism (4) on the horizontal direction of described frame (1) successively, above-mentioned each mechanism all is electrically connected with described operation control system; When opening described operation control system, test product is gone up operation at described photoelectric detection mechanism (2) earlier, described photoelectric detection mechanism this moment (2) sends signal to described operation control system, described operation control system is controlled described Weight acquisition mechanism (3) preparation for acquiring weight data after receiving signal, when the test product sufficient movement is gone up to described Weight acquisition mechanism (3), described Weight acquisition mechanism (3) gathers some groups of weight datas of identical product and these data is fed back to described operation control system, described operation control system is calculated data, after analyzing and comparing, finally control described sorting mechanism (4) is carried out the Different Weight interval to product sorting work with the interval numerical value of preset weight.
2. a kind of automatic check weighing separator according to claim 1, it is characterized in that: described photoelectric detection mechanism (2) comprises that the base plate I (21) that is fixedly connected on the described frame (1) reaches connecting plate I (22) and the photoelectric detector (5) that is fixedly connected sequentially from the bottom to top on described base plate I (21), described connecting plate I (22) is provided with conveying device (8), described conveying device (8) is in transmission connection with the motor I (23) that is arranged on the described base plate I (21), and described photoelectric detector (5) is electrically connected with described operation control system; Described Weight acquisition mechanism (3) comprises the base plate II (31) that is fixedly connected on the described frame (1) and is fixedly connected on connecting plate II (32) on the described base plate II (31), described base plate II (31) lower surface is fixedly connected with Weight acquisition device (6), described Weight acquisition device (6) is electrically connected with described operation control system, described connecting plate II (32) is provided with conveying device (8), and described conveying device (8) is in transmission connection with the motor II (33) that is fixedly connected on the described base plate II (31); Described sorting mechanism (4) comprises connecting plate III (41) and the electric cylinder I (42) that is fixedly installed on the described frame (1), described connecting plate III (41) is provided with conveying device (8), motor III (43) reaches fixedly axle bed (44), described conveying device (8) is in transmission connection with described motor III (43), the electric end of described electric cylinder I (42) is electrically connected with described operation control system and is rotatably connected to connecting rod (50) at its clutch end by crank (46), and the other end that described connecting rod (50) stretches into described fixedly axle bed (44) inside and described connecting rod (50) is socketed with swing arm (51).
3. a kind of automatic check weighing separator according to claim 2, it is characterized in that: described conveying device (8) comprises the connecting axle (81) that is separately positioned on its institution where he works connecting plate two ends, described connecting axle (81) is socketed with bearing II (82) and roller (83) from inside to outside successively, and be provided with groove (84) at the two ends of described connecting axle (81), be in transmission connection by driving-belt (85) between two described rollers (83), one end of described roller (83) is socketed with travelling gear IV (86), and the motor in described travelling gear IV (86) and its institution where he works is in transmission connection.
4. a kind of automatic check weighing separator according to claim 3, it is characterized in that: on described connecting plate I (22) and connecting plate II (32), all be symmetrically arranged with micromatic setting, described micromatic setting comprises that helical screw (91) reaches and the rotary sleeve (92) of described helical screw (91) threaded engagement, manually the described rotary sleeve of rotation (92) can make described helical screw (91) occurred level displacement, and an end of described helical screw (91) and described groove (84) are suitable.
5. a kind of automatic check weighing separator according to claim 4 is characterized in that: also be provided with control electric cabinet (10) on the described frame (1), described operation control system is arranged on the electric cabinet of described control (10) inside.
6. the operating procedure of an a kind of automatic check weighing separator as claimed in claim 4, it is characterized in that: the concrete operations step of described automatic check weighing separator is as follows:
A, start described operation control system, described operation control system is controlled described motor I (23), described motor II (33) and described motor III (43) running, under the drive of above-mentioned motor, be arranged on all entrys into service of conveying device (8) in described photoelectric detection mechanism (2), described Weight acquisition mechanism (3) and the described product selecting mechanism (4);
B, test product is placed on the conveying device (8) of described photoelectric detection mechanism (2), when test product moves to described photoelectric detector (5), described photoelectric detector (5) sends induced signal to described operation control system, described operation control system receives induced signal and analyzes and computing, finally draw the time t1 on the described conveying device (8) that test product moves to described Weight acquisition mechanism (3) fully, t1 constantly described operation control system control described Weight acquisition device (6) and begin to gather the measured object weight data;
C, t2 described Weight acquisition device (6) constantly feed back to described operation control system with the some groups of data that it collects, described operation control system is carried out computing, analyzes and is compared with the numerical value in preset weight interval data, move to the hunting range of described swing arm (51) at t3 described test product of the moment, described electric cylinder I this moment (42) is controlled described swing arm (51) swing or static according to the comparing result of described operation control system, the final sorting work that realizes the interval product of Different Weight.
7. the operating procedure of a kind of automatic check weighing separator according to claim 6, it is characterized in that: the rotating speed unanimity of described motor I (23), described motor II (33) and described motor III (43), and then make the movement velocity unanimity of test product on each described conveying device (8).
8. the operating procedure of a kind of automatic check weighing separator according to claim 7, it is characterized in that: in above-mentioned steps c, the mode of the computing of described operation control system and analysis data is, remove a maximum and a minimum of a value, the remaining data back of averaging compares with the numerical value in described preset weight interval, perhaps direct averaged and compare with the numerical value in described preset weight interval.
9. the operating procedure of a kind of automatic check weighing separator according to claim 8 is characterized in that: the t1 among described step b, the c, t2, t3 are provided with according to the physical length of described conveying device (8) and the actual speed of described motor I (23), described motor II (33) and described motor III (43).
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| CN201310137592.7A CN103223401B (en) | 2013-04-19 | 2013-04-19 | A kind of automatic weight checking separator and operating procedure thereof |
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| CN201310137592.7A CN103223401B (en) | 2013-04-19 | 2013-04-19 | A kind of automatic weight checking separator and operating procedure thereof |
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| CN106000901A (en) * | 2016-07-01 | 2016-10-12 | 洪根军 | Intelligent automatic sorting and weighing device |
| CN106552769A (en) * | 2015-09-29 | 2017-04-05 | 王红梅 | Based on the Folium Camelliae sinensis method for sorting that computer software is realized |
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| CN108974872A (en) * | 2018-08-08 | 2018-12-11 | 无锡大东机械制造有限公司 | Reject belt conveyor |
| CN109201526A (en) * | 2018-07-24 | 2019-01-15 | 巢湖市金辉自控设备有限公司 | A kind of frequency converter semi-finished product work detection device |
| CN109581942A (en) * | 2019-01-28 | 2019-04-05 | 上海太易检测技术有限公司 | A kind of weight sorting system and method for alleviating host pressure |
| CN110104385A (en) * | 2019-05-30 | 2019-08-09 | 浙江恒链科技有限公司 | The support construction and conveyor module of conveyor module |
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| CN103223401B (en) | 2015-10-14 |
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