CN112403928A - Intelligent cloth roll sorting system and method thereof - Google Patents
Intelligent cloth roll sorting system and method thereof Download PDFInfo
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- CN112403928A CN112403928A CN202011180924.6A CN202011180924A CN112403928A CN 112403928 A CN112403928 A CN 112403928A CN 202011180924 A CN202011180924 A CN 202011180924A CN 112403928 A CN112403928 A CN 112403928A
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- 230000007246 mechanism Effects 0.000 claims description 44
- 238000007599 discharging Methods 0.000 claims description 35
- 230000007306 turnover Effects 0.000 claims description 13
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- 230000000903 blocking effect Effects 0.000 claims description 8
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- 239000008400 supply water Substances 0.000 claims 1
- 238000013461 design Methods 0.000 description 4
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- 230000008569 process Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
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- 238000005096 rolling process Methods 0.000 description 2
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- 239000004753 textile Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
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- 230000008859 change Effects 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
Abstract
The invention provides an intelligent cloth roll sorting system and a method thereof, the system comprises a cloth roll conveying device, an identification device, a rejecting device, an automatic packing machine, a transfer device, a buffer conveying device, a sorting conveying device and a coil stripping device, wherein the cloth roll conveying device is provided with the identification device and the rejecting device, the identification device is used for reading identification code information, the identification code information is distributed to the corresponding sorting conveying device by programming control, so as to control various cloth rolls to be classified and conveyed to the corresponding sorting and conveying devices according to the identification code information, the yardage roll that can not read identification code information passes through removing devices and rejects from yardage roll conveyor, and automatic packing machine sets up in yardage roll conveyor's output, moves and carries the device to set up in automatic packing machine's output, and buffer memory conveyor's output is equipped with a plurality of letter sorting conveyor, and one side of each letter sorting conveyor is equipped with the device of unloading. The system is easy to realize automatic sorting of the yardage rolls.
Description
Technical Field
The invention relates to the technical field of textile dyeing and finishing, in particular to an intelligent sorting system and method for yardage rolls.
Background
In a textile dyeing mill, cloth inspection and rolling are required to be carried out on dyed cloth, and then the cloth is wrapped with a layer of protective film through a packaging machine and then conveyed to a designated position for classified storage. Due to the fact that the kinds of the cloth are various, the customer information is different, and the problem that the sorting task is heavy is caused. The existing sorting system can not better adapt to the actual production requirements of a weaving and dyeing factory. Therefore, the development and design of the intelligent sorting system for cloth rolls are needed.
Disclosure of Invention
In view of the above, the present invention needs to provide an intelligent sorting system for cloth rolls to realize automatic sorting of cloth rolls.
The technical scheme of the invention is as follows:
an intelligent sorting system for cloth rolls comprises cloth roll conveying devices, identification devices, removing devices, an automatic packing machine, a transfer device, a buffer conveying device, a sorting conveying device and a roll unloading device, wherein the cloth roll conveying devices are provided with the identification devices and the removing devices, the identification devices are used for reading identification code information, the identification code information is distributed to the corresponding sorting conveying devices through programming control, the cloth rolls of various types are controlled to be sorted and conveyed to the corresponding sorting conveying devices according to the identification code information, the cloth rolls which cannot read the identification code information are removed from the cloth roll conveying devices through the removing devices, the automatic packing machine is arranged at the output end of the cloth roll conveying device and is used for conveying the identified cloth rolls to the automatic packing machine for packing, the transfer device is arranged at the output end of the automatic packing machine and is used for transferring the packed cloth rolls to the buffer conveying device, the output end of the buffer conveying device is provided with a plurality of sorting conveying devices, one side of each sorting and conveying device is provided with a coil stripping device.
Furthermore, a blocking piece for blocking one side of the cloth roll is fixed on one side, opposite to the transfer device, of the buffer conveying device.
Further, letter sorting conveyor includes letter sorting frame, conveying mechanism and letter sorting driving piece, and conveying mechanism is used for carrying the yardage roll, and one side of conveying mechanism rotates and sets up on letter sorting frame, and the letter sorting driving piece sets up on letter sorting frame for drive conveying mechanism rotates the slope that predetermined angle rolled off in order to form the confession yardage roll.
Further, top one side relatively fixed of letter sorting frame has two articulated seats, and conveying mechanism's bottom surface one side is equipped with the connecting block that corresponds with each articulated seat position, has all seted up the shaft hole on each articulated seat and the connecting block to wear to establish the round pin axle and realize rotating the connection, the carriage bottom surface is equipped with bearing structure with the relative one side of connecting block, in order to support the carriage with the water flat.
The coil unloading device comprises a rack, a coil unloading frame and a coil unloading bucket, wherein the rack comprises two supporting parts which are oppositely arranged, the coil unloading frame is horizontally arranged between the two supporting parts, the coil unloading bucket comprises a first coil unloading plate and a second coil unloading plate which can be opened or closed and are arranged on the coil unloading frame, and when the first coil unloading plate and the second coil unloading plate are in a closed state, the first coil unloading plate and the second coil unloading plate form a space for containing a cloth coil; when the first coil unloading plate and the second coil unloading plate are in an open state, an outlet for allowing the cloth roll to fall is formed between the first coil unloading plate and the second coil unloading plate.
Further, first coil stripping plate includes the first plate body and is fixed in the end plate at first plate body both ends, the second coil stripping plate includes the second plate body and is fixed in the transmission portion at second plate body both ends, first plate body and second plate body are the V-arrangement to supply to form and hold the cloth groove, the end plate includes the vertical plate portion and the horizontal plate portion of body coupling, the horizontal plate portion of end plate is equipped with the guide assembly, and be used for driving the reciprocal gliding coil stripping driving piece of guide assembly, the transmission portion is connected with the sliding end of guide assembly, in order to supply to drive the second plate body and be close to or keep away from first plate body.
Further, the coil discharging device comprises a turnover mechanism arranged on the coil discharging frame, wherein the turnover mechanism comprises a rotating assembly used for rotatably installing the coil discharging hopper on the coil discharging frame and a turnover driving assembly used for driving the rotating assembly to rotate in a reciprocating mode.
Furthermore, the rotating assembly comprises two fixed seats fixed on the coil unloading frame relatively and bearings arranged on the fixed seats, rotating shafts are fixed at two ends of the coil unloading bucket, the extending end of each rotating shaft penetrates through the corresponding bearing, the overturning driving assembly comprises a first telescopic driving piece, a second telescopic driving piece, a sliding assembly, a sliding seat, a rack and a gear, the first telescopic driving piece and the sliding assembly are fixed on the coil unloading frame, the sliding seat is fixed on the sliding end of the sliding assembly, the second telescopic driving piece is fixed on the sliding seat, the first telescopic driving piece and the second telescopic driving piece are arranged oppositely in the axial direction, the telescopic rod of the first telescopic driving piece is connected with the telescopic rod of the second telescopic driving piece through a floating joint, the rack is fixed on one side of the sliding seat, and the gear is fixed on the rotating shaft at one end of the coil unloading bucket, the rack is engaged with the gear.
Further, the coil stripping frame is arranged on the rack in a lifting mode through the lifting mechanism.
The method of the intelligent yardage roll sorting system comprises the following steps that yardage rolls are conveyed to the input end of a yardage roll conveying device, the yardage roll conveying device bears the yardage rolls and conveys the yardage rolls to a recognition device and a rejection device, if the recognition device can not read the recognition code information of the yardage rolls, the yardage rolls are rejected from the yardage roll conveying device through the rejection device, if the recognition device can read the recognition code information of the yardage rolls, the recognition code information is distributed to corresponding sorting conveying devices through programming control, each sorting conveying device correspondingly distributes the same kind of yardage rolls each time, the yardage roll conveying device continuously bears the yardage rolls and conveys the yardage rolls to an automatic packing machine for packing, the packed yardage rolls are transferred to a buffer conveying device through a transfer device and then conveyed to a first sorting conveying device from the buffer conveying device, the sorting conveying device forwards conveys the yar, the sorting and conveying device moves the yardage roll from the last sorting and conveying device to the next sorting and conveying device once, when the yardage roll reaches the sorting and conveying device corresponding to the type of the yardage roll, the yardage roll is transferred to the corresponding coil unloading device at the interval when the sorting and conveying device stops running, and finally the yardage roll is unloaded to the loading vehicle through the coil unloading device.
The invention has the beneficial effects that:
according to the intelligent sorting system for the yardage rolls, the identification device is arranged on the yardage roll conveying device to read the identification code information on the yardage rolls, and the identification code information is distributed to the corresponding sorting conveying device through programming control. And conveying the identified cloth roll to an automatic packing machine for packing, transferring the cloth roll to a buffer conveying device through a transfer device, conveying the cloth roll to a corresponding sorting conveying device through the buffer conveying device, transferring the cloth roll to an unloading device at the interval when the sorting conveying device stops running, and finally unloading the cloth roll to a loading vehicle through the unloading device. Through the series of processes, yardage rolls of different types can be placed according to different customer orders and respectively unloaded onto the corresponding loading vehicles, and automatic sorting of the yardage rolls of different types is realized.
Preferred embodiments of the present invention and advantageous effects thereof will be described in further detail with reference to specific embodiments.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without limiting the invention. In the drawings, there is shown in the drawings,
FIG. 1 is a schematic diagram of a reference structure of a using state of an intelligent sorting system for yardage rolls according to the invention;
FIG. 2 is an exploded view of the sorting conveyor of the intelligent roll sorting system of the present invention;
FIG. 3 is an assembly view of the sorting and conveying device of the intelligent sorting system for yardage rolls;
FIG. 4 is a diagram showing the status of the sorting and conveying device of the intelligent sorting system for yardage rolls;
FIG. 5 is a side view of FIG. 4;
FIG. 6 is an assembly view of a first view of the coil discharge device of the intelligent sorting system for fabric rolls in accordance with the present invention;
FIG. 7 is an assembly view of a second view of the coil discharge device of the intelligent sorting system for fabric rolls in accordance with the present invention;
FIG. 8 is a reference diagram of the use state of the coil discharging device of the intelligent cloth coil sorting system;
FIG. 9 is an assembly view of the coil discharging frame, the coil discharging hopper and the turnover mechanism of the coil discharging device of the intelligent cloth coil sorting system of the invention;
FIG. 10 is an enlarged partial view of the left end of FIG. 9;
FIG. 11 is a front view of FIG. 9;
fig. 12 is a top view of fig. 9.
Names and labels of the components: cloth roll conveying device 1, identification device 2, rejecting device 3, automatic packaging machine 4, transfer device 5, buffer conveying device 6, sorting conveying device 7, unwinding device 8, cloth roll 100, loading vehicle 9, lifting plate 51, blocking member 61, sorting frame 71, conveying mechanism 72, sorting driving member 73, supporting frame 711, upper fixing rod 712, lower fixing rod 713, conveying frame 721, driving roller 722, driven roller 723, conveying belt 724, supporting member 725, conveying driving member 726, cross beam 7211, longitudinal beam 7212, supporting roller 7213, mounting groove 7210, bearing seat 727, hinged seat 714, connecting block 7214, pin 715, supporting structure 728, screw 7281, two nuts 7282, elastic pad 7283, frame 81, unwinding frame 82, unwinding bucket 83, first unwinding plate 831, second unwinding plate 832, first plate body 8311, end plate 8312, second plate body 8321, transmission part 8322, guide assembly, unwinding driving member 834, unwinding plate 8312, second plate body 8321, transmission part 8322, The lifting device comprises a guide rail 8331, a sliding block 8332, a turnover mechanism 84, a horizontal rod 821, a fixing plate 822, a rotating assembly 841, a turnover driving assembly 842, a fixed seat 8411, a rotating shaft 8412, a first telescopic driving piece 8421, a second telescopic driving piece 8422, a sliding assembly 8423, a sliding seat 8424, a rack 8425, a gear 8426, a floating joint 8427, a lifting mechanism 80, a lifting guide shaft 801, a lifting shaft sleeve 802, a chain wheel 803, a chain wheel shaft 804, a chain 805, a lifting motor 806 and a chain tensioner 807.
Detailed Description
The following detailed description of embodiments of the invention refers to the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating the present invention, are given by way of illustration and explanation only, not limitation.
Referring to fig. 1, the present invention provides an intelligent sorting system for fabric rolls, which includes a fabric roll conveying device 1, a recognition device 2, a removing device 3, an automatic packing machine 4, a transfer device 5, a buffer conveying device 6, a sorting conveying device 7, and a roll unloading device 8. The yardage roll conveying device 1 is used for conveying yardage rolls 100 attached with identification codes. The yardage roll conveying device 1 is provided with a recognition device 2 and a rejection device 3, wherein the recognition device 2 is used for reading identification code information, and the identification code information comprises information such as an order number, a customer name and yardage roll 100 specification. The identification code information is distributed to the corresponding sorting and conveying devices 7 through programming control, so that the various types of cloth rolls 100 are controlled to be sorted and conveyed to the corresponding sorting and conveying devices 7 according to the identification code information. The fabric roll 100, for which the identification code information cannot be read, is removed from the fabric roll feeding device 1 by the removing device 3. The automatic packing machine 4 is arranged at the output end of the cloth roll conveying device 1 so as to convey the identified cloth roll 100 to the automatic packing machine 4 for packing. The transfer device 5 is arranged at the output end of the automatic packaging machine 4 to transfer the packaged cloth roll 100 to the buffer conveying device 6. The output end of the buffer conveying device 6 is provided with a plurality of sorting conveying devices 7, one side of each sorting conveying device 7 is provided with a coil unloading device 8, when the cloth coil 100 is conveyed to the corresponding sorting conveying device 7, the sorting conveying device 7 stops conveying, and the cloth coil 100 is transferred to the corresponding coil unloading device 8, so that the cloth coil 100 is unloaded onto a loading vehicle 9 below the coil unloading device 8.
According to the intelligent sorting system for the yardage rolls, the identification device 2 is arranged on the yardage roll conveying device 1 to read the identification code information on the yardage rolls 100, and the identification code information is distributed to the corresponding sorting conveying device 7 through programming control. After the identified cloth roll 100 is conveyed to the automatic packing machine 4 and packed, the cloth roll 100 is transferred to the buffer conveying device 6 by the transfer device 5, the cloth roll 100 is conveyed to the corresponding sorting conveying device 7 by the buffer conveying device 6, the cloth roll 100 is transferred to the roll unloading device 8 at the interval when the sorting conveying device 7 stops operating, and finally the cloth roll 100 is unloaded to the loading vehicle 9 by the roll unloading device 8. Through the series of processes, different types of cloth rolls 100 can be placed according to different customer orders and respectively unloaded onto the corresponding loading vehicles 9, and the automatic sorting of the different types of cloth rolls 100 is realized.
In this embodiment, the yardage roll conveying device 1 is a belt conveyor. The fabric roll 100 is carried on the belt of a belt conveyor for transport. In other embodiments, the cloth roll conveying device 1 may also be a drum conveyor or other type of conveyor.
In this embodiment, the identification device 2 adopts a two-dimensional code reader, the identification code adopts a two-dimensional code, and two-dimensional code information is read through the code reader so as to be distributed to the corresponding sorting and conveying devices 7. In addition, the identification device 2 may also be a one-dimensional bar code reader, and the identification code may be a one-dimensional bar code.
The rejecting device 3 comprises a rejecting driving part and a pushing part, the rejecting driving part is fixed on one side of the cloth roll conveying device 1, and the pushing part is fixed on a driving rod of the rejecting driving part so as to push down the cloth roll 100 on the cloth roll conveying device 1 to one side. The driving part can be removed by adopting an air cylinder, and the pushing part can be a pushing plate or a pushing rod.
The automatic wrapping machine 4 is a commercially available custom-made machine for wrapping the roll 100 with a film. The transfer device 5 is provided with a lifting mechanism, the lifting mechanism comprises a lifting plate 51 capable of lifting and descending so as to bear the fabric roll 100 sent from the automatic packaging machine 4 to ascend, and the lifting plate is obliquely arranged on the lifting mechanism so as to roll onto the buffer storage conveying device 6 when the fabric roll 100 ascends to the top.
A stopper 61 for stopping the cloth roll 100 is fixed to the buffer conveyance device 6 on the side opposite to the transfer device 5. In this embodiment, the blocking member 61 is a baffle, and besides, the blocking member 61 may also be a guardrail, a block, or other equivalent blocking structure. The buffer conveying device 6 can adopt a belt conveyor or a drum conveyor and other conveying equipment.
Referring to fig. 2 to 5, the sorting and conveying device 7 includes a sorting rack 71, a conveying mechanism 72 and a sorting driving member 73. The conveying mechanism 72 is used for conveying the cloth roll 100 from the input end to the output end, and one side of the conveying mechanism 72 is rotatably arranged on the sorting rack 71. The sorting driving member 73 is disposed on the sorting frame 71, and is used for driving the conveying mechanism 72 to rotate by a predetermined angle to form a slope for the roll 100 to roll off. The conveying mechanism 72 is provided with a detecting device for detecting whether the cloth roll 100 reaches a predetermined position, so as to control the conveying mechanism 72 to stop operation, and further control the sorting driving element 73 to drive the conveying mechanism 72 to rotate so as to discharge the cloth roll 100.
The sorting rack 71 includes two supporting frames 711, an upper fixing rod 712 and a lower fixing rod 713, the two supporting frames 711 are disposed in parallel, the upper fixing rod 712 is fixedly connected to the upper side of one side of the two supporting frames 711, and the lower fixing rod 713 is fixedly connected to the other side of the two supporting frames 711 and located below the upper fixing rod 712, so that the sorting driving member 73 is installed to rotate the conveying mechanism 72.
The conveying mechanism 72 includes a conveying frame 721, a driving roller 722, a driven roller 723, a conveying belt 724, a supporting member 725, and a conveying driving member 726. A drive roller 722 and a driven roller 723 are rotatably attached to both ends of the carriage 721, respectively, and a conveyor belt 724 is wound around the drive roller 722 and the driven roller 723. The support 725 is secured to the carrier 721 to support the upper run of the conveyor belt 724. The supporting member 725 may be a supporting plate fixed to the top surface of the carrier 721. The conveying driving member 726 is fixed to the conveying frame 721, and an output shaft of the conveying driving member 726 is connected to a central shaft of the drive roller 722 in a transmission manner. The transport drive 726 is preferably rotated by a motor. It is understood that the conveyor 72 may be a belt conveyor, a roller conveyor or other equivalent conveyor as is known in the art.
The carrier 721 includes two cross members 7211 arranged in parallel, two longitudinal members 7212 fixed near both ends of the two cross members 7211, respectively, and a support roller 7213 rotatably installed between the two cross members 7211 for rolling-supporting the down-stream section of the conveyor 724.
Mounting grooves 7210 are respectively formed at two ends of each cross beam 7211, a bearing seat 727 is fixedly arranged in each mounting groove 7210, a bearing is arranged in each bearing seat 727, and central shafts of the driving roller 722 and the driven roller 723 penetrate through the corresponding bearings. The arrangement is convenient for smoothly realizing the rotation of the driving roller 722 and the driven roller 723, and the structure is regular, firm and compact, and the installation is convenient.
Two hinged seats 714 are relatively fixed on one side of the top of the sorting frame 71, a connecting block 7214 corresponding to each hinged seat 714 is arranged on one side of the bottom surface of the conveying frame 721, and shaft holes are formed in each hinged seat 714 and each connecting block 7214 so as to penetrate through the pin shaft 715 to realize rotary connection. The underside of the carriage 721 opposite the junction block 7214 is provided with two support structures 728 for horizontally supporting the carriage 721. The support structure 728 includes a threaded rod 7281, two nuts 7282, and a resilient pad 7283. The threaded rod 7281 is fixed to the cross member 7211 of the carriage 721 so as to be adjustable in position in the axial direction of the threaded rod 7281 by means of two nuts 7282. The cross section of crossbeam 7211 is the U-shaped, and crossbeam 7211 includes integrative upper sidewall, connecting wall and the lower lateral wall of connecting, and the through-hole that supplies screw 7281 to wear to establish is seted up to the lower lateral wall of crossbeam 7211, and two nuts 7282 spiro union are on screw 7281, and this lower lateral wall of two nuts 7282 centre gripping and fixed screw 7281 from top to bottom. An elastic pad 7283 is provided at the bottom end of the screw 7281 to provide a cushioning effect.
The sorting driving member 73 can be a telescopic driving member such as an air cylinder, a hydraulic cylinder or an electric cylinder, so as to drive the conveying mechanism 72 to rotate through a telescopic rod.
Sorting conveyor 7 is through setting up rotatable conveying mechanism 72 on letter sorting frame 71, through letter sorting driving piece 73 drive conveying mechanism 72 rotation and form the slope for yardage roll 100 on conveying mechanism 72 can rely on its self action of gravity to roll down along the slope and drop to the device 8 that unloads, and design simple structure like this, be convenient for make, the cost is lower, the operation is reliable, easily realizes the transfer of yardage roll 100, is favorable to improving letter sorting efficiency.
Referring to fig. 6 to 8, the coil stripping device 8 includes a frame 81, a coil stripping frame 82 and a coil stripping bucket 83. The frame 81 includes two support portions arranged opposite to each other, and the coil discharging frame 82 is horizontally arranged between the two support portions. The coil discharging bucket 83 includes a first coil discharging plate 831 and a second coil discharging plate 832 which are openably or closably disposed on the coil discharging rack 82, and when the first coil discharging plate 831 and the second coil discharging plate 832 are in a closed state, the first coil discharging plate 831 and the second coil discharging plate 832 form a space for accommodating the cloth roll 100. When the first coil discharge plate 831 and the second coil discharge plate 832 are in an open state, an outlet for the cloth roll 100 to fall is formed between the first coil discharge plate 831 and the second coil discharge plate 832.
The coil stripping device 8 is provided with a horizontal coil stripping frame 82 on a frame 81, and a coil stripping bucket 83 which can be opened or closed is arranged on the coil stripping frame 82. The coil-unloading hopper 83 can first carry the fabric roll 100 by the first coil-unloading plate 831 and the second coil-unloading plate 832, and then unload the fabric roll 100 by opening the first coil-unloading plate 831 and the second coil-unloading plate 832. The design structure is simple, the manufacturing cost is low, automatic coil unloading of the cloth roll 100 is easy to realize, and the sorting efficiency is improved.
Referring to fig. 9, as a preferred embodiment, the first coil relief plate 831 includes a first plate 8311 and end plates 8312 fixed to two ends of the first plate 8311. The second coil unloading plate 832 includes a second plate body 8321 and transmission portions 8322 fixed at two ends of the second plate body 8321. The first plate 8311 and the second plate 8321 are arranged in a V-shape to form a cloth accommodating groove. The end plate 8312 includes a vertical plate portion and a horizontal plate portion integrally connected in an L-shape. The transverse plate portion of the end plate 8312 is provided with a guide member 833 and an unwinding drive 834 for driving the guide member 833 to slide reciprocally. The transmission part 8322 is connected to the sliding end of the guide member 833 for driving the second plate 8321 to approach or depart from the first plate 8311. When the second plate 8321 is close to the first plate 8311, the first plate 8311 and the second plate 8321 form a cloth accommodating groove. When the second plate 8321 is away from the first plate 8311, an outlet for the cloth roll 100 to fall down is formed between the first plate 8311 and the second plate 8321.
In this embodiment, the guide member 833 employs a guide rail 8331 fixed to a horizontal plate portion of the end plate 8312 and a slider 8332 slidably provided on the guide rail 8331. The coil-removing driving element 834 is fixed on the transverse plate part of the end plate 8312, and the telescopic rod of the coil-removing driving element 834 is connected with the sliding block 8332 so as to drive the sliding block 8332 to slide back and forth along the guide rail 8331. The unwind drive 834 is preferably an air cylinder having a piston rod connected to the slide 8332. It will be appreciated that the guide member 833 may also employ a guide shaft and a linear bearing slidably disposed on the guide shaft.
In the above embodiment, the first plate 8311 and the second plate 8321 are moved in a translational motion to remove the yardage roll 100. It is understood that the first plate 8311 and the second plate 8321 may also be rotated to remove the roll 100. For example, connecting shafts are fixed at two ends of the first plate body 8311 and the second plate body 8321, and the first plate body 8311 and the second plate body 8321 are driven to rotate by driving the connecting shafts to rotate correspondingly, so that the V-shaped first plate body 8311 and the V-shaped second plate body 8321 become the parallel first plate body 8311 and the parallel second plate body 8321, and the cloth roll 100 is detached from between the parallel first plate body 8311 and the parallel second plate body 8321.
Referring to fig. 10 to 12, in order to stack the plurality of fabric rolls 100 on the loading cart 9 more smoothly and orderly, the unwinding device 8 further includes a turning mechanism 84 disposed on the unwinding frame 82 for driving the unwinding hopper 83 to turn left and right, so that the fabric rolls 100 on the unwinding hopper 83 can roll down onto the loading cart 9 from both sides of the unwinding hopper 83. The unloading bucket 83 has three working states in the left-right turning process, namely a left-side turning state, a right-side turning state and a cloth roll bearing state between the left-side turning state and the right-side turning state. When the unwinding bucket 83 is in the state of carrying the fabric roll, the fabric roll 100 can be unwound by opening the first unwinding plate 831 and the second unwinding plate 832. Therefore, the plurality of yardage rolls 100 are orderly stacked in the middle space and the two side spaces of the loading vehicle 9 respectively, the yardage rolls 100 can be effectively stacked flatly and layer by layer, the problem that the yardage rolls 100 are too large in rolling in the stacking process to cause stacking disorder is avoided, and the cloth loading space of the loading vehicle 9 is utilized to the maximum extent.
The unwinding frame 82 includes two horizontal rods 821 arranged in parallel and two fixing plates 822 fixed to two ends of the two horizontal rods 821, respectively. The turnover mechanism 84 is disposed on the fixing plate 822, and both ends of the coil discharging bucket 83 are mounted on the two fixing plates 822 so as to be capable of being turned left and right by the turnover mechanism 84.
The turnover mechanism 84 includes a rotation assembly 841 for rotatably mounting the discharge bucket 83 on the discharge frame 82 and a turnover driving assembly 842 for driving the rotation assembly 841 to rotate reciprocally.
As a preferred embodiment, the rotating assembly 841 includes two fixing seats 8411 fixed to the fixing plate 822 of the coil discharging frame 82, and bearings installed on the fixing seats 8411, and the rotating shaft 8412 is fixed to both ends of the coil discharging bucket 83, and specifically, the rotating shaft 8412 may be fixed to the end plate 8312. The protruding end of each rotating shaft 8412 is inserted into a corresponding bearing.
As a preferred embodiment, the flipping driving assembly 842 comprises a first telescopic driving member 8421, a second telescopic driving member 8422, a sliding assembly 8423, a sliding seat 8424, a rack 8425 and a gear 8426. The first telescopic driving element 8421 and the sliding element 8423 are fixed on the fixing plate 822 of the coil-unloading frame 82, the sliding seat 8424 is fixed on the sliding end of the sliding element 8423, and the second telescopic driving element 8422 is fixed on the sliding seat 8424. The first telescopic driving element 8421 and the second telescopic driving element 8422 are axially arranged oppositely, and the telescopic rod of the first telescopic driving element 8421 is connected with the telescopic rod of the second telescopic driving element 8422 through a floating joint 8427. The rack 8425 is fixed to one side of the sliding seat 8424, the gear 8426 is fixed to a rotating shaft 8412 at one end of the coil discharging hopper 83, and the rack 8425 and the gear 8426 are installed in a meshed manner.
In this embodiment, the sliding assembly 8423 is a slider-slide assembly, and in addition, a guide rod and guide sleeve assembly may be used.
In this embodiment, the first telescopic driving element 8421 and the second telescopic driving element 8422 are both air cylinders, and hydraulic cylinders or electric cylinders may be used. It is understood that the second telescopic driving member 8422 may be omitted, and the first telescopic driving member 8421 may be an electric cylinder, and the telescopic rod of the electric cylinder is directly connected to the sliding seat 8424.
The telescopic rod of the first telescopic driving element 8421 is connected to the telescopic rod of the second telescopic driving element 8422 by a floating joint 8427. When the telescopic rods of the first telescopic driving element 8421 and the second telescopic driving element 8422 are both extended, the coil discharging hopper 83 is in a left-side dumping state. When the telescopic rods of the first telescopic driving element 8421 and the telescopic rods of the second telescopic driving element 8422 are retracted, the coil discharging hopper 83 is in a right-side dumping state. When one of the telescopic rod of the first telescopic driving member 8421 and the telescopic rod of the second telescopic driving member 8422 extends and the other one retracts, the coil discharging hopper 83 is in a cloth roll bearing state. In this way, three operating states of the stripping bucket 83 are easily achieved: a left side dumping state, a right side dumping state and a cloth roll bearing state. The design structure is simple, the installation is convenient, the manufacturing cost is low, and the mechanical operation is stable and reliable.
It is understood that the flipping driving assembly 842 can also use a motor to drive the rotating shaft 8412 to rotate forward and backward to realize the operation of the coil discharging hopper 83, but the manufacturing cost is higher compared with the cylinder driving.
Referring to fig. 6 and 7, in order to correspondingly adjust the height of the fabric falling from the fabric discharging hopper 83 according to the height change of the fabric roll 100 on the loading vehicle 9, the intelligent fabric roll sorting system further includes a lifting mechanism 80, and the fabric roll discharging frame 82 is arranged on the rack 81 in a lifting manner through the lifting mechanism 80. The height of the cloth roll 100 in the loading vehicle 9 is detected by the detection device, so that the height of the coil discharging hopper 83 on the coil discharging frame 82 is correspondingly controlled, the cloth roll 100 falls at a lower height as much as possible, and the impact effect when the cloth roll 100 falls is reduced.
The lifting mechanism 80 includes a lifting guide shaft 801, a lifting bushing 802, a sprocket 803, a sprocket shaft 804, a chain 805, and a lifting motor 806. Two parallel and vertically arranged lifting guide shafts 801 are fixed on the supporting part at each end of the frame 81. Two lifting shaft sleeves 802 are fixed on the fixing plate 822 at each end of the coil-removing frame 82, and the two lifting shaft sleeves 802 at each end are respectively slidably sleeved on the two lifting guide shafts 801 at the corresponding end. Two rotatable chain wheels 803 which are correspondingly arranged up and down are fixed on the supporting part at each end of the frame 81. Two chain wheels 803 at each end of the frame 81 are wound with a chain 805, two ends of the chain 805 are fixed on a fixing plate 822 of the unwinding frame 82 through chain tensioners 807, and one side of the chain 805 is arranged in a hole on the fixing plate 822. The two sprockets 803 above are fixedly connected through a sprocket shaft 804, two ends of the sprocket shaft 804 are respectively rotatably mounted on the supporting parts at two ends of the frame 81, and the sprocket shaft 804 is driven to rotate by a lifting motor 806 fixed on the frame 81, so that the two sprockets 803 on the sprocket shaft 804 are driven to synchronously rotate, and then the two sprockets 803 below are driven to synchronously rotate through a chain 805. The chain 805 drives the unwinding frame 82 to ascend and descend while rotating around the sprocket 803. In this way, the height of the coil discharging hopper 83 can be conveniently controlled according to the height of the cloth coil 100 on the loading vehicle 9.
The working principle of the intelligent yardage roll sorting system is as follows: the yardage roll 100 is conveyed to the input end of the yardage roll conveying device 1, and the yardage roll conveying device 1 carries the yardage roll 100 and conveys the yardage roll to the recognition device 2 and the rejection device 3. If the identification device 2 cannot read the identification code information of the roll 100, the roll is removed from the roll feeder 1 by the removing device 3. If the identification device 2 can read the identification code information of the cloth roll 100, the identification code information is distributed to the corresponding sorting and conveying devices 7 by programming control, each sorting and conveying device 7 correspondingly distributes the cloth roll 100 of the same type each time, and the cloth roll conveying device 1 continuously bears the cloth roll 100 and conveys the cloth roll 100 to the automatic packing machine 4 for packing. The cloth roll 100 after being packed is transferred to the buffer conveying device 6 through the transfer device 5, and then is conveyed to the first sorting conveying device 7 from the buffer conveying device 6, the sorting conveying device 7 moves forwards to convey the cloth roll 100 according to a certain beat and a certain stroke every time, and the sorting conveying device 7 moves the cloth roll 100 from the last sorting conveying device 7 to the next sorting conveying device 7 every time. When the cloth roll 100 reaches the sorting conveyor 7 corresponding to the type of the cloth roll 100, the cloth roll 100 is transferred to the corresponding unwinding device 8 at an interval when the sorting conveyor 7 stops operating, and finally is unloaded onto the loading cart 9 by the unwinding device 8.
Any combination of the various embodiments of the present invention should be considered as disclosed in the present invention, unless the inventive concept is contrary to the present invention; within the scope of the technical idea of the invention, any combination of various simple modifications and different embodiments of the technical solution without departing from the inventive idea of the present invention shall fall within the protection scope of the present invention.
Claims (10)
1. The utility model provides a yardage roll intelligence letter sorting system, includes yardage roll conveyor (1), yardage roll conveyor (1) are used for carrying yardage roll (100) that paste the identification code, its characterized in that: the cloth roll sorting and conveying device further comprises an identification device (2), a removing device (3), an automatic packing machine (4), a transferring device (5), a buffer conveying device (6), a sorting conveying device (7) and a coil unloading device (8), wherein the identification device (2) and the removing device (3) are arranged on the cloth roll conveying device (1), the identification device (2) is used for reading identification code information, the identification code information is distributed to the corresponding sorting conveying device (7) through programming control, various cloth rolls (100) are controlled to be sorted and conveyed to the corresponding sorting conveying device (7) according to the identification code information, the cloth rolls (100) which cannot read the identification code information are removed from the cloth roll conveying device (1) through the removing device (3), the automatic packing machine (4) is arranged at the output end of the cloth roll conveying device (1) so as to convey the identified cloth rolls (100) to the automatic packing machine (4) for packing, move and carry device (5) and set up in the output of automatic packing machine (4) to on transferring cloth book (100) after packing to buffer memory conveyor (6), buffer memory conveyor (6)'s output is equipped with a plurality of letter sorting conveyor (7), and one side of each letter sorting conveyor (7) is equipped with coil stripping device (8).
2. The intelligent yardage roll sorting system of claim 1, wherein: a blocking piece (61) for blocking one side of the cloth roll (100) is fixed on one side of the buffer conveying device (6) opposite to the transfer device (5).
3. The intelligent yardage roll sorting system of claim 1, wherein: sorting conveyor (7) is including letter sorting frame (71), conveying mechanism (72) and letter sorting driving piece (73), and conveying mechanism (72) are used for carrying yardage roll (100), and one side of conveying mechanism (72) is rotated and is set up on letter sorting frame (71), and letter sorting driving piece (73) set up on letter sorting frame (71) for drive conveying mechanism (72) rotate predetermined angle in order to form the slope that supplies yardage roll (100) to roll off.
4. The intelligent yardage roll sorting system of claim 3, wherein: the utility model discloses a letter sorting frame, including letter sorting frame (71), the top of letter sorting frame (71) is fixed with two articulated seats (714) relatively in one side, the bottom surface one side of conveying mechanism (72) is equipped with connecting block (7214) that correspond with each articulated seat (714) position, the shaft hole has all been seted up on each articulated seat (714) and connecting block (7214) to the confession is worn to establish round pin axle (715) and is realized rotating the connection, conveying frame (721) bottom surface and connecting block (7214) relative one side are equipped with bearing structure (728), support conveying frame (721) is supported in order to supply water.
5. The intelligent yardage roll sorting system of claim 1, wherein: the coil unloading device (8) comprises a rack (81), a coil unloading frame (82) and a coil unloading bucket (83), the rack (81) comprises two supporting parts which are oppositely arranged, the coil unloading frame (82) is horizontally arranged between the two supporting parts, the coil unloading bucket (83) comprises a first coil unloading plate (831) and a second coil unloading plate (832) which can be opened or closed and are arranged on the coil unloading frame (82), and when the first coil unloading plate (831) and the second coil unloading plate (832) are in a closed state, the first coil unloading plate (831) and the second coil unloading plate (832) form a space for accommodating the cloth coil (100); when the first coil discharging plate (831) and the second coil discharging plate (832) are in an opening state, an outlet for the cloth roll (100) to fall is formed between the first coil discharging plate (831) and the second coil discharging plate (832).
6. The intelligent yardage roll sorting system of claim 5, wherein: first unload roll board (831) including first plate body (8311) and be fixed in end plate (8312) at first plate body (8311) both ends, second unload roll board (832) include second plate body (8321) and be fixed in transmission portion (8322) at second plate body (8321) both ends, first plate body (8311) and second plate body (8321) are the V-arrangement to supply to form and hold the cloth groove, end plate (8312) are including the riser portion and the horizontal plate portion of body coupling, the horizontal plate portion of end plate (8312) is equipped with direction subassembly (833), and be used for driving direction subassembly (833) reciprocating sliding to unload roll driving piece (834), transmission portion (8322) are connected with the sliding end of direction subassembly (833), in order to drive second plate body (8321) and be close to or keep away from first plate body (8311).
7. The intelligent yardage roll sorting system of claim 5, wherein: the coil unloading device comprises a turnover mechanism (84) arranged on a coil unloading frame (82), wherein the turnover mechanism (84) comprises a rotating component (841) used for rotatably installing a coil unloading bucket (83) on the coil unloading frame (82) and a turnover driving component (842) used for driving the rotating component (841) to rotate in a reciprocating manner.
8. The intelligent yardage roll sorting system of claim 7, wherein: the rotating assembly (841) comprises two fixed seats (8411) which are relatively fixed on the coil unloading frame (82) and bearings which are arranged on the fixed seats (8411), rotating shafts (8412) are fixed at two ends of a coil unloading hopper (83), the extending end of each rotating shaft (8412) penetrates through the corresponding bearing, the overturning driving assembly (842) comprises a first telescopic driving piece (8421), a second telescopic driving piece (8422), a sliding assembly (8423), a sliding seat (8424), a rack (8425) and a gear (8426), the first telescopic driving piece (8421) and the sliding assembly (8423) are fixed on the coil unloading frame (82), the sliding seat (8424) is fixed on the sliding end of the sliding assembly (8423), the second telescopic driving piece (8422) is fixed on the sliding seat (8424), the first driving piece (8421) and the second telescopic driving piece (8422) are axially arranged relatively, the telescopic rod of the first telescopic driving piece (8421) is connected with the telescopic rod of the second telescopic driving piece (8422) through a floating joint (8427), a rack (8425) is fixed on one side of a sliding seat (8424), a gear (8426) is fixed on a rotating shaft (8412) at one end of the coil discharging hopper (83), and the rack (8425) and the gear (8426) are installed in a meshed mode.
9. The intelligent yardage roll sorting system of claim 5, wherein: comprises a lifting mechanism (80), and a coil unloading frame (82) is arranged on a rack (81) in a lifting way through the lifting mechanism (80).
10. A method of the intelligent sorting system for cloth rolls according to any one of claims 1 to 9, wherein: the method comprises the following steps that cloth rolls (100) are conveyed to the input end of a cloth roll conveying device (1), the cloth roll conveying device (1) bears the cloth rolls (100) and conveys the cloth rolls to a recognition device (2) and a rejection device (3), if the recognition device (2) cannot read the recognition code information of the cloth rolls (100), the cloth rolls are rejected from the cloth roll conveying device (1) through the rejection device (3), if the recognition device (2) can read the recognition code information of the cloth rolls (100), the recognition code information is distributed to corresponding sorting conveying devices (7) through programming control, each sorting conveying device (7) correspondingly distributes the same type of cloth rolls (100) every time, the cloth roll conveying device (1) continuously bears the cloth rolls (100) and conveys the cloth rolls to an automatic packing machine (4) for packing, and the packed cloth rolls (100) are transferred to a transfer device (5) to a buffer conveying device (6), then the cloth rolls are conveyed to a first sorting conveying device (7) from the buffer conveying device (6), the sorting conveying device (7) forwards moves and conveys the cloth rolls (100) according to a certain beat and a certain stroke every time, the sorting conveying device (7) moves the cloth rolls (100) from the last sorting conveying device (7) to the next sorting conveying device (7) every time, when the cloth rolls (100) reach the sorting conveying devices (7) corresponding to the types of the cloth rolls (100), the cloth rolls (100) are transferred to the corresponding roll unloading devices (8) at intervals when the sorting conveying devices (7) stop running, and finally the cloth rolls are unloaded onto a loading vehicle (9) through the roll unloading devices (8).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011180924.6A CN112403928A (en) | 2020-10-29 | 2020-10-29 | Intelligent cloth roll sorting system and method thereof |
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| CN202011180924.6A CN112403928A (en) | 2020-10-29 | 2020-10-29 | Intelligent cloth roll sorting system and method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113581820A (en) * | 2021-07-28 | 2021-11-02 | 湖北住方科技有限公司 | Caching device and caching method for aluminum alloy section |
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