CN102553831A - Method and device for distributing and sorting lithium ion power cell pole pieces - Google Patents
Method and device for distributing and sorting lithium ion power cell pole pieces Download PDFInfo
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- CN102553831A CN102553831A CN2011104364037A CN201110436403A CN102553831A CN 102553831 A CN102553831 A CN 102553831A CN 2011104364037 A CN2011104364037 A CN 2011104364037A CN 201110436403 A CN201110436403 A CN 201110436403A CN 102553831 A CN102553831 A CN 102553831A
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Abstract
The invention provides method and device for distributing and sorting lithium ion power cell pole pieces. The device comprises two conveyor belts for conveying lithium ion power cell pole pieces, wherein one conveyor belt is used for conveying the pole pieces and the other one is used for sorting the pole pieces. After being screened, the pole pieces of which the thickness and weight both conform to the standards are conveyed to a pole piece distribution loading chute through a receiving slider, and a computer system performs counting treatment on the qualified pole pieces after sorting and gives an alarm immediately when the count number reaches a preset parameter. The invention achieves synchronization of detecting thickness of pole pieces and automatically distributing pole pieces in power cell production.
Description
Technical field
The invention provides a kind of lithium-ion-power cell and join the sheet method for separating, the present invention also further discloses the sorting unit of realizing this method, belongs to the battery production technical field.
Background technology
In battery industry was produced, the pole piece uniformity of battery directly influenced battery life, and that joins the thickness of sheet and capacity that weight directly influences battery and battery normally goes into shell.Present most battery production factory all requires the battery pole piece sorting process process of weighing for guaranteeing product quality.Sorting process with join the most manual works that just are called weighing-appliance of the blade technolgy process assorting room of weighing with electronics; The thickness of joining sheet with the electronic digital indicator measurement; Weigh sorting and join the quality of sheet and people's mood, muscle power, behavior state counts for much, thereby disturbed by artificial factor.
The pole piece sorting of lithium-ion-power cell and join the important step that the sheet operation is a battery production; Chemical properties such as capacity with tap density that directly determines electrokinetic cell and battery; Chinese patent CN200920094144 discloses a kind of weight fraction screening device of lithium ion power cell pole flakes; This sorting unit only can be realized the sorting requirement of weighing of lithium ion power cell pole flakes, but can't realize the thickness measurement online sorting requirement of pole piece, in joining the process of sheet, the thicker phenomenon that makes battery can't normally go into shell of sheet thickness occurs joining through regular meeting like this; And the pole piece thinner thickness, compacted density also can influence the electrical property performance of battery greatly.
This lithium-ion-power cell is joined the assorting room that the sheet sorting unit both can satisfy pole piece weight; Also can satisfy simultaneously the assorting room of pole piece thickness; Final can directly carry out the lamination operation and save the artificial sheet operation of joining through the qualified pole piece of screening; Mechanization degree height of the present invention can be joined sheet automatically, and it is true, accurately to join the sheet data, the stability that the present invention can improve the quality of products greatly, reduces raw-material consumption, reduces artificial disturbance factor and error that hand dipping causes; Also avoid manual work to join sheet the healthy of workman worked the mischief, improved product quality.
Summary of the invention
The purpose of this invention is to provide a kind of lithium-ion-power cell and join sheet sorting unit method, with remedy exist in the known technology can't accomplish the pole piece thickness measuring simultaneously, join the defective of sheet automatically.
The present invention further discloses lithium-ion-power cell and join the sheet sorting unit, be used to realize that lithium-ion-power cell joins the sheet sorting.
Lithium-ion-power cell of the present invention is joined sheet sorting unit method, and technical solution is following:
Lithium-ion-power cell is joined the sheet sorting unit, carries out the method for separating that lithium-ion-power cell is joined sheet, and key step is:
A) thickness and the weight parameter to pole piece presets, and the parameter that presets is deposited in the computer;
When B) pole piece passes through measuring thickness device on first conveyer belt; The thickness parameter of this pole piece writes down and puts in order and import computer to the data of thickness parameter automatically by measuring thickness device; When pole piece passes through weighing device on first conveyer belt; The weight parameter of this pole piece writes down and puts in order and import computer to the data of weight parameter automatically by weighing device, compares with the parameter that presets that stores in the computer;
C) meet the parameter that presets, qualified pole piece is directly joined in the charge chute of sheet through terminal final arrival of sorting band.
D) do not meet the parameter that presets, computer is sent to cylinder control and servomotor control device with instruction, with being placed in the corresponding magazine behind the non-compliant pole piece.
E) when the pole piece number of screening reaches parameter preset, sending chimes of doom immediately reminds the operative employee to take the screening operation that the pole piece continued for preparing is carried out pole piece away.
Realize that above-mentioned lithium-ion-power cell joins the device of sheet method for separating, it is characterized in that:
Two conveyer belts that are used to transmit lithium ion power cell pole flakes; First conveyer belt mainly act as the transmission pole piece; Below first conveyer belt, be provided with a weighing device; On just, put and be provided with a measuring thickness device; This weighing device and measuring thickness device be electrically connected to computer, second conveyer belt is used for the sorting pole piece for the sorting band, connects the charge chute of joining sheet at the end of sorting band; The sorting band just on put and be provided with the effect of two suction dishes and be respectively to filter out and be placed in the corresponding magazine after thickness does not meet standard or the non-compliant pole piece of weight; These two suction dishes are that the guiding cylinder is connected with computer with servomotor, after screening, is sent to thickness and all standard compliant pole piece of weight in the charge chute of joining sheet through the slide that connects material by guiding cylinder and the action of servomotor control suction dish; Computer is counted processing to the qualified pole piece of sorting, when the sheet number reaches parameter preset, sends chimes of doom immediately and reminds the operative employee to take the screening operation that the pole piece continued for preparing is carried out pole piece away.
Lithium-ion-power cell of the present invention is joined the sheet sorting unit, and concrete structure is following:
Weighing device is installed in the terminal below through conveyer first conveyer belt of main driving wheel traction; Measuring thickness device be installed in first conveyer belt the centre position directly on the support; Above the side of weighing device, be computer control system; Operating desk on the computer is provided with the function of computer, and data all are that large and small two display screens through the top show, and they connect with data wire through PORT COM; On small display, install one and continue the buzzing warning device; End at the sorting band is an automatic sorting device, directly over the sorting band, is provided with two suction dishes, is respectively to filter out after thickness do not meet standard or the non-compliant pole piece of weight; By guiding cylinder and servomotor defective pole piece is placed in the corresponding magazine; Control all is connected (adopting Programmable Logic Controller PLC to realize control automatically) with computer with servomotor for cylinder control, and Computer Control Unit is controlled with servomotor through data wire and cylinder control and linked to each other, and cylinder is controlled the order of making up-down and left and right sides telemechanical with the suction dish that is being connected on servomotor is controlled.The sorting end of tape is connected with the charge chute of joining sheet through the slide that connects material; After screening, thickness and all standard compliant pole piece of weight are sent in the charge chute of joining sheet; Computer system can be counted processing to the qualified pole piece of sorting; When the sheet number reached parameter preset, the warning device that links to each other with the controller of computer sent chimes of doom immediately and reminds the operative employee to take the screening operation that the pole piece continued for preparing is carried out pole piece away.
Sorting unit of the present invention presets according to the thickness and the weight parameter of the pole piece of production needs after to roll-in, and the parameter that presets is deposited in the computer when reality is used.When the pole piece after the roll-in passes through weighing device and measuring thickness device on conveyer belt; Weight parameter and thickness parameter at this pole piece write down and put in order and import computer to the data of weight parameter and thickness parameter automatically by weighing device and measuring thickness device; Compare with the weight parameter that presets and the thickness parameter that store in the computer, analysis has or not abnormal conditions; Under normal circumstances; Qualified pole piece can be sent in the charge chute of joining sheet through the sorting band; Computer system can be counted processing to the qualified pole piece of sorting, when the sheet number reaches parameter preset, sends chimes of doom immediately and reminds the operative employee to take the screening operation that the pole piece continued for preparing is carried out pole piece away.When if this pole piece of Computer Analysis is unusual; Computer is sent to cylinder control with instruction; Make the sorting band just on put under the suction dish that is provided with the unusual pole piece absorption of general who has surrendered after, computer is placed into the side-to-side movement direction that instruction is sent to servomotor control suction dish in the corresponding magazine with unusual pole piece.
The scope of weighing of sorting unit of the present invention: 0～10kg, thickness measuring scope: 0.01～3 mm, width: 10～650mm; Sharpness of separation is high, reaches 0.01g and 2.0 μ m; Error is merely ± 0.05 g and ± 2.0 μ m; Separation velocity is fast >=3/min.
Good effect of the present invention is:Lithium ion power cell pole flakes on-line weighing, thickness measuring realized, have accomplished and join the sheet operation automatically that it is extremely convenient, stable, reliable to operate; Measurement data is stable, the advantage of moment detection, differentiation, sorting; And weigh, the thickness measuring scope is big, sharpness of separation is high, separation velocity is fast; Complete machine is integrated, standardization level is high, compact conformation; In the large-scale production process on the one hand can through the class that improves the quality of products obtain direct economic benefit, on the other hand also can through reduce raw materials consumption, significantly the rate of reducing the number of rejects and seconds is that enterprise brings considerable indirect economic effect; This plant energy consumption hangs down fully automatic operation, has improved the quality and the operating efficiency of product.According to demand parameters such as electrode plates thickness and weight are set, prepared satisfactory pole piece automatically.Accomplish the pole piece thickness measuring when having realized in the electrokinetic cell production process, join the sheet function automatically.
Description of drawings
Fig. 1 joins sheet separation system sketch map for lithium-ion-power cell of the present invention;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the left hand view of Fig. 1;
Among the figure, 1 display screen; 2 main driving wheels; 3 conveyer belts; 4 measuring thickness devices; 5 sorting bands; 6 suction dishes; 7 magazines; 8 computer control systems; 9 slides that connect material; 10 join the charge chute of sheet; 11 weighing devices; 12 guiding cylinder and servomotors.
The specific embodiment
According to Fig. 1, Fig. 2, shown in Figure 3; Conveyer belt 1 mainly act as the transmission pole piece; Below conveyer belt 1, be provided with a weighing device 11; On just, put and be provided with a measuring thickness device 4; This weighing device 11 and measuring thickness device 4 be electrically connected to computer control system 8, sorting band 5 act as the sorting pole piece, connects the charge chute 10 of joining sheet at the end of sorting band 5; Sorting band 5 just on put and be provided with two suction dishes 6 effect and be respectively to filter out and be placed in the corresponding magazine 7 after thickness does not meet standard or the non-compliant pole piece of weight; These two suction dishes 6 are through the up-down and the side-to-side movement of guiding cylinder and servomotor 12 control suction dishes 6, and the control signal of guiding cylinder and servomotor 12 is connected (adopting Programmable Logic Controller PLC to realize control automatically) with computer control system 8, after screening, be sent to thickness and all standard compliant pole piece of weight in the charge chute 10 of joining sheet through the slide 9 that connects material; Computer control system 8 can be counted processing to the qualified pole piece of sorting, when the sheet number reaches parameter preset, sends chimes of doom immediately and reminds the operative employee to take the screening operation that the pole piece continued for preparing is carried out pole piece away.Warning device links to each other with the controller of computer.
Warning device of the present invention is under the control of computer control, when the pole piece number reaches parameter preset, sends chimes of doom immediately, take the pole piece for preparing away as the operative employee after, chimes of doom stops immediately.
With reference to Fig. 1, Fig. 2, Fig. 3; Weighing device 11 is installed in the terminal below through conveyer first conveyer belt 3 of main driving wheel 2 tractions; Measuring thickness device 4 be installed in first conveyer belt 3 the centre position directly on the support; It above the side of weighing device 11 computer control system 8; The data of computer control system 8 all are that large and small two display screens 1 through the top show, and they connect with data wire through PORT COM, on small display, install one and continue the buzzing warning device; End at sorting band 5 is an automatic sorting device; Directly over sorting band 5, be provided with two suction dishes 6, be respectively and filter out after thickness do not meet standard or the non-compliant pole piece of weight, by the elevating movement of accurate guiding cylinder control suction dish; The side-to-side movement direction of servomotor control suction dish is placed into defective pole piece in 4 corresponding magazines 7; Control all is connected (adopting Programmable Logic Controller PLC to realize control automatically) with computer control system 8 with servomotor for cylinder control, and computer control system 8 is controlled with servomotor 12 with the guiding cylinder through data wire and linked to each other, and cylinder and servomotor 12 are controlled the order that the suction dish 6 that is being connected is made up-down and left and right sides telemechanical to leading.The sorting end of tape is connected with the charge chute of joining sheet 10 through the slide 9 that connects material; After screening, thickness and all standard compliant pole piece of weight are sent in the charge chute 10 of joining sheet; Computer control system 8 can be counted processing to the qualified pole piece of sorting; When the sheet number reached parameter preset, the warning device that links to each other with the controller of computer control system 8 sent chimes of doom immediately and reminds the operative employee to take the screening operation that the pole piece continued for preparing is carried out pole piece away.
Through the driving-belt 3 of the lithium ion power cell pole flakes after pruning through main driving wheel 2 tractions; On conveyer belt 3, pass through measuring thickness device 4 and weighing device 11; Thickness measurement online and weighing system can write down the parameter of each pole piece automatically, will collect transfer of data and give computer control system 8 for analysis, and by the program of input in advance parameter put in order; The normal distribution situation of statistics on display screen 1, operating personnel can in time operate through 8 pairs of equipment of computer control system.The gatherer process of data: communication port numbers is set, opens COM1, communication protocol is set, parameter such as transmission speed and other parameter are set, accept to handle instrumented data, communication close port, the transmission of accomplishing data and the reception and registration of order; Data are analyzed and obtained a result through the SPC statistical Process Control software of computer control system 8; And through the control of Programmable Logic Controller PLC realization to guiding cylinder and servomotor 11; And then make suction dish 6 directly over the sorting band 5 make and the order of left and right sides telemechanical; Thickness or the non-compliant pole piece of weight are placed in the corresponding magazine 7; The all standard compliant pole piece of thickness and weight is sent to the sorting end of tape joins in the sheet charge chute 10 through what the slide 9 that connects material was connected; Guiding cylinder and servomotor 8 can be counted processing to the qualified pole piece of sorting; When the sheet number reached parameter preset, the warning device that links to each other with the controller of guiding cylinder and servomotor 8 sent chimes of doom immediately and reminds the operative employee to take the screening operation that the pole piece continued for preparing is carried out pole piece away.After underproof pole piece after the screening needs to prune again, carry out again thickness measuring, the sorting of weighing again, make it to reach qualified requirement.
Lithium-ion-power cell is joined the sheet sorting unit, the scope of weighing: 0～10kg, thickness measuring scope: 0.01～3 mm, width: 10～650mm; Sharpness of separation: 0.01g and 2.0 μ m; Error: ± 0.05 g and ± 2.0 μ m; Separation velocity is fast >=3/min.
Claims (3)
1. a lithium-ion-power cell is joined the sheet method for separating, and key step is:
A) thickness and the weight parameter to pole piece presets, and the parameter that presets is deposited in the computer system;
When B) pole piece passes through measuring thickness device on first conveyer belt; The thickness parameter of this pole piece writes down and puts in order and import computer system to the data of thickness parameter automatically by measuring thickness device; When pole piece passes through weighing device on first conveyer belt; The weight parameter of this pole piece writes down and puts in order and import computer system to the data of weight parameter automatically by weighing device, compares with the parameter that presets that stores in the computer system;
C) meet the parameter that presets, qualified pole piece is directly joined in the charge chute of sheet through terminal final arrival of sorting band;
D) do not meet the parameter that presets, computer system is sent to cylinder control and servomotor control device with instruction, with being placed into behind the non-compliant pole piece in the corresponding magazine;
E) when the pole piece number of screening reaches parameter preset, sending chimes of doom immediately reminds the operative employee to take the screening operation that the pole piece continued for preparing is carried out pole piece away.
2. the said lithium-ion-power cell of realization claim 1 is joined the device of sheet method for separating, it is characterized in that:
Two conveyer belts that are used to transmit lithium ion power cell pole flakes; First conveyer belt mainly act as the transmission pole piece; Below first conveyer belt, be provided with a weighing device; On just, put and be provided with a measuring thickness device, this weighing device and measuring thickness device be electrically connected to computer system, second conveyer belt is used for the sorting pole piece for the sorting band; End at the sorting band connects the charge chute of joining sheet; The sorting band just on put and be provided with the effect of two suction dishes and be respectively to filter out and be placed in the corresponding magazine after thickness does not meet standard or the non-compliant pole piece of weight, these two suction dishes are the elevating movements by accurate guiding cylinder control suction dish, the side-to-side movement direction of servomotor control suction dish; Control all is connected with computer system with servomotor in cylinder control; After screening, thickness and all standard compliant pole piece of weight are sent to through the slide that connects material in the charge chute of joining sheet, computer system can be counted processing to the qualified pole piece of sorting, when the sheet number reaches parameter preset, sends chimes of doom immediately and reminds the operative employee to take the screening operation that the pole piece continued for preparing is carried out pole piece away.
3. a lithium-ion-power cell is joined the sheet sorting unit, it is characterized in that:
Weighing device is installed in the terminal below through the conveyor belt of main driving wheel traction; Measuring thickness device be installed in conveyer belt the centre position directly on the support; Above the side of weighing device, be provided with computer system; The performance data of computer system all is that large and small two display screens through the top show; They connect with data wire through PORT COM, are automatic sorting devices at the end of sorting band, directly over the sorting band, are provided with two suction dishes; Action by guiding cylinder and servomotor control suction dish is placed into defective pole piece in the corresponding magazine, and cylinder control is connected its action of control with servomotor through data wire with computer system; The sorting end of tape is connected with the charge chute of joining sheet through the slide that connects material, and after screening, thickness and all standard compliant pole piece of weight is sent in the charge chute of joining sheet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104364037A CN102553831A (en) | 2011-12-23 | 2011-12-23 | Method and device for distributing and sorting lithium ion power cell pole pieces |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2011104364037A CN102553831A (en) | 2011-12-23 | 2011-12-23 | Method and device for distributing and sorting lithium ion power cell pole pieces |
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| CN102553831A true CN102553831A (en) | 2012-07-11 |
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| CN2011104364037A Pending CN102553831A (en) | 2011-12-23 | 2011-12-23 | Method and device for distributing and sorting lithium ion power cell pole pieces |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103151567A (en) * | 2013-03-22 | 2013-06-12 | 长兴精盛液压机械有限公司 | Storage battery pole piece coating and laminating process |
| CN103706579A (en) * | 2013-12-20 | 2014-04-09 | 天津力神电池股份有限公司 | Detecting and sorting method for assembled lithium ion power batteries |
| CN103943897A (en) * | 2014-03-06 | 2014-07-23 | 超威电源有限公司 | Lead acid storage battery electrode group detection sorting apparatus and process for detection sorting of electrode group by using lead acid storage battery electrode group detection sorting apparatus |
| CN104438133A (en) * | 2014-12-17 | 2015-03-25 | 杭州郝姆斯食品有限公司 | Walnut sorting machine and walnut sorting method |
| CN105107693A (en) * | 2015-09-29 | 2015-12-02 | 梧州恒声电子科技有限公司 | Horn clamp recycling device |
| CN106111551A (en) * | 2016-06-28 | 2016-11-16 | 柏伟伟 | Weight defective substandard products sorting equipment |
| CN106216258A (en) * | 2016-09-21 | 2016-12-14 | 深圳迈森自动化设备有限公司 | A kind of lithium battery erroneous judgement reflux |
| CN106424284A (en) * | 2016-08-08 | 2017-02-22 | 天津市双威精密模具有限公司 | Stamping die production line with automatic counting function |
| CN106829493A (en) * | 2017-01-23 | 2017-06-13 | 晋江万智进出口贸易有限公司 | A kind of stacking machine with goods screening function |
| CN109430111A (en) * | 2018-11-20 | 2019-03-08 | 深圳市林辰展华科技有限公司 | A kind of egg screening gravity sensing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103151567A (en) * | 2013-03-22 | 2013-06-12 | 长兴精盛液压机械有限公司 | Storage battery pole piece coating and laminating process |
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| CN106424284A (en) * | 2016-08-08 | 2017-02-22 | 天津市双威精密模具有限公司 | Stamping die production line with automatic counting function |
| CN106216258A (en) * | 2016-09-21 | 2016-12-14 | 深圳迈森自动化设备有限公司 | A kind of lithium battery erroneous judgement reflux |
| CN106829493A (en) * | 2017-01-23 | 2017-06-13 | 晋江万智进出口贸易有限公司 | A kind of stacking machine with goods screening function |
| CN109430111A (en) * | 2018-11-20 | 2019-03-08 | 深圳市林辰展华科技有限公司 | A kind of egg screening gravity sensing device |
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Application publication date: 20120711 |