CN109305428A - A kind of drip irrigation zone automatic packaging system and its packing method - Google Patents
A kind of drip irrigation zone automatic packaging system and its packing method Download PDFInfo
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- CN109305428A CN109305428A CN201710625136.5A CN201710625136A CN109305428A CN 109305428 A CN109305428 A CN 109305428A CN 201710625136 A CN201710625136 A CN 201710625136A CN 109305428 A CN109305428 A CN 109305428A
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- 230000002262 irrigation Effects 0.000 title claims abstract description 180
- 238000003973 irrigation Methods 0.000 title claims abstract description 180
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 76
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000012856 packing Methods 0.000 title abstract description 4
- 238000005303 weighing Methods 0.000 claims abstract description 53
- 238000013480 data collection Methods 0.000 claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 claims description 27
- 230000007246 mechanism Effects 0.000 claims description 23
- 230000005540 biological transmission Effects 0.000 claims description 17
- 238000007726 management method Methods 0.000 claims description 14
- 238000012797 qualification Methods 0.000 claims description 14
- 238000005070 sampling Methods 0.000 claims description 12
- 238000004804 winding Methods 0.000 claims description 11
- 238000001514 detection method Methods 0.000 claims description 10
- 238000004458 analytical method Methods 0.000 claims description 9
- 230000005484 gravity Effects 0.000 claims description 7
- 238000012544 monitoring process Methods 0.000 claims description 7
- 238000007689 inspection Methods 0.000 claims description 6
- 238000002372 labelling Methods 0.000 claims description 6
- 230000000903 blocking effect Effects 0.000 claims description 5
- 238000007639 printing Methods 0.000 claims description 5
- 230000008859 change Effects 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 4
- 230000004913 activation Effects 0.000 claims description 3
- 238000012360 testing method Methods 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 description 6
- 238000007599 discharging Methods 0.000 description 4
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 description 3
- 238000012806 monitoring device Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
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- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
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Abstract
A kind of drip irrigation zone automatic packaging system and its packing method, including master control system, data collection system, banner system, transportation system, scan code system, weighing system, unqualified/reading code failure eliminating system, stamp pastes code system, random check system, secondary scan code system, packaging system, sort stacking system, scan code system, weighing system, unqualified/reading code failure eliminating system, stamp pastes code system, random check system, secondary scan code system, packaging system, sorting stacking system is set gradually along the transportation system, constitute automatic packaging assembly line.Structure of the invention is rationally distributed, high degree of automation, packaging quality is stable, human cost is low, high-efficient, safety is good, retrospective is strong, is mainly used in the automatic packaging field in drip irrigation zone.
Description
Technical field
The present invention relates to a kind of packaging systems, and in particular to a kind of drip irrigation zone automatic packaging system and its packing method.
Background technique
With the extensive use of Water-saving agricultural technology, the production scale of drip irrigation zone is also constantly expanding.Currently, production trickle irrigation
The automation level of enterprises of band is relatively low, and especially the degree of automation is lower in terms of product packaging.The product produced is carried
The techniques such as circulation, weighing products, bar code printing, patch code, overlay film packaging, product stacks are finished artificially, since yield is larger,
Operation intensity is big, expends a large amount of human and material resources, and low efficiency, tracking of products effect is poor, retrospective is poor, and actual production with
Company ERP system separation, is unfavorable for product quality management and production management.For example, traditional assembly line packaging system, usually exists
It is transported to designated place by manually carrying out after drip irrigation zone is coiled, then manually weighed, examined, packed, stacking etc., this is not only
It is time-consuming, laborious, low efficiency, and also error rate is high, is easily damaged product, or damages to operator.
Summary of the invention
There is provided it is an object of the invention to overcome the deficiencies of existing technologies a kind of topology layout rationally, the degree of automation
The drip irrigation zone automatic packaging system high, packaging quality is stable, human cost is low, high-efficient, safety is good, retrospective is strong.
The present invention solves technical problem the technical solution adopted is as follows: a kind of drip irrigation zone automatic packaging system, including master control
System, data collection system, banner system, transportation system, a scan code system, weighing system, unqualified/reading code are unsuccessfully rejected
System, stamp patch code system, random check system, secondary scan code system, packaging system, sorting stacking system, the master control system are logical
It crosses Industrial Ethernet and the data collection system, banner system, transportation system, a scan code system, weighing system, conform to
Lattice/reading code failure eliminating system, stamp patch code system, random check system, secondary scan code system, packaging system, sorting stacking system
It is respectively connected with；The data collection system and the transportation system, a scan code system, weighing system, unqualified/reading code fail
Eliminating system, stamp patch code system, random check system, secondary scan code system, packaging system, sorting stacking system are respectively connected with, institute
It states a scan code system, weighing system, unqualified/reading code failure eliminating system, stamp patch code system, random check system, secondary sweep
Code system, packaging system, sorting stacking system are set gradually along the transportation system, constitute automatic packaging assembly line；
The master control system includes host computer, Style Product Information Management System, PLC control system, the program of the host computer
Module includes data acquisition module, sees plate module, conveyor module, a barcode scanning module, Weighing module, unqualified/reading code failure
Reject module, stamp patch code module, sampling observation module, secondary barcode scanning module, packaging module, sorting stacking module；It is described to see template die
Block, conveyor module, a barcode scanning module, Weighing module, unqualified/reading code unsuccessfully reject module, stamp patch code module, sampling observation mould
Block, secondary barcode scanning module, packaging module, sorting stacking module are connected with PLC control system respectively, the production information management
System is connected with ERP system, and the PLC control system and the banner system, transportation system, a scan code system, weighing are
System, unqualified/reading code failure eliminating system, stamp patch code system, random check system, secondary scan code system, packaging system, sorting heap
Pile system is connected；
The data collection system, including computer, monitoring system, sensor, for the automatic of production equipment data
Change acquisition, statistics, analysis and feedback, result is used to improve manufacturing process, the flexibility and processing of manufacturing process will be greatly improved
The integration of process, to promote the quality and efficiency of process of producing product；
The banner system is located at master control system side, shows that the type, plan scheduled production and reality of current online product are complete
At yield, the Qualification of product, unit exception warning message, when product information on front tray etc.；
The transportation system includes that servo motor and drum conveying line, product surveillance feedback device, personnel safety monitoring are set
Standby, safety alarm device, the drum conveying line are linearly arranged in the channel between the production equipment of drip irrigation zone, the roller
Pipeline is driven by the servo motor and is rotated, and the product surveillance feedback device is located at the drum conveying line side, is used to
Monitoring product, whether there is or not and deliver a signal to the PLC control system, the PLC control system controls servo motor according to signal
It starts or stops, to drive starting or stoping for the drum conveying line, the personnel safety monitoring device is located at the rolling
Cylinder pipeline two sides, the personnel safety monitoring device is at least two groups and is oppositely arranged, for monitoring the drum conveying line
The operator of two sides, and the PLC control system is delivered a signal to, the PLC control system controls servo electricity according to signal
Machine starts or stops, so that starting or stoping for the drum conveying line is driven, if operator enters security warning area,
The drum conveying line stops, and the safety alarm device sounds an alarm, when operator leaves security warning area, the safety
Warning device is sounded all clear, and the drum conveying line starting operating is conducive to the safety for protecting operator in this way, is not susceptible to
Safety accident；
Scan code system is located at the side of the drum conveying line, including scanning machine, is mainly used to scanning record
The information such as machine number, briquetting roller number, the flow of drip irrigation zone；
The weighing system is located at the drum conveying line side, including electronic scale and digital display screen, for weighing drop
Fill the weight of band；
Unqualified/reading code failure the eliminating system is located at the drum conveying line side, including delays under transplanting mechanism, line
Deposit pipeline, blocking mechanism, touch display screen, the transplanting mechanism is by the drip irrigation zone of unqualified/reading code failure from the roller
It is moved on pipeline under line and caches pipeline and show the information for rejecting drip irrigation zone in touch display screen, blocking mechanism is used to prevent
Only drip irrigation zone is fallen；
The stamp patch code system is located at the drum conveying line side, including bar code printer and bar code labelling machine, uses
In the packaging of drip irrigation zone paste code, be conducive to the information for identifying the drip irrigation zone of each independent packaging, including the date of manufacture, batch,
Specification etc. is conducive to trace product well；
The random check system is located at the drum conveying line side, including transplanting mechanism and Computerized analysis system, is used to
The sample survey of drip irrigation zone is randomly selected, the transplanting mechanism is removed product is inspected by random samples from the drum conveying line, the meter
Calculation machine analysis system detects product and carries out statistic analysis result；
The secondary scan code system includes scanning machine and eliminating system, the scanning machine be mainly used to record final packaging,
The information such as machine number, the briquetting roller number of the drip irrigation zone of stacking；If the bar code on drip irrigation zone cannot be identified, eliminating system will be passed through
Drip irrigation zone is removed from outlet is rejected；
The packaging system is located between the random check system and the sorting stacking system, including automatic wrapping machine, purlin
Frame manipulator, overturning handgrip and control system, for being packed automatically to drip irrigation zone；
The sorting stacking system is located at the transportation system end, including sorting system, truss stacking system, pallet point
Supply system is solved, for packaged drip irrigation zone is carried out sorting stacking；
It is further improved, the drip irrigation zone automatic packaging system further includes the online system of product, the online system of product
It is located at the front end of the transportation system, including grasping system and stacking system, the drip irrigation zone automatic putting produced can be arrived
In the transportation system, the program module of the host computer further includes wire module on product, on the product wire module with it is described
PLC control system is connected；
Be further improved, the drip irrigation zone automatic packaging system includes sub-control system, the sub-control system by industry with
Too net and the data collection system, banner system, transportation system, a scan code system, weighing system, unqualified/reading code loses
Lose eliminating system, stamp patch code system, random check system, secondary scan code system, packaging system, sorting one of stacking system or
Person is several to be connected, and " point-to-point " may be implemented and be precisely controlled and zonule modularity control；
It is further improved, the sub-control system is connect by local area network with the master control system, sub-control system can be obtained
To data be transferred to the master control system, be conducive to centralized control；
It is further improved, the drum conveying line is equipped with rotary-tray, can be by drip irrigation zone in the drum conveying line
Upper rotation is conducive to detection and stamp barcode scanning so as to adjust the direction of drip irrigation zone；
Be further improved, the drum conveying line includes ground transport line and aerial conveying line, the ground transport line and
It is equipped with lifting means between aerial conveying line, is more advantageous in this way and pipeline is arranged according to space size, rationally utilizes space, fits
It is strong with property；
It is further improved, the drum conveying line is mutually linked by the independent drum conveying line of multistage and is constituted, can basis
The different location of drip irrigation zone transport starts different drum conveying lines, is conducive to energy saving, is also convenient for repairing；
It is further improved, the data collection system is docked with MES system, ERP, is more advantageous to the data collection system
Data are mutually transmitted and are called between MES system, ERP system；
It is further improved, the drum conveying line is arranged in serpentine around drip irrigation zone production equipment, because of drip irrigation zone number of devices
It measures larger, and compares and concentrate symmetrical, while the drip irrigation zone quantity generated is larger, drum conveying line serpentine distribution
The length for extending the drum conveying line is conducive to transport more drip irrigation zones simultaneously；
It is further improved, is equipped with arc diversion rod at the serpentine drum conveying line direction transformation, the diversion rod can be with
It smoothly changes direction without falling or blocking guidance drip irrigation zone；
Be further improved, it includes discharging platform that the pallet, which decomposes supply system, be provided in the discharging platform guide rail and
Cylinder is driven, the output end of the driving cylinder is provided with for the push plate that pallet is mobile；
It being further improved, the discharging platform is equipped with display board, for showing the specifications and models of the drip irrigation zone in discharging platform,
Be conducive to draw operation personnel identification, be conducive to stacking of preferably classifying；
It is further improved, the weighing system includes the center of gravity adjustable plate being arranged on the electronic scale and is arranged in institute
The weighing bracket for being used to place product on center of gravity adjustable plate is stated, is provided with adjustable plate sliding rail on the center of gravity adjustable plate, it is described
Weighing bracket is slidably matched by sliding block and the adjustable plate sliding rail so as to adjust the center of gravity for making drip irrigation zone be located at the electronic scale
Place, weighing accuracy are high；
Be further improved, the weighing system be equipped with level meter, for measure the weighing bracket state whether water
It is flat, be conducive to calibration weighing numerical value；
It being further improved, the weighing system further includes the weighing elevating mechanism for driving the weighing system lifting,
The weighing elevating mechanism include the jacking screw rod that the lifter plate being connected with the electronic scale, the driving lifter plate are gone up and down and
The jacking motor for driving the jacking screw rod to rotate；
It being further improved, the unqualified/reading code failure eliminating system further includes the elevating mechanism for promoting drip irrigation zone,
The elevating mechanism includes the raising plate that can be jacked drip irrigation zone to above the drum conveying line and the driving raising plate
Jacking motor；
It is further improved, the random check system further includes the elevating mechanism for promoting drip irrigation zone, the elevating mechanism packet
Include the jacking motor of the raising plate that drip irrigation zone can be jacked to above the drum conveying line and the driving raising plate；
It is further improved, the drip irrigation zone automatic packaging system further includes adjusting and optimizing system, the adjusting and optimizing system
It is located at the random check system side, for optimizing to the underproof product of detection；
It is further improved, the eliminating system in the secondary scan code system is connected with the online system, can be automatic
The drip irrigation zone rejected in the eliminating system is delivered to the online system again.
The invention also includes a kind of automatic packaging method using the drip irrigation zone automatic packaging system is as follows: a kind of trickle irrigation
Band automatic packaging method, includes the following steps:
Step 1: activation system
It is electrical it is all ready after, start button is put in the master control system, starts entire drip irrigation zone and packs automatically and be
System；
Using the master control system Style Product Information Management System read ERP system inside production task list, in batches into
Row printing bar code 1；
It verifies and whether needs replacing mold in the production equipment of drip irrigation zone, if you do not need to more mold exchange then carries out the front neck that is on duty
Bar code 1 simultaneously completes drip irrigation zone winding, then joint strip code 1 and the quality certification on coiled drip irrigation zone；
If necessary to more mold exchange, then carried out by the die change in the production equipment of drip irrigation zone, after replacement die debugging and
It examines, if disqualified upon inspection will re-start debugging and be optimized to qualification, re-uses production information if examining qualification
Management system updates the information such as machine-team, machine number, wheel number and specification, then carries out being on duty front neck bar code 1 and completes drip irrigation zone receipts
It rolls up, then joint strip code 1 and the quality certification on coiled drip irrigation zone；
Step 2: product is online
Manually or using product automatic wire charging system the delivery system will be transported to by the drip irrigation zone of step 1 processing
On system, the product testing feedback device has monitored that product is online and has started the servo motor, by the servo motor band
The drum conveying line rotation is moved, thus by drip irrigation zone onwards transmission；
Step 3 a: barcode scanning
When drip irrigation zone is transferred to a scan code system by the transportation system, the sensor detects drip irrigation zone
It reaches, the bar code 1 on scan code system scanning drip irrigation zone, record and is transferred to by the data collection system described
Onwards transmission is continued in drip irrigation zone by a barcode scanning by master control system, then, the transportation system；
Step 4: weighing
Drip irrigation zone after a barcode scanning is transmitted to the electronic scale on the weighing system by the transportation system
When, sensor detection drip irrigation zone reaches, and start the electronic scale and weighs, record weight qualification and substandard product,
And the master control system is transferred to by the data collection system, then, the transportation system will pass through the drip irrigation zone of weighing
Continue onwards transmission；
Step 5: unqualified/reading code is unsuccessfully rejected
When by step 4, treated that drip irrigation zone is transmitted to the unqualified/reading code by the transportation system unsuccessfully rejects
When system, the sensor detects that drip irrigation zone reaches, and the weight for being recorded step 4 by the transplanting mechanism is underproof
Drip irrigation zone is moved to caching pipeline under the line and is rejected, and the drip irrigation zone of weight qualification is continued forward by the transportation system
Transmission；
Step 6: stamp pastes code
It is described when being transmitted to the stamp patch code system by the transportation system by step 5 treated drip irrigation zone
Sensor detects that drip irrigation zone reaches, and starts the bar code printer and bar code labelling machine automatic printing and pastes bar code 2, so
Afterwards, onwards transmission is continued in the drip irrigation zone Jing Guo stamp by the transportation system；
Step 7: sampling observation
When being transmitted to the random check system by the transportation system by the drip irrigation zone that step 6 is handled, the sensor
It detects that drip irrigation zone reaches, is required according to sampling observation, randomly select drip irrigation zone from the drum conveying line by the transplanting mechanism,
And by the computer statistics analysis detection as a result, onwards transmission is continued by the transportation system in the drip irrigation zone not being extracted；
Step 8: secondary barcode scanning
The secondary scan code system, institute are not transported to by the transportation system by the drip irrigation zone that the random check system is extracted into
State sensor detect drip irrigation zone reach, carry out bar code 2 scan, if can recognize bar code 2, by the transportation system forward after
Resume it is defeated, if fail identify bar code 2, from reject export remove this drip irrigation zone, and will fail identification bar code 2 remove after,
Step 2 is back to restart；
Step 9: packaging
Packaging system is sent by the transportation system by step 8 treated drip irrigation zone, the sensor detects
Drip irrigation zone reaches, and picks up drip irrigation zone by the truss manipulator and is placed on the automatic winding board, and is turned over by described
Turn the position of handgrip adjustment drip irrigation zone, to be conducive to drip irrigation zone winding, after being completely wound, will be packaged by the truss manipulator
Drip irrigation zone be placed on the drum conveying line；
Step 10: sorting stacking
It is sent by the transportation system to the sorting stacking system, the sensing by the packaged drip irrigation zone of step 9
Device detects that drip irrigation zone reaches, and is picked out the drip irrigation zone of different size by the sorting system, by truss stacking system
Drip irrigation zone after selecting is picked up and moves to the pallet and decomposed at supply system by system, so that drip irrigation zone classification stacking is finished,
It is eventually sent to storehouse.
The technical solution of the automatic packaging system of drip irrigation zone of the invention, from production to packed and transported whole process
In, realize automated control operation, high degree of automation greatly reduces the investment of human and material resources, mitigates the labor of operator
Fatigue resistance improves work efficiency, it is ensured that the stabilization of packaging quality improves the safety of operator, and whole knot
Structure is rationally distributed, efficiently uses space, improves workshop utilization rate.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the embodiment of the present invention 1.
Fig. 2 is the flow chart of the embodiment of the present invention 1.
In figure, 1 is master control system, and 2 be data collection system, and 3 be banner system, and 4 be transportation system, and 5 be a barcode scanning
System, 6 be weighing system, and 7 be unqualified/reading code failure eliminating system, and 8 paste code system for stamp, and 9 be random check system, and 10 are
Secondary scan code system, 11 be packaging system, and 12 be sorting stacking system.
Specific embodiment
The following further describes the present invention with reference to the drawings.
Embodiment 1, as shown in Figure 1, a kind of drip irrigation zone automatic packaging system, including master control system 1, data collection system 2,
Banner system 3,4, scan code systems 5 of transportation system, weighing system 6, unqualified/reading code failure eliminating system 7, stamp paste code
System 8, random check system 9, secondary scan code system 10, packaging system 11, sorting stacking system 12, the master control system 1 pass through work
Industrial Ethernet and the data collection system 2,4, scan code systems 5 of transportation system, weighing system 6, do not conform to banner system 3
Lattice/reading code failure eliminating system 7, stamp patch code system 8, random check system 9, secondary scan code system 10, packaging system 11, sorting heap
Pile system 12 is respectively connected with；The data collection system 2 and 4, scan code systems 5 of the transportation system, weighing system 6, no
Qualification/reading code failure eliminating system 7, stamp patch code system 8, random check system 9, secondary scan code system 10, packaging system 11, sorting
Stacking system 12 is respectively connected with, a scan code system 5, weighing system 6, unqualified/reading code failure eliminating system 7, stamp
Code system 8, random check system 9, secondary scan code system 10, packaging system 11, sorting stacking system 12 are pasted along the transportation system 4
It sets gradually, constitutes automatic packaging assembly line；
The master control system 1 includes host computer, Style Product Information Management System, PLC control system, the program of the host computer
Module includes data acquisition module, sees plate module, conveyor module, a barcode scanning module, Weighing module, unqualified/reading code failure
Reject module, stamp patch code module, sampling observation module, secondary barcode scanning module, packaging module, sorting stacking module；It is described to see template die
Block, conveyor module, a barcode scanning module, Weighing module, unqualified/reading code unsuccessfully reject module, stamp patch code module, sampling observation mould
Block, secondary barcode scanning module, packaging module, sorting stacking module are connected with PLC control system respectively, the production information management
System is connected with ERP system, the PLC control system and the banner system 3,4, scan code systems 5 of transportation system, weighing
System 6, unqualified/reading code failure eliminating system 7, stamp patch code system 8, random check system 9, secondary scan code system 10, packaging system
System 11, sorting stacking system 12 are connected；
The data collection system 2, including computer, monitoring system, sensor；
The banner system 3 is located at 1 side of master control system, including screen display；
The transportation system 4 includes that servo motor and drum conveying line, product surveillance feedback device, personnel safety monitoring are set
Standby, safety alarm device, the drum conveying line be accumulating-releasing type roller line and be linearly arranged in drip irrigation zone production equipment it
Between channel in, the drum conveying line is driven by the servo motor and is rotated, and the product surveillance feedback device is located at described
Drum conveying line side, the personnel safety monitoring device are located at the drum conveying line two sides；
Scan code system 5 is located at the side of the drum conveying line, including scanning machine；
The weighing system 6 is located at the drum conveying line side, including electronic scale；
Unqualified/reading code failure the eliminating system 7 is located at the drum conveying line side, including under transplanting mechanism, line
Cache pipeline, blocking mechanism, touch display screen；
The stamp patch code system 8 is located at the drum conveying line side, including bar code printer and bar code labelling machine；
The random check system 9 is located at the drum conveying line side, including transplanting mechanism and Computerized analysis system；
The secondary scan code system 10 includes scanning machine and eliminating system；
The packaging system 11 is located between the random check system 9 and the sorting stacking system 12, including automatic winding
Machine, truss manipulator, overturning handgrip and control system；
The sorting stacking system 12 is located at 4 end of transportation system, including sorting system, truss stacking system, support
Disk decomposes supply system, and the sorting system includes product station, product sorting station, and the truss stacking system includes
Standby tray pipeline, product stacks station, product go out pile station, and it includes that pallet keeps in work that the pallet, which decomposes supply system,
Position, the offline station of product, pallet put station in advance.
A kind of drip irrigation zone automatic packaging method, includes the following steps:
Step 1: activation system
After electrical whole is ready, start button is put in master control system 1, starts entire drip irrigation zone automatic packaging system；
The production task list inside ERP system is read using the Style Product Information Management System of master control system 1, is beaten in batches
Print bar code 1；
It verifies and whether needs replacing mold in the production equipment of drip irrigation zone, if you do not need to more mold exchange then carries out the front neck that is on duty
Bar code 1 simultaneously completes drip irrigation zone winding, then joint strip code 1 and the quality certification on coiled drip irrigation zone；
If necessary to more mold exchange, then carried out by the die change in the production equipment of drip irrigation zone, after replacement die debugging and
It examines, if disqualified upon inspection will re-start debugging and be optimized to qualification, re-uses production information if examining qualification
Management system updates the information such as machine-team, machine number, wheel number and specification, then carries out being on duty front neck bar code 1 and completes drip irrigation zone receipts
It rolls up, then joint strip code 1 and the quality certification on coiled drip irrigation zone；
Step 2: product is online
It will be manually transported in transportation system 4 by the drip irrigation zone of step 1 processing, product testing feedback device monitors
There is product is online to start servo motor, drum conveying line rotation is driven by servo motor, thus by drip irrigation zone onwards transmission；
Step 3 a: barcode scanning
When drip irrigation zone is transferred to a scanning machine system 5 by transportation system 4, sensor detects that drip irrigation zone reaches, one
Secondary scan code system 5 scans the bar code 1 on drip irrigation zone, records and is transferred to master control system 1 by data collection system, then, defeated
Send system 4 that onwards transmission is continued in the drip irrigation zone by a barcode scanning；
Step 4: weighing
When drip irrigation zone after a barcode scanning is transmitted to the electronic scale on weighing system 6 by transportation system 4, sensor inspection
It surveys drip irrigation zone to reach, starting electronic scale is weighed, record weight qualification and substandard product, and passes through data collection system 2
It is transferred to master control system 1, then, onwards transmission is continued in the drip irrigation zone by weighing by transportation system 4；
Step 5: unqualified/reading code is unsuccessfully rejected
Fail eliminating system 7 when being transmitted to unqualified/reading code by transportation system 4 by step 4 treated drip irrigation zone
When, sensor detects that drip irrigation zone reaches, and is moved to the underproof drip irrigation zone of weight that step 4 records by transplanting mechanism
It caches pipeline under line to be rejected, onwards transmission is continued by transportation system 4 in the drip irrigation zone of weight qualification；
Step 6: stamp pastes code
When being transmitted to stamp patch code system 8 by transportation system 4 by step 5 treated drip irrigation zone, sensor detection
It is reached to drip irrigation zone, start bar code printer and bar code labelling machine automatic printing and pastes bar code 2, then, transportation system 4 will be through
Continue onwards transmission in the drip irrigation zone for crossing stamp；
Step 7: sampling observation
When being transmitted to random check system 9 by transportation system 4 by the drip irrigation zone that step 6 is handled, sensor detects trickle irrigation
Band reach, according to sampling observation require, drip irrigation zone is randomly selected from drum conveying line, and by computer statistics analysis detection as a result,
The drip irrigation zone not being extracted onwards transmission is continued by transportation system 4；
Step 8: secondary barcode scanning
Secondary scan code system 10, sensor detection are not transported to by transportation system 4 by the drip irrigation zone that random check system 9 is extracted into
It is reached to drip irrigation zone, carries out bar code 2 and scan, if can recognize bar code 2, continue to transmit forward by transportation system 4, if failed
It identifies bar code 2, then after the bar code 2 for exporting from rejecting and removing this drip irrigation zone, and will fail identification removes, is back to step 2 again
Start；
Step 9: packaging
Packaging system 11 is sent by transportation system 4 by step 8 treated drip irrigation zone, sensor detects trickle irrigation
Band reaches, and picks up drip irrigation zone by truss manipulator and is placed on automatic winding board, and adjusts drip irrigation zone by overturning handgrip
Position, be conducive to drip irrigation zone winding, after being completely wound, by truss manipulator by packaged drip irrigation zone be placed in roller conveying
On line；
Step 10: sorting stacking
It is sent by transportation system 4 to sorting stacking system 12 by the packaged drip irrigation zone of step 9, sensor detects
Drip irrigation zone reaches, and is picked out the drip irrigation zone of different size by sorting system, by truss stacking system by the trickle irrigation after selecting
Band is picked up and moves to pallet and decomposes at supply system, so that drip irrigation zone classification stacking be finished, is eventually sent to storehouse.
Above-described embodiment is preferable embodiment of the invention, and simultaneously the scope of protection of the present invention is not limited for it, ability
Field technique personnel can also be changed its part, as long as no Spirit Essence of the invention is exceeded, all in guarantor of the invention
It protects in range.
Claims (10)
1. a kind of drip irrigation zone automatic packaging system, it is characterised in that: including master control system, data collection system, banner system, defeated
Send system, a scan code system, weighing system, unqualified/reading code failure eliminating system, stamp patch code system, random check system, two
Secondary scan code system, packaging system, sorting stacking system, the master control system are by Industrial Ethernet and data acquisition
System, banner system, transportation system, a scan code system, weighing system, unqualified/reading code failure eliminating system, stamp paste code system
System, random check system, secondary scan code system, packaging system, sorting stacking system are respectively connected with；The data collection system with it is described
Transportation system, a scan code system, weighing system, it is unqualified/reading code failure eliminating system, stamp patch code system, random check system,
Secondary scan code system, packaging system, sorting stacking system be respectively connected with, a scan code system, weighing system, it is unqualified/
Reading code fail eliminating system, stamp patch code system, random check system, secondary scan code system, packaging system, sorting stacking system along
The transportation system is set gradually, and constitutes automatic packaging assembly line.
2. a kind of drip irrigation zone automatic packaging system as described in claim 1, it is characterised in that: the master control system includes upper
Machine, Style Product Information Management System, PLC control system, the program module of the host computer include data acquisition module, see template die
Block, conveyor module, a barcode scanning module, Weighing module, unqualified/reading code unsuccessfully reject module, stamp patch code module, sampling observation mould
Block, secondary barcode scanning module, packaging module, sorting stacking module；It is described to see plate module, conveyor module, a barcode scanning module, weighing
Module, unqualified/reading code unsuccessfully reject module, stamp patch code module, sampling observation module, secondary barcode scanning module, packaging module, sorting
Stacking module is connected with PLC control system respectively, and the Style Product Information Management System is connected with ERP system, the PLC control
System and the banner system, a scan code system, weighing system, unqualified/reading code failure eliminating system, are beaten at transportation system
Code patch code system, random check system, secondary scan code system, packaging system, sorting stacking system are connected.
3. a kind of drip irrigation zone automatic packaging system as claimed in claim 1 or 2, it is characterised in that: the data collection system
Including computer, monitoring system, sensor.
4. a kind of drip irrigation zone automatic packaging system as claimed in claim 3, it is characterised in that: the weighing system is located at described
Drum conveying line side, including electronic scale, digital display screen and the center of gravity adjustable plate being arranged on the electronic scale and setting
On the center of gravity adjustable plate for placing the weighing bracket of product, be provided with adjustable plate sliding rail on the center of gravity adjustable plate,
The weighing bracket is slidably matched by sliding block and the adjustable plate sliding rail, and the weighing system is equipped with level meter.
5. a kind of drip irrigation zone automatic packaging system as claimed in claim 4, it is characterised in that: the unqualified/reading code failure
Eliminating system is located at the drum conveying line side, including caches pipeline under transplanting mechanism, line, blocking mechanism, touches display
Screen.
6. a kind of drip irrigation zone automatic packaging system as described in claim 4 or 5, it is characterised in that: the stamp pastes code system
It is located at the drum conveying line side, including bar code printer and bar code labelling machine.
7. a kind of drip irrigation zone automatic packaging system as claimed in claim 6, it is characterised in that: the random check system is located at described
Drum conveying line side, including transplanting mechanism and Computerized analysis system.The secondary scan code system includes scanning machine and rejecting
System.
8. a kind of drip irrigation zone automatic packaging system as claimed in claim 7, it is characterised in that: the packaging system is located at described
Between random check system and the sorting stacking system, including automatic wrapping machine, truss manipulator, overturning handgrip and control system
System.
9. a kind of drip irrigation zone automatic packaging system as claimed in claim 7 or 8, it is characterised in that: the sorting stacking system
It is located at the transportation system end, including sorting system, truss stacking system, pallet decompose supply system.
10. a kind of drip irrigation zone automatic packaging method, characterized by the following steps:
Step 1: activation system
After electrical whole is ready, start button is put in the master control system, starts entire drip irrigation zone automatic packaging system；
The production task list inside ERP system is read using the Style Product Information Management System of the master control system, is beaten in batches
Print bar code 1；
It verifies and whether needs replacing mold in the production equipment of drip irrigation zone, if you do not need to more mold exchange then carries out the front neck bar code that is on duty
1 and complete drip irrigation zone winding, then joint strip code 1 and the quality certification on coiled drip irrigation zone；
If necessary to more mold exchange, then by the die change in the production equipment of drip irrigation zone, die debugging and inspection are carried out after replacement,
If disqualified upon inspection will re-start debugging and be optimized to qualification, production information management system is re-used if examining qualification
System updates the information such as machine-team, machine number, wheel number and specification, then carries out being on duty front neck bar code 1 and completes drip irrigation zone winding, then
Joint strip code 1 and the quality certification on coiled drip irrigation zone；
Step 2: product is online
It will manually or using product automatic wire charging system be transported in the transportation system by the drip irrigation zone of step 1 processing,
The product testing feedback device has monitored that product is online and has started the servo motor, as described in servo motor drive
Drum conveying line rotation, thus by drip irrigation zone onwards transmission；
Step 3 a: barcode scanning
When drip irrigation zone is transferred to a scan code system by the transportation system, the sensor detects that trickle irrigation is taken to
It reaches, the bar code 1 on scan code system scanning drip irrigation zone records and is transferred to the master by the data collection system
Onwards transmission is continued in drip irrigation zone by a barcode scanning by control system, then, the transportation system；
Step 4: weighing
When drip irrigation zone after a barcode scanning is transmitted to the electronic scale on the weighing system by the transportation system, institute
It states sensor detection drip irrigation zone to reach, starts the electronic scale and weigh, record weight qualification and substandard product, and pass through
The data collection system is transferred to the master control system, then, the transportation system will by weighing drip irrigation zone continue to
Preceding transmission；
Step 5: unqualified/reading code is unsuccessfully rejected
Fail eliminating system when being transmitted to described unqualified/reading code by the transportation system by step 4 treated drip irrigation zone
When, the sensor detects that drip irrigation zone reaches, the underproof trickle irrigation of weight for being recorded step 4 by the transplanting mechanism
Band is moved to caching pipeline under the line and is rejected, and the drip irrigation zone of weight qualification is continued from the transportation system to forward pass
It is defeated；
Step 6: stamp pastes code
When being transmitted to the stamp patch code system by the transportation system by step 5 treated drip irrigation zone, the sensing
Device detects that drip irrigation zone reaches, and starts the bar code printer and bar code labelling machine automatic printing and pastes bar code 2, then, institute
It states transportation system and onwards transmission is continued into the drip irrigation zone Jing Guo stamp；
Step 7: sampling observation
When being transmitted to the random check system by the transportation system by the drip irrigation zone that step 6 is handled, the sensor detection
It reaches to drip irrigation zone, is required according to sampling observation, randomly select drip irrigation zone from the drum conveying line by the transplanting mechanism, and by
The computer statistics analysis detection is as a result, onwards transmission is continued by the transportation system in the drip irrigation zone not being extracted；
Step 8: secondary barcode scanning
The secondary scan code system, the biography are not transported to by the transportation system by the drip irrigation zone that the random check system is extracted into
Sensor detects that drip irrigation zone reaches, and carries out bar code 2 and scans, if can recognize bar code 2, by the transportation system forward after resuming
It is defeated, if failing to identify bar code 2, after the bar code 2 for exporting this drip irrigation zone of removal from rejecting, and failing identification removes, return
Restart to step 2；
Step 9: packaging
Packaging system is sent by the transportation system by step 8 treated drip irrigation zone, the sensor detects trickle irrigation
Band reaches, and picks up drip irrigation zone by the truss manipulator and is placed on the automatic winding board, and is grabbed by the overturning
The position of the whole drip irrigation zone of hand adjustment, to be conducive to drip irrigation zone winding, after being completely wound, by the truss manipulator by packaged drop
Band is filled to be placed on the drum conveying line；
Step 10: sorting stacking
It is sent by the transportation system to the sorting stacking system, the sensor inspection by the packaged drip irrigation zone of step 9
Drip irrigation zone arrival is measured, is picked out the drip irrigation zone of different size by the sorting system, it will by the truss stacking system
Drip irrigation zone after selecting is picked up and moves to the pallet and decomposes at supply system, to drip irrigation zone classification stacking be finished, finally
It is sent to storehouse.
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| CN201710625136.5A CN109305428A (en) | 2017-07-27 | 2017-07-27 | A kind of drip irrigation zone automatic packaging system and its packing method |
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| CN201710625136.5A CN109305428A (en) | 2017-07-27 | 2017-07-27 | A kind of drip irrigation zone automatic packaging system and its packing method |
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