CN206030537U - Online automatic tectorial membrane and vision positioning automatic cutout's device - Google Patents

Online automatic tectorial membrane and vision positioning automatic cutout's device Download PDF

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Publication number
CN206030537U
CN206030537U CN201620961771.1U CN201620961771U CN206030537U CN 206030537 U CN206030537 U CN 206030537U CN 201620961771 U CN201620961771 U CN 201620961771U CN 206030537 U CN206030537 U CN 206030537U
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CN
China
Prior art keywords
pipeline
striker plate
running roller
overlay film
product
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Expired - Fee Related
Application number
CN201620961771.1U
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Chinese (zh)
Inventor
何征
余金龙
余凤莲
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Wuhan Japir Technology Co Ltd
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Wuhan Japir Technology Co Ltd
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Priority to CN201620961771.1U priority Critical patent/CN206030537U/en
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Publication of CN206030537U publication Critical patent/CN206030537U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model relates to an online automatic tectorial membrane and vision positioning automatic cutout's device, including transfer chain, film agency, XYZ cutting platform, cutting device, image acquisition device, film agency and XYZ cutting platform all set up on the transfer chain, and film agency and XYZ cutting platform set gradually along the direction of delivery of this transfer chain on the transfer chain, cutting device and image acquisition device all set up on XYZ cutting platform, still include electrical control cabinet and industrial control computer. The beneficial effects of the utility model are that: the foundry goods is integrated with PET membrane automation pad pasting and cutting, realizes all automations, and is intelligent, substituted artifical, has increased production efficiency and yields, has alleviateed workman's intensity of labour, has practiced thrift the cost of labor greatly, can be directed against different kind products in earlier stage, and automatic classification and location are accurate reliable, and quality detecting is carried out to the finished product to the while, can carry out the analysis to the data that detect, saves, and the convenience quantifys the detection data of product.

Description

A kind of device of on-line automatic overlay film and vision localization surface trimming
Technical field
This utility model is related to equipment for coating film field, more particularly to a kind of on-line automatic overlay film and vision localization surface trimming Device.
Background technology
Electronic manufacturing industry cast outer surface is processed at present, and inner chamber needs sealing, most of factories to use first artificial The mode cut after pasting PET film, although this mode of operation can solve the problems, such as that cast-internal will not enter dust, but due to This technique is entirely that artificial operation is completed, and greatly constrains the production efficiency and production yield of the product, cost of labor Greatly increase.For large-scale production, it is impossible to on-line checking and full inspection.Manpower and productivity's cost are considerably increased so, it is raw Inefficiency is produced, measured value deviation is also big, and causes ample resources to waste.
Utility model content
Technical problem to be solved in the utility model is to provide one kind and can carry out automatically overlay film and cut, and can mitigate work The labor intensity of people, reduces scrappage, saves cost of labor, and on-line automatic overlay film and the vision for carrying out Quality Detection to finished product is fixed The device of position surface trimming.
The technical scheme that this utility model solves above-mentioned technical problem is as follows:A kind of on-line automatic overlay film and vision localization are certainly The device of dynamic cutting, including pipeline, film-covering mechanism, XYZ Cutting platforms, cutter sweep, image collecting device;Film-covering mechanism and XYZ Cutting platforms are respectively provided with the conveyor line, and film-covering mechanism and XYZ Cutting platforms are on the conveyor line along the defeated of the pipeline Direction is sent to set gradually;Cutter sweep and image collecting device are arranged on XYZ Cutting platforms;Also include electrical control cabinet and Industrial PC;Industry control mechatronics in industrial PC and electrical control cabinet;Industrial PC is electrically connected with image collecting device; The electric control part of XYZ Cutting platforms, the electric control part of cutter sweep, the electric control part of film-covering mechanism, the electric control part of pipeline It is connected with the electric-controlled plate in electrical control cabinet.
The beneficial effects of the utility model are:Foundry goods is integrated with PET film automatic coating and cutting, realizes all automatically Change, intelligent, replacement is artificial, increased production efficiency and yields, alleviates the labor intensity of workman, greatly save artificial Cost, and increase image collecting device and industrial PC, early stage variety classes product can be directed to, automatically classification and positioning, essence Will definitely lean on, while Quality Detection is carried out to finished product, the data for detecting can be analyzed, be stored, the convenient detection number to product According to being quantified.
On the basis of above-mentioned technical proposal, this utility model can also do following improvement.
Further, film-covering mechanism includes the first striker plate, the second striker plate, motor, overlay film material support, doubling roller Wheel, extruding running roller, traction running roller;First striker plate is fixed on the left side of pipeline, and the second striker plate is fixed on the right side of pipeline Side;Overlay film material support, laminating running roller, extruding running roller, traction running roller are each attached between the first striker plate and the second striker plate;Drive Galvanic electricity machine is fixed on the second striker plate;Motor is used for providing power for running roller of fitting, traction running roller, extruding running roller.
Using above-mentioned further beneficial effect it is:Can ensure that and PET film is covered on product well, in addition first gear Flitch, the second striker plate are slid in preventing product operation.
Further, film-covering mechanism also includes height adjustment mechanism;Height adjustment mechanism is arranged on the first striker plate and second Between striker plate;Height adjustment mechanism is engaged with running roller of fitting, and for adjust the laminating running roller and pipeline transmission face it Between height.
Using above-mentioned further beneficial effect it is:Running roller of fitting can be adjusted according to product height, be easy to paste Film.
Further, film-covering mechanism also includes active striker plate;Active striker plate is arranged on the first striker plate and the second backgauge Between plate.
Using above-mentioned further beneficial effect it is:It is easy to open cleaning impurity, dirt.
Further, also include the product orientation mechanism being oriented to for the product to being flowed on pipeline;Product is led It is arranged at the feeding mouth of pipeline to mechanism.
Further, product orientation mechanism includes the first guide plate, the second guide plate and multiple position adjusting mechanisms;First leads Be oppositely arranged to plate and the second guide plate, and respectively positioned at pipeline left side and right side;Portion governor motion is fixed on The left side of pipeline and it is connected with the first guide plate, portion governor motion is fixed on the right side of pipeline and with second Guide plate is connected.
Using above-mentioned further beneficial effect it is:The product for flowing into can be oriented to, control the track of product flowing.
Further, also include the ejecting device released to substandard product;Ejecting device is arranged on going out for pipeline At material mouth;The electric control part of ejecting device is connected with the electric-controlled plate in electrical control cabinet.
Further, also including recovery streamline;Reclaiming streamline is used for receiving the substandard product released by ejecting device.
Using above-mentioned further beneficial effect it is:Substandard product automatically can be pushed out from pipeline, together When also allow for the recovery of substandard product.
Further, ejecting device is cylinder throw out device.
Further, the image capture in image collecting device is CCD industrial cameras.
Description of the drawings
Fig. 1 is the structural representation of the device of on-line automatic overlay film described in the utility model and vision localization surface trimming;
Partial structural diagrams of the Fig. 2 for Fig. 1.
In accompanying drawing, the list of parts representated by each label is as follows:
1st, pipeline, 2, product orientation mechanism, the 201, first guide plate, the 202, second guide plate, 203, position adjustments machine Structure, 3, film-covering mechanism, the 301, first striker plate, the 302, second striker plate, 303, motor, 304, overlay film material support, 305, Laminating running roller, 306, extruding running roller, 307, traction running roller, 308, height adjustment mechanism, 309, active striker plate, 4, XYZ cuttings Platform, 5, cutter sweep, 6, image collecting device, 7, electrical control cabinet, 8, industrial PC, 9, ejecting device, 10, reclaim flowing water Line.
Specific embodiment
Principle of the present utility model and feature are described below in conjunction with accompanying drawing, example is served only for explaining this practicality It is new, it is not intended to limit scope of the present utility model.
As shown in figure 1, the device of a kind of on-line automatic overlay film and vision localization surface trimming, including pipeline 1, laminating machine Structure 3, XYZ Cutting platforms 4, cutter sweep 5, image collecting device 6;Film-covering mechanism 3 and XYZ Cutting platforms 4 are arranged at conveying On line 1, and the conveying direction of film-covering mechanism 3 and XYZ Cutting platforms 4 along the pipeline 1 on pipeline 1 sets gradually;Cut Cut device 5 and image collecting device 6 is arranged on XYZ Cutting platforms 4, in the present embodiment, cutter sweep 5 is cut using laser Device is cut, the image capture in image collecting device 6 adopts CCD industrial cameras.Work in industrial PC 8 and electrical control cabinet 7 Control mechatronics;Industrial PC 8 is electrically connected with image collecting device 6;The electric control part of XYZ Cutting platforms 4, cutter sweep 5 Electric control part, the electric control part of film-covering mechanism 3, the electric control part of pipeline 1 are connected with the electric-controlled plate in electrical control cabinet 7; Industrial computer is electrically connected with electric-controlled plate, is communicated with one another between the two.
As shown in Fig. 2 the concrete structure of film-covering mechanism 3 is as follows, film-covering mechanism 3 includes the first striker plate 301, the second backgauge Plate 302, motor 303, overlay film material support 304, laminating running roller 305, extruding running roller 306, traction running roller 307;Wherein, extrude Running roller 306 is made using silica gel material.First striker plate 301 is fixed on the left side of pipeline 1, and the second striker plate 302 is fixed on The right side of pipeline 1, the first striker plate 301 are identical with the structure of the second striker plate 302;Overlay film material support 304, laminating running roller 305th, extrude running roller 306, traction running roller 307 to be each attached between the first striker plate 301 and the second striker plate 302, wherein, overlay film Material support 304 is positioned close to the position of product orientation mechanism 2, draws the position that running roller 307 is positioned close to overlay film material support 304 Put, extrude the position that running roller 306 is arranged far from overlay film material support 304, laminating running roller 305 is arranged on traction running roller 307 and squeezes Position between roller wheel 306;Motor 303 is fixed on the second striker plate 302;Motor 303 is used for as doubling roller Wheel 305, traction running roller 307, extruding running roller 306 provide power, and motor 303 and the electric-controlled plate in electrical control cabinet 7 Connection.
Film-covering mechanism 3 can also do following improvement:
Height adjustment mechanism 308, and height adjustment mechanism are provided with the top positioned at doubling roller wheel 305 on film-covering mechanism 3 The connection corresponding with the first striker plate 301 and the second striker plate 302 respectively of 308 two ends, height adjustment mechanism 308 are arranged on first Between striker plate 301 and the second striker plate 302, so running roller 305 of fitting can be adjusted according to product height, be easy to paste Film.
Active striker plate 309, and the two of active striker plate 309 are being provided with extruding running roller 306 on film-covering mechanism 3 End connection corresponding with the first striker plate 301 and the second striker plate 302 respectively, is so easy to open the impurity for clearing up film-covering mechanism 3, Dirt.
In order to according to the flowing of the track of regulation, and laminating machine can be facilitated to the product on pipeline 1 on guaranteeing 3 overlay film of structure, this utility model are provided with product orientation mechanism 2 at the feeding mouth for going back pipeline 1, from the feeding mouth of pipeline 1 The product of feeding, is flowed into film-covering mechanism 3 after product orientation mechanism 2 is oriented to.
The concrete structure of product orientation mechanism 2 is as follows:
Product orientation mechanism 2 includes the first guide plate 201, the second guide plate 202 and four position adjusting mechanisms 203;The One guide plate 201 and the second guide plate 202 be oppositely arranged, and respectively positioned at the left side and right side of pipeline 1;Two position adjustments Mechanism 203 is fixed on the left side of pipeline 1 and is connected with the first guide plate 201, and two position adjusting mechanisms 203 are fixed on The right side of pipeline 1 and it is connected with the second guide plate 202, the first guide plate can be adjusted by position adjusting mechanism 203 201 and second the distance between the guide plate 202.First guide plate 201 constitute with the second guide plate 202 it is horn-like, wherein, product The distance between side of the guiding mechanism 2 away from film-covering mechanism 3, the first guide plate 201 and second guide plate 202 value is more than relative The distance between both sides (the first guide plate 201 and the second guide plate 202) are worth.
Additionally, will detect that underproof product is pushed out from pipeline 1 for convenience, in the discharging opening of pipeline 1 Place is provided with ejecting device 9, and the electric control part of ejecting device 9 is connected with the electric-controlled plate in electrical control cabinet 7, in the present embodiment In, ejecting device 9 adopts cylinder throw out device.In addition, in order to collect the product for pushing out, in the present embodiment, being additionally arranged Streamline 10 is reclaimed, and in this embodiment, the product for pushing out is collected using streamline 10 is reclaimed, do not adopt material collecting tank, it is main If because product is larger, quality is also than larger, improper using material collecting tank.
A kind of specific workflow of the device of on-line automatic overlay film and vision localization surface trimming is:
The first step, product come along pipeline 1, Jing after product orientation mechanism 2 is oriented to flow to suitable cover diaphragm area;
Second step, on the traction drive overlay film material of running roller 307 support 304, PET film material Jing fits, and rod wheel 305 is smooth to be fitted in On product;
3rd step, extruding running roller 306 pass through extruded product and coating materials so as to be brought into close contact;
4th step, product are transported to the lower section of image collecting device 6, and image collecting device 6 carries out image acquisition to product, According to collection image, carry out vision sorter and product X, Y, Z, θ angles to product carries out detecting fixed visual system in industrial PC 8 Position, no matter how two axle product coordinate figure of product X, Y to change, the coordinate figure that can be detected by vision detection system in real time and Product standard value is carried out to when analyzing, and co-ordinate system location is sent to cutter sweep 5 by electrical control cabinet 7;
5th step, cutter sweep 5 are cut to product edge along coordinate figure by XYZ Cutting platforms 4;
6th step, after the completion of product cutting, image collecting device 6 carries out image acquisition, the vision in industrial PC 8 again Software measuring system carries out Quality Detection, and detecting system sets examination criteria according to user and detection data is contrasted, judges It is qualified and unqualified, and detection data is stored and quantitative analysiss, certified products run to lower operation with pipeline 1, do not conform to Lattice Survey Software is reported to the police, and unqualified information is sent to electrical control cabinet 7 by industrial PC 8, and electrical control cabinet 7 is by controlling to release Device 9, defective work is sent on recovery streamline 10 and is done over again or is scrapped.
Although embodiment of the present utility model has been shown and described above, it is to be understood that above-described embodiment is Exemplary, it is impossible to it is interpreted as to restriction of the present utility model, one of ordinary skill in the art is in scope of the present utility model It is interior above-described embodiment to be changed, be changed, being replaced and modification.

Claims (10)

1. the device of a kind of on-line automatic overlay film and vision localization surface trimming, it is characterised in that including pipeline (1), overlay film Mechanism (3), XYZ Cutting platforms (4), cutter sweep (5), image collecting device (6);Film-covering mechanism (3) and the XYZ cut Cut platform (4) to be arranged on pipeline (1), and the film-covering mechanism (3) and the XYZ Cutting platforms (4) are in the conveying Conveying direction on line (1) along the pipeline (1) sets gradually;Cutter sweep (5) and image collecting device (6) are all provided with Put on XYZ Cutting platforms (4);Also include electrical control cabinet (7) and industrial PC (8);Industrial PC (8) and electricity Industry control mechatronics in gas switch board (7);Industrial PC (8) are electrically connected with described image harvester (6);It is described The electric control part of XYZ Cutting platforms (4), the electric control part of the cutter sweep (5), the electric control part of the film-covering mechanism (3), The electric control part of pipeline (1) is connected with the electric-controlled plate in the electrical control cabinet (7).
2. the device of a kind of on-line automatic overlay film according to claim 1 and vision localization surface trimming, it is characterised in that Described film-covering mechanism (3) include the first striker plate (301), the second striker plate (302), motor (303), overlay film material support (304), laminating running roller (305), extruding running roller (306), traction running roller (307);First striker plate (301) are fixed on conveying The left side of line (1), the second striker plate (302) are fixed on the right side of pipeline (1);Overlay film material support (304), laminating Running roller (305), extruding running roller (306), traction running roller (307) are each attached to the first striker plate (301) and the second striker plate (302) between;Motor (303) are fixed on the second striker plate (302);Motor (303) are used for Power is provided for laminating running roller (305), traction running roller (307), extruding running roller (306).
3. the device of a kind of on-line automatic overlay film according to claim 2 and vision localization surface trimming, it is characterised in that Film-covering mechanism (3) also include height adjustment mechanism (308);Height adjustment mechanism (308) are arranged on the first striker plate (301) between and the second striker plate (302);Height adjustment mechanism (308) are engaged with running roller of fitting (305), and For adjusting the height between the laminating running roller (305) and pipeline (1) transmission face.
4. the device of a kind of on-line automatic overlay film according to claim 2 and vision localization surface trimming, it is characterised in that Film-covering mechanism (3) also include active striker plate (309);Active striker plate (309) are arranged on the first striker plate (301) And second between striker plate (302).
5. the device of a kind of on-line automatic overlay film according to claim 1 and vision localization surface trimming, it is characterised in that Also include the product orientation mechanism (2) being oriented to for the product to being flowed on pipeline (1);The product orientation mechanism (2) it is arranged at the feeding mouth of the pipeline (1).
6. the device of a kind of on-line automatic overlay film according to claim 5 and vision localization surface trimming, it is characterised in that Described product orientation mechanism (2) include the first guide plate (201), the second guide plate (202) and multiple position adjusting mechanisms (203);First guide plate (201) and the second guide plate (202) be oppositely arranged, and respectively positioned at the left side of pipeline (1) And right side;Portion governor motion (203) be fixed on the left side of the pipeline (1) and with the first guide plate (201) Be connected, portion governor motion (203) be fixed on the right side of the pipeline (1) and with the second guide plate (202) It is connected.
7. the device of a kind of on-line automatic overlay film according to claim 1 and vision localization surface trimming, it is characterised in that Also include the ejecting device (9) released to substandard product;Ejecting device (9) are arranged on the pipeline (1) Discharge outlet;The electric control part of ejecting device (9) is connected with the electric-controlled plate in the electrical control cabinet (7).
8. the device of a kind of on-line automatic overlay film according to claim 7 and vision localization surface trimming, it is characterised in that Also include reclaiming streamline (10);Recovery streamline (10) is used for receiving the substandard product released by ejecting device (9).
9. the device of a kind of on-line automatic overlay film according to claim 7 and vision localization surface trimming, it is characterised in that Described ejecting device (9) are cylinder throw out device.
10. according to the arbitrary described a kind of on-line automatic overlay film of claim 1 to 8 and the device of vision localization surface trimming, its It is characterised by, the image capture in described image harvester (6) is CCD industrial cameras.
CN201620961771.1U 2016-08-26 2016-08-26 Online automatic tectorial membrane and vision positioning automatic cutout's device Expired - Fee Related CN206030537U (en)

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CN201620961771.1U CN206030537U (en) 2016-08-26 2016-08-26 Online automatic tectorial membrane and vision positioning automatic cutout's device

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Application Number Priority Date Filing Date Title
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108046028A (en) * 2017-12-29 2018-05-18 深圳市智立方自动化设备有限公司 A kind of high temperature PET film pad pasting dedusting cutting means
CN108773543A (en) * 2018-06-25 2018-11-09 郑州领胜科技有限公司 A kind of novel punching packaging system
CN110084957A (en) * 2019-04-28 2019-08-02 深圳回收宝科技有限公司 A kind of method, apparatus, portable terminal and the storage medium of terminal detection
CN110711953A (en) * 2019-10-15 2020-01-21 华工法利莱切焊系统工程有限公司 Laser cutting equipment and laser cutting operation method
CN111394526A (en) * 2020-03-20 2020-07-10 南通大学 Automatic side cut device of leather transport retinue
CN113182586A (en) * 2021-04-29 2021-07-30 辽宁机电职业技术学院 Automated production device with vision sensor
CN113650281A (en) * 2021-07-20 2021-11-16 广东职业技术学院 Panel vision laser cutting laminating machine of rectifying

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108046028A (en) * 2017-12-29 2018-05-18 深圳市智立方自动化设备有限公司 A kind of high temperature PET film pad pasting dedusting cutting means
CN108046028B (en) * 2017-12-29 2024-05-07 深圳市智立方自动化设备股份有限公司 High temperature PET membrane pad pasting dust removal cutting device
CN108773543A (en) * 2018-06-25 2018-11-09 郑州领胜科技有限公司 A kind of novel punching packaging system
CN110084957A (en) * 2019-04-28 2019-08-02 深圳回收宝科技有限公司 A kind of method, apparatus, portable terminal and the storage medium of terminal detection
CN110711953A (en) * 2019-10-15 2020-01-21 华工法利莱切焊系统工程有限公司 Laser cutting equipment and laser cutting operation method
CN110711953B (en) * 2019-10-15 2022-01-25 华工法利莱切焊系统工程有限公司 Laser cutting equipment and laser cutting operation method
CN111394526A (en) * 2020-03-20 2020-07-10 南通大学 Automatic side cut device of leather transport retinue
CN111394526B (en) * 2020-03-20 2021-05-11 南通大学 Automatic side cut device of leather transport retinue
CN113182586A (en) * 2021-04-29 2021-07-30 辽宁机电职业技术学院 Automated production device with vision sensor
CN113182586B (en) * 2021-04-29 2022-12-13 辽宁机电职业技术学院 Automated production device with vision sensor
CN113650281A (en) * 2021-07-20 2021-11-16 广东职业技术学院 Panel vision laser cutting laminating machine of rectifying

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Granted publication date: 20170322

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