CN205720017U - Leather detects cutting integration machine automatically - Google Patents

Leather detects cutting integration machine automatically Download PDF

Info

Publication number
CN205720017U
CN205720017U CN201620280753.7U CN201620280753U CN205720017U CN 205720017 U CN205720017 U CN 205720017U CN 201620280753 U CN201620280753 U CN 201620280753U CN 205720017 U CN205720017 U CN 205720017U
Authority
CN
China
Prior art keywords
leather
industrial computer
mark
inspection rejects
section assembly
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201620280753.7U
Other languages
Chinese (zh)
Inventor
王�锋
李勋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Jing Zhen Vision Technology Co Ltd
Original Assignee
Shanghai Jing Zhen Vision Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Jing Zhen Vision Technology Co Ltd filed Critical Shanghai Jing Zhen Vision Technology Co Ltd
Priority to CN201620280753.7U priority Critical patent/CN205720017U/en
Application granted granted Critical
Publication of CN205720017U publication Critical patent/CN205720017U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Abstract

This utility model provides a kind of leather and automatically detects cutting integration machine, at least include the detection section assembly being sequentially connected with, breeze way assembly and inspection rejects mark section assembly, described detection section assembly at least includes detection platform, image collecting device, it is configured with industrial computer and the light source of Image Data Acquisition Card, described light source is irradiated in the detection platform in the direction, the visual field of described image collecting device, described image collecting device connects described industrial computer, described image acquisition device reaches the image of the leather of detection platform, and feed back to described industrial computer, the flaw situation of leather is judged by the image that described industrial computer feeds back according to described image collecting device, and then control described inspection rejects mark section assembly accordingly to corresponding transmission to the leather enforcement inspection rejects mark action shaving useless mark section.

Description

Leather detects cutting integration machine automatically
Technical field
This utility model relates to leather and cuts field, particularly relates to a kind of leather and automatically detects cutting integration machine.
Background technology
According to raw-material difference, artificial leather synthetic leather (artificial leather/manually leather) can be divided into PVC artificial leather, PU synthetic leather and microfiber synthetic leather.Wherein, PVC artificial leather is mainly added various plastics by synthetic resin and is added Add agent (such as PVC powder) and be coated on fabric base prepared.The composition of PU synthetic leather is mainly polyurethane, Being the main product of artificial leather, its production method can be divided into dry method, wet method and cohesion Xu method three kinds again.
Artificial leather major downstream industry has footwear, clothing, sofa furniture, case and bag, automotive trim, physical culture Articles for use etc..Leather manufacture industry competition at present is growing more intense, and on the one hand Shi Ge producer is in order to meet the market demand And constantly enhance production capacities, the leather-making enterprises that still further aspect is leading continually introduces new production equipment and new work Skill, thus the laggard is caused bigger pressure.
In addition to making great efforts in process of production to promote and producing quality, the inspection at end before dispatching from the factory of most producers Operation is employed a large amount of artificial, uses automanual machine, the quality problems showed by eye-observation leather, Mainly bubble, speckle, line etc., thus avoid leather products defective to come into the market thus affect competing Strive power.Meanwhile, associated downstream industry, such as sofa, Bag-making industry, also upstream leather manufacturer is had Higher prescription.
Meanwhile, there is commonplace technological problems in domestic leather manufacture industry, main cause is production process The uneven of middle industrial chemicals is smeared, or drying course temperature is too high, or mosquito falls into, and causes Examine link the end before dispatching from the factory, relatively more quality problems occur, is mainly manifested in bubble, dirty point, line etc. , there is the problems such as leather thicknesses is uneven, fabric width changes, if whole inspection means of dispatching from the factory fall behind simultaneously in quality problems Cause substandard products to dispatch from the factory, customer complaint will be caused, while causing great amount of cost waste, have a strong impact on company The market competitiveness.
At present, the detection of artificial leather surface defect is still used manually by many enterprises (plastic cement factory, Leather Factory) The method of range estimation.This method limitation:
1. the biggest by operative employee's experience influence.Skilled worker is better to assurance and the judgement of defect, effect Rate is the highest.
2. anthropic factor causes the disunity of criterion, thus the concordance of product quality it is difficult to ensure that.
3. the physiological situation such as the responsibility of workman and eyestrain easily causes missing inspection.
4. workload the most easily affects the healthy of workman greatly.
5. artificial finished product is more and more higher.
Utility model content
The technical problems to be solved in the utility model is how to break the limitation of manual detection, proposes one certainly The mode of dynamicization.
In order to solve this technical problem, this utility model provides a kind of leather and automatically detects cutting integration machine, At least include detection section assembly, breeze way assembly and inspection rejects mark section assembly, the described detection section being sequentially connected with Assembly at least includes detection platform, image collecting device, the industrial computer being configured with Image Data Acquisition Card and light Source, described light source is irradiated in the detection platform in the direction, the visual field of described image collecting device, described image acquisition Device connects described industrial computer, and described image acquisition device reaches the image of the leather of detection platform, and Feed back to described industrial computer, the image that described industrial computer feeds back according to the described image collecting device flaw to leather Defect situation judges, and then controls described inspection rejects mark section assembly accordingly to corresponding transmission to shaving useless mark The leather of section implements inspection rejects mark action.
Optionally, described detection section assembly also includes that thickness transducer, the detection of described thickness transducer reach inspection Survey the leather thicknesses of section and feed back to described industrial computer.
Optionally, described detection section assembly also includes encoder, the length information of described encoder detection leather And feed back to described industrial computer, obtain cumulative length.
Optionally, described inspection rejects mark section assembly include cutting tool, device of taping, waste material panel turnover machine and Labelling head device, described cutting tool moves according to the control of described industrial computer, and then in desired location The leather needing to carry out inspection rejects reached is cut inspection rejects, described in tape device according to described industrial computer Control or automatically move up and down, and then adhesive tape is labelled to the leather reached, described waste material panel turnover mechanism Controlling or the leather reached carries out flange automatically according to described industrial computer, described labelling head device is according to institute The control stating industrial computer carries out action, and then the leather carrying out mark that needs reached is carried out mark.
Optionally, described cutting tool and labelling head device are respectively by cylinder control action, and described cylinder is the most straight Connect or controlled to drive by described industrial computer by PLC electric control system.
Optionally, the bottom of described inspection rejects mark section assembly is provided with reject bin.
Optionally, described breeze way assembly at least includes buffer gear, and transmission is come by described buffer gear Leather carries out U-shaped folding, and leather reach inspection rejects mark section through described buffer gear.
Optionally, described leather automatically detects cutting integration machine and also includes feeding section assembly and rewinding section assembly, Leather enters described detection section assembly through described feeding section assembly, after described inspection rejects mark section assembly processes Leather reaches described rewinding section assembly.
Optionally, described feeding section assembly include rolling up greatly leather support, feeding motor, feeding buffer gear and Ion blowing apparatus, the described feeding motor that leather is rotated forward drives and moves along described big volume cutaneous branch frame, and then Can be transferred to connect the feeding buffer gear of described big volume leather support, described feeding buffer gear will reach Leather carry out U-shaped folding, and leather reaches detection section through described feeding buffer gear, and then makes skin Leather can be transferred to the detection platform of described detection section assembly, the skin that transmission is arrived by described ion blowing apparatus Leather carries out ion blowing.
Optionally, described rewinding section assembly includes that rewinding cuts instrument, coiled body, rewinding motor, rolling Conveyer belt and paper web discharge and extraction element, described in cut instrument to from inspection rejects mark section transmission and come skin Leather cuts, and the leather after described coiled body will cut carries out clot, and described rewinding motor drives described Rolling conveyer belt operates, and then the leather after clot reaches the discharge of described paper web and extraction element.
Image collecting device has been incorporated into during leather cuts by this utility model, utilizes the image collected, work Control machine can carry out comprehensive descision to the flaw on leather, according to kind and the size of flaw, select inspection rejects, The subsequent actions such as mark, it is seen then that the control of detection with subsequent technique is combined by this utility model, complete The cutting of Cheng Liao automatization, mark work, be provided for hardware foundation.
Accompanying drawing explanation
Fig. 1 is the Cleaning Principle schematic diagram that in this utility model one example, leather detects cutting integration machine automatically;
In figure, 1-detects section assembly;10-image collecting device;11-light source;12-detection platform;
Fig. 2 is the system schematic that in this utility model one example, leather detects cutting integration machine automatically;
Fig. 3 is the schematic appearance that in this utility model one example, leather detects cutting integration machine automatically
Detailed description of the invention
It is detailed that the leather provided this utility model below with reference to Fig. 1 to figure detects cutting integration machine automatically Illustrating, it is this utility model optional embodiment, it is believed that those skilled in the art are not changing this It can be modified and polish in the range of utility model spirit and content.
Refer to Fig. 1 and Fig. 2,
This utility model provides a kind of leather and automatically detects cutting integration machine, at least includes the inspection being sequentially connected with Surveying section assembly, breeze way assembly and inspection rejects mark section assembly, described detection section assembly 1 at least includes that detection is flat Platform 12, image collecting device 10, the industrial computer being configured with Image Data Acquisition Card and light source 11, described light Source 11 is irradiated in the detection platform 12 in the direction, the visual field of described image collecting device 10, described image acquisition Device 10 connects described industrial computer, and described image collecting device 10 gathers the leather reaching detection platform 12 Image, and feed back to described industrial computer, the figure that described industrial computer feeds back according to described image collecting device 10 As the flaw situation of leather is judged, and then control described inspection rejects mark section assembly accordingly to corresponding biography The leather transporting to shave useless mark section implements inspection rejects mark action.
In this utility model optional embodiment, described leather automatically detects cutting integration machine and also includes Material section assembly and rewinding section assembly, leather enters described detection section assembly through described feeding section assembly, through described Leather after inspection rejects mark section assembly processes reaches described rewinding section assembly.
Visible, described leather detects cutting integration machine all-in-one automatically, comprises five parts, respectively feeding Section, detects section, and breeze way, inspection rejects mark section and rewinding section, these five sections are sequentially connected, and every section bottom is all There are four support bases that can regulate height and level.It is described in detail below for each section of assembly:
Relevant feeding section:
Described feeding section assembly includes rolling up greatly leather support, feeding motor, feeding buffer gear and ion blowing Equipment, the described feeding motor that leather is rotated forward drives and moves along described big volume cutaneous branch frame, and then can be passed To connecting the feeding buffer gear of described big volume leather support, the leather reached is entered by described feeding buffer gear Row U-shaped folds, and leather reaches detection section through described feeding buffer gear, and then makes the leather can be by Reaching the detection platform of described detection section assembly, i.e. feeding buffer gear to be connected with detection section, leather is from leather Support extends to feeding buffer gear, is converted into U-shaped and enters detection section;Described ion blowing apparatus is to transmission And the leather arrived carries out ion blowing.Ion blowing apparatus can remove the dust being adsorbed in leather surface, broken Bits, to prevent these materials from entering detection section, and then affect leather imaging effect.Ion blowing apparatus also with The source of the gas of system is connected.Additionally, be Bearning mechanism above holder part, big volume leather can be supported and rotate.
In this utility model one optional embodiment, refer to Fig. 2, feeding motor can be via PLC electricity Gas control system is controlled by industrial computer, and certainly, this utility model is also not exclusively by other host computer controls System, or operate according to preset program, and uncontrolled scheme.
Relevant detection section:
In the further alternative of this utility model, described detection section assembly also includes thickness transducer, institute State thickness transducer detection reach the leather thicknesses of detection section and feed back to described industrial computer.Described detection section group Part also includes encoder, and described encoder detects the length information of leather and feeds back to described industrial computer, obtains Cumulative length.
Detection section includes detection platform, detection case, 2 camera supports, 2 high speed, high resolution colour linear arrays Camera (the most previously mentioned image collecting device 10), 1 industrial computer (being inserted with Image Data Acquisition Card at a glance), The linear array LED light source (the most previously mentioned light source 11) of 1 1.5 meters long, light source is radiated at camera fields of view Underface.By camera, light source, detection case, the industrial computer being equipped with data collecting card constitutes leather flaw Detection identification system.Inside detection case, the section bar of fixed light source is further fixed on 1 encoder and 1 thickness Degree sensor, adds up leather length respectively, measures leather thicknesses.
Relevant Image Data Acquisition Card, this utility model use Image Data Acquisition Card be based on The standard industry Image Data Acquisition Card of cameralink interface, can directly connect with high speed linear array camera, Without extra interface circuit.The software kit of this card is Matrox solios xcl, includes image pick-up card Driver, the interface function etc. under visual c++.These interface functions specifically include that
Data acquisition function, includes how to beat opening/closing capture card, how to start capture card and runs, how to set Put call back function and obtain camera data.
Camera configuration function, can arrange the important ginsengs such as the time of exposure of camera, line frequency, RGB gain/biasing Number.
Relevant breeze way:
In this utility model optional embodiment, described breeze way assembly at least includes buffer gear, described The leather that transmission is come by buffer gear carries out U-shaped folding, and leather reaching through described buffer gear picks Useless mark section.Breeze way is made up of a buffer platform and a buffer gear.Buffer platform and detection section phase Even.Buffer gear is similar to feeding buffer gear.Leather from detection section out, through buffer platform, enters Buffer gear, is converted into 2 U-shaped and enters inspection rejects mark section.
Relevant inspection rejects mark section:
In the optional scheme of this utility model, described inspection rejects mark section assembly includes cutting tool, tapes Device, waste material panel turnover machine and labelling head device, described cutting tool moves according to the control of described industrial computer Dynamic, and then in desired location, the leather needing to carry out inspection rejects reached is cut inspection rejects, described in tape Device according to the control of described industrial computer or moves up and down automatically, and then adhesive tape is labelled to the leather reached, Described waste material panel turnover mechanism controlling or automatically the leather reached being carried out flange according to described industrial computer, described Labelling head device moves according to the control of described industrial computer, and then to the skin needing to carry out mark reached Leather carries out mark.
Wherein, described cutting tool and labelling head device are controlled mobile respectively by cylinder, and described cylinder is the most direct Or controlled to drive by described industrial computer by PLC electric control system.Certainly, in the embodiment of Fig. 2 signal In, in further alternative, the Adjust and use cylinder of position realizes, and cuts action and mark action Can be further by step motor drive.
In this utility model optional embodiment, the bottom of described inspection rejects mark section assembly is provided with reject bin. Can reclaim cutting the waste material got off.
Certainly, in the most of alternative embodiment of this utility model, it is defeated that it can be provided with to realize leather The conveyer belt sent, is being transported to relevant position, it is possible to use cutting tool, device of taping, waste material turnover panel Machine and labelling head device carry out corresponding actions, its particular location order, angle orientation and mounting means etc., Those skilled in the art can do specific design according to required, and it can be arbitrary completely, though undisclosed Between position relationship, the problem that there will not be insufficient disclosure, simply by the presence of these parts, it drives pass System is as it has been described above, just without departing from this utility model alternative.
Specifically, the cutting tool that inspection rejects mark section includes about energy, moves up and down, can move up and down Tape device, waste material panel turnover mechanism, labelling head.Servomotor is had between breeze way and inspection rejects mark section, Rejecting to leather conveying and waste material provides power.The bottom playing useless mark section is reject bin, and leather waste is cut Except dropping in reject bin afterwards.
Relevant rewinding section:
In this utility model optional embodiment, described rewinding section assembly includes that rewinding cuts instrument, lapper Structure, rewinding motor, rolling conveyer belt and paper web discharge and extraction element, described in cut instrument to from inspection rejects The leather that mark section is transmitted and come cuts, and the leather after described coiled body will cut carries out clot, institute State rewinding motor and drive the running of described rolling conveyer belt, and then the leather after clot is reached the discharge of described paper web And extraction element.Cutting tool that i.e. rewinding section includes moving left and right (inspection rejects mark section and rewinding section it Between), coiled body, rewinding motor, rolling conveyer belt, paper web discharge and extraction element.
Identical with shaving useless mark section, in the most of alternative embodiment of this utility model, it can be provided with In order to realize the conveyer belt of leather conveying, it is being transported to relevant position, it is possible to use rewinding cuts instrument, one-tenth Volume mechanism, rewinding motor, rolling conveyer belt and paper web discharge and extraction element etc. carry out corresponding actions, its Particular location order, angle orientation and mounting means etc., those skilled in the art have according to required can doing Body designs, and it can be arbitrary completely, even if the position relationship between Wei Gongkai, there will not be disclosure not Sufficiently problem, simply by the presence of these parts, its driving relationship is as it has been described above, just without departing from this utility model Alternative.
In order to complete Automatic Control, equipped with PLC electric control system, control all of air-operated solenoid valve, Motor, servomotor operates.Described high speed, high resolution multi-color cord array camera detects with having and identifies skin The industrial computer of leather flaw software controls display system and is connected, and industrial computer display control program passes through serial communication It is connected with PLC electric control system, the gentle manifold solenoid valve of PLC electric control system, motor, servo electricity Machine is connected.
In order to realize the optional scheme of this utility model, the most also it is carried out the most careful description, with Ensure that this utility model can be implemented:
The speed of feeding section motor will be with the speeds match of front end leather conveying, it is ensured that enter the leather of detection section Wrinkle resistant, without departing from, thus ensure the true integrity of Leather Image.
The processing speed of image capture device and the speed of plant equipment action determine the process energy of this TV station equipment Power (yield).By calculating, the leather of detection per minute can reach 60~100m, it is possible to meets leather enterprise The production requirement of industry.
Leather kind is the most, varies in color, and the camera of black and white cannot meet, it is necessary to use colored camera, In order to detect tiny flaw, it is necessary to use high-resolution camera.In order to ensure imaging effect under friction speed The concordance of fruit, it is necessary to synchronize two cameras, the encoder installed by detection section is realized.In order to Ensureing yield, the time of exposure of camera must be sufficiently fast, within time of exposure should reach 0.1ms.
In order to reach reliable and stable data acquisition, laser propagation effect, the view data selecting technical grade is needed to adopt Truck is supporting with camera.This utility model uses solios xcl data collecting card, and this card is based on cameralink Interface, data transmission bauds is high, stable and reliable for performance.Meanwhile, this card has two camera interfaces, Ke Yitong Time the data of two cameras are acquired, be just consistent with requirement of the present utility model.
The core of camera is cmos sensor, it is necessary to the light source having had irradiates could be photosensitive, just can obtain figure As data.Light source of the present utility model must possess the characteristic distinguishing various leather surface defects, and for not Same leather, it is possible to be automatically adjusted the intensity of illumination.The light source that native system uses is equipped with proprietary controller, gives Light source provides direct current supply, to line-scan digital camera imaging, the problem that can well avoid stroboscopic.
After identifying flaw, industrial computer software system to carry out comprehensive descision to flaw, according to flaw Kind and size, serious playing useless (cutting), the most serious mark.The machinery of inspection rejects mark section completes These functions.PLC program receives the related command of industrial computer, controls the break-make of direct current air-operated solenoid valve, Thus control the action of cutting tool or the action of labelling head.In order to ensure yield, cutting tool and mark Head pneumatic mechanism action must be sufficiently fast, for cutting, it is ensured that execution within 15s;To mark For, it is ensured that execution within 1.5s.
Computer system, data processing amount of the present utility model is the biggest, it is desirable to the performance of computer system is high, Fast operation.This utility model uses industrial control computer, and it is up-to-date that base plate and CPU have employed Intel CPU architecture, more than CPU at least 4 core, monokaryon is not less than 3GHZ.
Operating for convenience and adapt to on-the-spot needs, this utility model have employed touch LCD screen, complete Entirely can depart from mouse and keyboard, easy and simple to handle, this also complies with industrial standard.
Whole equipment electrical control system is centered by industrial computer, and PLC is as slave computer, and the two passes through RS485 Serial line interface communicates, and various instruction issuings can such as be assigned inspection rejects, mark, rolling by industrial computer Order etc..
The software of the detection leather defect being contained in industrial computer includes primary control program, plc communication controls program, Light source control program, encoder data capture program, image data acquiring program, image processing program, certainly Plan sort program, host computer has data acquisition, data show, modelling, data analysis, file protect Deposit, curve plotting, report generation, the functional unit of data readback.Program of lower computer mainly completes with upper Machine serial communication, leather thicknesses detects, tachometric survey and control air-operated solenoid valve, servomotor, three-phase electricity Machine.
This utility model by image processing software, identifies leather flaw, have found skin in the course of the work Leather flaw location, through decision-making, host computer sends instruction by RS485 to PLC, wraps in instruction Contain the information such as the position of leather flaw, inspection rejects length, after PLC receives this instruction, first slowed down, make skin Leather flaw just moves to stop during the underface of cutting tool, is then turned on the gas that cutting tool is corresponding Moving electromagnetic valve, allows cutting knife move to another side, is cut open by leather, and then panel turnover mechanism is opened, and opens simultaneously Galvanic electricity machine, makes to enter in the reject bin below reprint mechanism containing leather defective, waits whole waste material to enter Finishing, panel turnover mechanism closes, and is cut open by leather while cutting tool return, and the most all of waste material all falls Fall in reject bin, the air-operated solenoid valve that the device that is then turned on taping is corresponding, make tape movement to another side While two sections of leathers that cutting tool just now is cut open paste, then, motor start-up also slowly adds Speed walks to remove from office speed to set, enters normal condition.Because the position of image acquisition and the position of cutting tool Between (4000~5000mm) at regular intervals, above-mentioned cut action and should have two stages: the first stage Being buffering, wait that leather flaw moves to the underface of cutting tool, this stage is the most key, is to cut The guarantee of precision, the time that this stage spends is relevant with the leather position detected, also slows down with leather Cheng Youguan, through debugging, is advisable with 3~5s;Second stage is only the beginning cutting action, this stage The time spent and cutting tool, the speed of action of device of taping is relevant, is adapted, and about needs 8~10s.
In this utility model alternative, capital equipment configuration is as follows:
(1), 13~15 ' liquid crystal displays, resolution is 1024*768, band touch screen.
(2), multi-color cord array camera 2, be configured with 2, special camera lens and image pick-up card 1 piece.
(3), Mitsubishi PLC 1, air-operated solenoid valve is some.
(4), 1, feeding motor (1.5KW), inspection rejects servomotor 1 (1KW), rewinding motor 1 Platform (1KW), is equipped with 1, the converter of 2KW, 1, the converter of 1KW, the SERVO CONTROL of 1KW Device 1.
(5), Computer display control system, grind China industrial control computer;CPU (Core i5 3GHz, Four cores), 8G internal memory, 1T hard disk, pci interface 2,1, PCIE interface, USB interface 4, 3, RS232 interface, WindowsXp operating system.
Electric part specifically includes that
A, Mitsubishi PLC 1
The core of whole electric control system, all working of slave computer is completed by PLC.
B, thickness transducer interface
With the 4AD module of PLC, capture program constitutes leather thicknesses detecting system, can survey every 10ms Measure a leather thicknesses.
C, encoder interfaces
Constituted encoder data acquisition system by the specialized high-speed encoder to count device of PLC, leather length is entered Row is accumulative, adds up inspection rejects length, measures currently walking to remove from office speed.
D, I/O interface
Being counted decision by the input and output of PLC, the I/O of the PLC main frame of selection counts and can not meet native system Needs, cascaded again I/O module, be that the I/O of PLC counts and reaches 80.PLC and ancillary equipment All pass through auxiliary reclay between (input or outut device) to isolate, be effectively increased electrical system Driving force and capacity of resisting disturbance.
E, warning and mistake instruction
When system malfunctions, this part provides relay output node, is opened by audible-visual alarm lamp.
This utility model main performance index:
1), leather flaw discrimination 90%, to tiny or impalpable flaw discrimination 80%.
2), leather flaw clearance rate 85%.
3), leather flaw minimum detects size 1mm2 (lamellar), 4mm (wire), minimum aberration 3 Δ E.
4), detection fabric width 1350mm~1650mm.
5) medium, is automatically adapted to: to different colours, material, the leather of luminous reflectance absorption characteristic, computer Can adjustment algorithm automatically so that this system has well adapting to property and stability.
6), native system is electromechanical integrated product, it is ensured that the reliability service of system.
7), the maximum processing capability of native system be 6000m/h, power is 5.5KW, it is possible to meet leather nesting Production requirement.
This utility model has the advantages that
1), supporting complete, rational in infrastructure, the strong adaptability of complete machine, easy and simple to handle.
2), during whole processing, this system can detect classification leather defect automatically, has control Precision is high, and processing speed is fast, time saving and energy saving, higher than manually picking efficiency, alleviates labor intensity.
3), low cost, actual cost be less than about 1,000,000 yuan, external same category of device price is 5,000,000 yuan Above, wholesale construction cost has been saved for leather nesting.
4), leather flaw elimination efficiency is high, hence it is evident that improves quality and the class of leather products, saves people Work and maintenance cost.
In sum, image collecting device has been incorporated into during leather cuts by this utility model, and utilization collects Image, industrial computer can carry out comprehensive descision to the flaw on leather, according to kind and the size of flaw, Select the subsequent action such as inspection rejects, mark, it is seen then that detection is combined by this utility model with the control of subsequent technique Together, complete the cutting of automatization, mark work, be provided for hardware foundation.
Practice also demonstrates that, this utility model alternative embodiment complete machine is comprehensive, rational in infrastructure, strong adaptability; Automaticity is high, easy to operate, flexible, easy to learn;High speed and high resoltuion is have employed for the first time at leather industry The shooting visual scanning detection device of rate, it is fast that speed is rejected in flaw identification, and accuracy rate is high;Equipment good airproof performance, Noise is low, and refuse concentrates cartonning, environmentally safe.

Claims (10)

1. a leather detects cutting integration machine automatically, it is characterised in that: at least include the detection section group being sequentially connected with Part, breeze way assembly and inspection rejects mark section assembly, described detection section assembly at least includes detection platform, image Harvester, the industrial computer being configured with Image Data Acquisition Card and light source, described light source is irradiated in described image The detection platform in the direction, the visual field of harvester, described image collecting device connects described industrial computer, described figure Reach the image of the leather of detection platform as harvester collection, and feed back to described industrial computer, described industry control The flaw situation of leather is judged by the image that machine feeds back according to described image collecting device, and then controls accordingly Make described inspection rejects mark section assembly and inspection rejects mark action is implemented in corresponding transmission to the leather shaving useless mark section.
2. leather as claimed in claim 1 detects cutting integration machine automatically, it is characterised in that: described detection section group Part also includes that thickness transducer, the detection of described thickness transducer reach the leather thicknesses of detection section and feed back to institute State industrial computer.
3. leather as claimed in claim 1 detects cutting integration machine automatically, it is characterised in that: described detection section group Part also includes encoder, and described encoder detects the length information of leather and feeds back to described industrial computer, obtains Cumulative length.
4. leather as claimed in claim 1 detects cutting integration machine automatically, it is characterised in that: described inspection rejects mark Section assembly includes cutting tool, device of taping, waste material panel turnover machine and labelling head device, described cutting tool Move according to the control of described industrial computer, and then at the desired location skin needing to carry out inspection rejects to reaching Leather carries out cutting inspection rejects, described in device of taping according to the control of described industrial computer or automatically move up and down, And then adhesive tape is labelled to the leather reached, described waste material panel turnover mechanism is according to the control or automatic of described industrial computer The leather reached carries out flange, and described labelling head device carries out action according to the control of described industrial computer, enters And the leather carrying out mark that needs reached is carried out mark.
5. leather as claimed in claim 1 detects cutting integration machine automatically, it is characterised in that: described cutting tool With labelling head device respectively by cylinder control action, described cylinder is all directly or by PLC electric control system Controlled to drive by described industrial computer.
6. leather as claimed in claim 1 detects cutting integration machine automatically, it is characterised in that: described inspection rejects mark The bottom of section assembly is provided with reject bin.
7. leather as claimed in claim 1 detects cutting integration machine automatically, it is characterised in that: described breeze way group Part at least includes buffer gear, and the leather that transmission is come by described buffer gear carries out U-shaped folding, and skin Leather also reaches inspection rejects mark section through described buffer gear.
8. leather as claimed in claim 1 detects cutting integration machine automatically, it is characterised in that: also include feeding section Assembly and rewinding section assembly, leather enters described detection section assembly through described feeding section assembly, through described inspection rejects Leather after mark section assembly processes reaches described rewinding section assembly.
9. leather as claimed in claim 8 detects cutting integration machine automatically, it is characterised in that: described feeding section group Part includes rolling up greatly leather support, feeding motor, feeding buffer gear and ion blowing apparatus, and leather is rotated forward Described feeding motor drive and move along described big volume cutaneous branch frame, and then can be transferred to connect described big volume skin The feeding buffer gear of leather support, the leather reached is carried out U-shaped folding by described feeding buffer gear, and Leather reaches detection section through described feeding buffer gear, and then makes leather can be transferred to described detection section group The detection platform of part, the leather that transmission is arrived by described ion blowing apparatus carries out ion blowing.
10. leather as claimed in claim 8 detects cutting integration machine automatically, it is characterised in that: described rewinding section Assembly includes that rewinding cuts instrument, coiled body, rewinding motor, rolling conveyer belt and paper web discharge and carries Fetching is put, described in cut instrument to from inspection rejects mark section transmission and come leather cut, described lapper Leather after structure will cut carries out clot, and described rewinding motor drives the running of described rolling conveyer belt, and then will Leather after clot reaches the discharge of described paper web and extraction element.
CN201620280753.7U 2016-04-06 2016-04-06 Leather detects cutting integration machine automatically Expired - Fee Related CN205720017U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620280753.7U CN205720017U (en) 2016-04-06 2016-04-06 Leather detects cutting integration machine automatically

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620280753.7U CN205720017U (en) 2016-04-06 2016-04-06 Leather detects cutting integration machine automatically

Publications (1)

Publication Number Publication Date
CN205720017U true CN205720017U (en) 2016-11-23

Family

ID=57312332

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201620280753.7U Expired - Fee Related CN205720017U (en) 2016-04-06 2016-04-06 Leather detects cutting integration machine automatically

Country Status (1)

Country Link
CN (1) CN205720017U (en)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107114866A (en) * 2017-05-02 2017-09-01 盐城市裕正精密机械有限公司 A kind of shoemaking side material cutting machine and cutting method
CN107299167A (en) * 2017-08-29 2017-10-27 颍上县金晨阳工贸有限公司 A kind of basketball leather diced system
CN108998584A (en) * 2018-08-02 2018-12-14 顾家家居股份有限公司 A kind of leather processing technique and its production line
CN110715939A (en) * 2018-07-12 2020-01-21 卓峰智慧生态有限公司 Artificial intelligence-based leather detection method and leather product production method
CN110715928A (en) * 2018-07-12 2020-01-21 卓峰智慧生态有限公司 Image type leather detection equipment
CN111334621A (en) * 2020-03-16 2020-06-26 河南中牛实业有限公司 Processing method and cutting equipment for high-grade original ecological leather
CN112119360A (en) * 2018-05-14 2020-12-22 考麦兹股份公司 Method for automatically cutting flexible sheets for shoes, leather, clothing assemblies and the like, and relative numerical control device
WO2021031362A1 (en) * 2019-08-21 2021-02-25 江苏九鼎新材料股份有限公司 Integrated system for automatic forming, picking, and inspection of grinding wheel mesh piece, and method therefor
IT202000008848A1 (en) 2020-04-24 2021-10-24 Compolab S R L METHOD AND APPARATUS FOR THE CHARACTERIZATION AND TRACING OF SKINS OR PIECES OF SKINS
TWI797625B (en) * 2021-05-18 2023-04-01 財團法人紡織產業綜合研究所 Flatness controlling method for cloth

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107114866A (en) * 2017-05-02 2017-09-01 盐城市裕正精密机械有限公司 A kind of shoemaking side material cutting machine and cutting method
CN107299167A (en) * 2017-08-29 2017-10-27 颍上县金晨阳工贸有限公司 A kind of basketball leather diced system
CN112119360A (en) * 2018-05-14 2020-12-22 考麦兹股份公司 Method for automatically cutting flexible sheets for shoes, leather, clothing assemblies and the like, and relative numerical control device
CN110715939A (en) * 2018-07-12 2020-01-21 卓峰智慧生态有限公司 Artificial intelligence-based leather detection method and leather product production method
CN110715928A (en) * 2018-07-12 2020-01-21 卓峰智慧生态有限公司 Image type leather detection equipment
CN108998584A (en) * 2018-08-02 2018-12-14 顾家家居股份有限公司 A kind of leather processing technique and its production line
CN108998584B (en) * 2018-08-02 2021-03-16 顾家家居股份有限公司 Leather processing technology and production line thereof
WO2021031362A1 (en) * 2019-08-21 2021-02-25 江苏九鼎新材料股份有限公司 Integrated system for automatic forming, picking, and inspection of grinding wheel mesh piece, and method therefor
US11707817B2 (en) 2019-08-21 2023-07-25 Jiangsu Amer New Material Co., Ltd. Integrated system for automatic forming, picking, and inspection of grinding wheel mesh piece and method therefor
CN111334621A (en) * 2020-03-16 2020-06-26 河南中牛实业有限公司 Processing method and cutting equipment for high-grade original ecological leather
IT202000008848A1 (en) 2020-04-24 2021-10-24 Compolab S R L METHOD AND APPARATUS FOR THE CHARACTERIZATION AND TRACING OF SKINS OR PIECES OF SKINS
TWI797625B (en) * 2021-05-18 2023-04-01 財團法人紡織產業綜合研究所 Flatness controlling method for cloth

Similar Documents

Publication Publication Date Title
CN205720017U (en) Leather detects cutting integration machine automatically
CN2932377Y (en) Flow-type machine visual detector
CN204035057U (en) A kind of for detecting the qualified device of bearing outside dimension
CN208021916U (en) A kind of automatic electronic device for labeling
CN201135974Y (en) Magnetic steel automatic detection system
CN110202716A (en) Waste product plastic bottle sorting system and its method for sorting
CN105671929A (en) Unit type multifunctional automatic cloth inspecting machine
CN201702119U (en) Gear apparent defect automatic optical picking machine
CN201079781Y (en) On-line accessory appearance detecting sorting machine
CN109625460A (en) A kind of raw tobacco material quality in-service monitoring device and its monitoring method
CN104959323A (en) Automatic button sorting device and sorting method thereof
CN106153629A (en) Flow path device for detection with cut crystal resistance
CN201041552Y (en) Online detection device for flange glass bug based on machine vision
CN204674955U (en) Automatic measurement banding machine
CN207723077U (en) A kind of intelligent industrial robot Material Sorting training platform
CN207806014U (en) Spool sorting system based on machine vision
CN109692826A (en) A kind of chip on-line sorting platform
CN206383671U (en) A kind of coding detects automation equipment
CN205765349U (en) A kind of flat-grinding machine with vision screening
CN205557153U (en) Multi -functional auto perching machine of unit formula
ITMN20120010A1 (en) AUTOMATIC SORTING MACHINE WITHOUT CONTACT.
CN216350286U (en) Automatic appearance detection device for injection molded part
CN106028785A (en) Bulk LED placement machine
CN207516271U (en) A kind of lithium battery inner ring automatic detecting machine
CN110567365A (en) cell-phone part automatic checkout device

Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20161123

Termination date: 20200406