CN111703837A - Automatic bobbin arranging machine - Google Patents
Automatic bobbin arranging machine Download PDFInfo
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- CN111703837A CN111703837A CN202010600229.4A CN202010600229A CN111703837A CN 111703837 A CN111703837 A CN 111703837A CN 202010600229 A CN202010600229 A CN 202010600229A CN 111703837 A CN111703837 A CN 111703837A
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- bobbin
- detected
- driving motor
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- sorting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/0002—Inspection of images, e.g. flaw detection
- G06T7/0004—Industrial image inspection
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06V—IMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
- G06V10/00—Arrangements for image or video recognition or understanding
- G06V10/40—Extraction of image or video features
- G06V10/56—Extraction of image or video features relating to colour
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
- B65G2203/044—Optical
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T2207/00—Indexing scheme for image analysis or image enhancement
- G06T2207/30—Subject of image; Context of image processing
- G06T2207/30108—Industrial image inspection
- G06T2207/30124—Fabrics; Textile; Paper
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Mechanical Engineering (AREA)
- Multimedia (AREA)
- Quality & Reliability (AREA)
- Computer Vision & Pattern Recognition (AREA)
- Sorting Of Articles (AREA)
Abstract
The invention provides an automatic bobbin tube sorting machine which comprises a feeding mechanism, wherein a rolling mechanism is arranged on one side of the feeding mechanism, a tube sorting mechanism is arranged on one side of the rolling mechanism, a conveying sorting mechanism is arranged on one side of the tube sorting mechanism, and a plurality of sorting baskets are arranged on one side of the conveying sorting mechanism; the rolling mechanism comprises two support rods, a plurality of rolling rods are rotatably connected between the two support rods, and the top ends of the two support rods are arranged at the tail end of the feeding mechanism, and the scheme of the invention comprises the following steps: through the transport letter sorting mechanism that is equipped with, the spool rolls into to the conveyer trough through the deflector, transports through the conveyer belt, discerns the spool colour through colour discernment sensor, and when detecting the spool colour and save the colour unanimous, electric putter will treat that the spool of letter sorting releases through the opening that conveyer trough one side was seted up, falls into the spout, slides in the letter sorting basket through the spout, the staff's transport of being convenient for.
Description
Technical Field
The invention belongs to the technical field of textile machinery, and particularly relates to an automatic bobbin arranging machine.
Background
The bobbin sorting machine is a device for sorting the spun yarn bobbins, can quickly sort the spun yarn bobbins output on a bobbin winder line, most of the spun yarn bobbins are empty, but a small number of spun yarn bobbins with yarns exist, manual sorting is often adopted when the spun yarn bobbins are sorted, the spun yarn bobbins with yarns of different colors are picked out and sorted, the sorting method is low in efficiency, eyes are sore due to manual long-time operation, the error rate of bobbin sorting is improved, people can feel sore in waist and back when the people sit to pick and sort the spun yarn bobbins, and the production cost of enterprises is increased due to the fact that the people sit to sort the spun yarn bobbins frequently.
Disclosure of Invention
The invention aims to provide an automatic bobbin sorting machine, and aims to solve the problems that in the prior art, when bobbins are sorted manually, the error rate is high, and when multiple persons work, the production cost of an enterprise is increased.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic bobbin tube sorting machine comprises a feeding mechanism, wherein a rolling-down mechanism is arranged on one side of the feeding mechanism, a tube sorting mechanism is arranged on one side of the rolling-down mechanism, a conveying sorting mechanism is arranged on one side of the tube sorting mechanism, and a plurality of sorting baskets are arranged on one side of the conveying sorting mechanism;
the roll-down mechanism comprises two support rods, a plurality of rolling rods are rotatably connected between the two support rods, and the top ends of the two support rods are arranged at the tail end of the feeding mechanism.
In order to feed the device, as a preferable mode of the invention, the feeding mechanism comprises a conveyor belt, a fixed seat is arranged on one side of the conveyor belt, a first driving motor is fixedly connected to the top end of the fixed seat, an output shaft of the first driving motor is rotatably connected with a conveying roller of the conveyor belt, the conveying roller of the conveyor belt is rotatably connected with a support frame, and the first driving motor is arranged on one side far away from the support rod.
In order to arrange the bobbins, as a preferred option of the present invention, the bobbin arranging mechanism includes a housing, a cavity is formed in the housing, an optical axis is rotationally connected in the cavity, grooves are equidistantly formed on the optical axis, a second driving motor is arranged on one side of the housing, an output shaft of the second driving motor penetrates through the housing and is rotationally connected with the optical axis, a feeding port is formed on one side close to the supporting rod, a feeding plate is fixedly connected to an outlet of the feeding port, a discharging port is formed on one side far away from the supporting rod, and a guide plate is fixedly connected to an outlet of the discharging port.
In order to convey and sort the bobbins, as a preferred embodiment of the present invention, the conveying and sorting mechanism comprises a workbench, one side of the workbench is fixedly connected with a conveying groove, the other side of the workbench is fixedly connected with a PLC control panel, the conveying groove is rotatably connected with a conveying belt, one side of the conveying groove is provided with a plurality of openings, the plurality of openings are rotatably connected with a baffle, the top end of the other side of the conveying groove is fixedly connected with a plurality of color recognition sensors, the plurality of color recognition sensors are respectively arranged corresponding to the plurality of openings, the bottoms of the plurality of color sensors are positioned on the inner wall of the conveying groove and are fixedly connected with an electric push rod, one side of the conveying groove is positioned on the top end of the workbench and is fixedly connected with a third driving motor, an output shaft of the third driving motor penetrates through the side wall, the sorting basket is characterized in that the openings are fixedly connected with sliding grooves, and the sorting baskets are located at the bottoms of the sliding grooves respectively.
In order to better sort the bobbins, it is preferable that the number of the sorting baskets, the color recognition sensors, the openings, the baffles, the chutes and the electric push rods is 3.
In order to enable the device to work normally, as an optimized option of the invention, the first driving motor, the second driving motor and the third driving motor are all electrically connected with an external power supply through the PLC control panel, and the three color recognition sensors and the three electric push rods are also all electrically connected with the external power supply through the PLC control panel.
As a preferable aspect of the present invention, the present invention further includes: a detection mechanism;
the detection mechanism is arranged at one end of the feeding mechanism, and is provided with an infrared sensor, a high-definition camera, a pressure sensor and a controller;
the controller is connected with the infrared sensor, the high-definition camera and the pressure sensor;
the infrared sensor is used for scanning and detecting the bobbin to be detected placed on the detection mechanism;
the high-definition camera is used for carrying out image detection on the bobbin to be detected placed on the detection mechanism;
the pressure sensor is used for detecting the pressure of the bobbin to be detected placed on the detection mechanism;
the controller is used for verifying whether the bobbin to be detected is qualified or not according to the scanning detection result of the infrared sensor, the image detection result of the high-definition camera and the pressure detection result of the pressure sensor, and comprises the following steps:
the controller is used for calculating a structure qualified value A1 of the bobbin to be detected according to the scanning detection result of the infrared sensor;
wherein n1 represents the infrared scan included in the scan detection resultThe total number of coordinate points; i represents the ith point in the n1 infrared scanning coordinate points; f. ofiStructural information representing the ith infrared scanning coordinate point; w is aiA defect structure correction factor representing the ith infrared scanning coordinate point; f represents the standard structure information of the bobbin to be detected corresponding to the n1 infrared scanning coordinate points; w represents the standard structure correction factors of the bobbins to be detected corresponding to the n1 infrared scanning coordinate points; Π represents the cumulative multiplication symbol;
the controller is used for calculating an appearance qualified value A2 of the bobbin to be detected according to the image detection result of the high-definition camera;
wherein n2 represents the total number of image pixels contained in the image detection result; j represents the jth pixel point in the n2 image pixel points; h isjPixel information representing a jth image pixel point; y isjA pixel correction factor representing a jth image pixel point; h represents the standard pixel information of the bobbin to be detected corresponding to the n2 image pixel points; y represents the standard pixel correction factor of the bobbin to be detected corresponding to the n2 image pixel points; Π represents the cumulative multiplication symbol;
the controller is used for calculating a pressure value A3 of the bobbin to be detected according to the pressure detection result of the pressure sensor;
the controller is used for obtaining a comprehensive value of the yarn tube to be detected according to the structure qualified value A1, the appearance qualified value A2 and the pressure value A3;
when the comprehensive value is larger than or equal to a preset value, the bobbin to be detected is transmitted to the feeding mechanism based on a transmission assembly arranged on the detection mechanism;
otherwise, the bobbin to be detected is conveyed into a containing box arranged on one side of the feeding mechanism through the conveying assembly.
Compared with the prior art, the invention has the beneficial effects that:
1) through being equipped with reason pipe mechanism, the spool rolls through the roll bar and falls to the pan feeding board on, because the reason of gravity can make the major part fall earlier, and the spool rolls through the pan feeding board and goes out to the pan feeding mouth to fall into the ditch inslot that the optical axis was seted up, rotate through second driving motor and drive the optical axis and rotate, make the spool that falls into in the ditch groove transport to the discharge gate, carry to carry through the deflector and sort in carrying letter sorting mechanism.
2) Through the transport letter sorting mechanism that is equipped with, the spool rolls into to the conveyer trough through the deflector, transports through the conveyer belt, discerns the spool colour through colour discernment sensor, and when detecting the spool colour and save the colour unanimous, electric putter will treat that the spool of letter sorting releases through the opening that conveyer trough one side was seted up, falls into the spout, slides in the letter sorting basket through the spout, the staff's transport of being convenient for.
3) Through setting up detection mechanism and setting up the containing box, be convenient for effectively filter the spool that will verify unqualified, and through setting up infrared sensor, high definition digtal camera and pressure sensor, be convenient for to it wait to detect the spool and carry out the comprehensive testing of structure, outward appearance and pressure tripartition, be convenient for improve the detection efficiency who treats the detection spool, the follow-up reliability of carrying on material loading, letter sorting of effectual assurance.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of a feeding mechanism according to the present invention;
FIG. 3 is a schematic view of the roll-off mechanism of the present invention;
FIG. 4 is a schematic structural diagram of a pipe management mechanism according to the present invention;
FIG. 5 is a schematic structural view of a conveying and sorting mechanism of the present invention;
fig. 6 is a PLC control circuit diagram of the present invention.
In the figure: 1. a feeding mechanism; 11. a conveyor belt; 12. a fixed seat; 13. a first drive motor; 14. a support frame; 2. a roll-off mechanism; 21. a support bar; 22. a roll bar; 3. a pipe arranging mechanism; 31. a housing; 32. a chamber; 33. an optical axis; 34. a second drive motor; 35. a feeding port; 36. feeding a plate; 37. a discharge port; 38. a guide plate; 4. a conveying and sorting mechanism; 41. a work table; 42. a conveying trough; 43. a PLC control panel; 44. an opening; 45. a baffle plate; 46. a color recognition sensor; 47. an electric push rod; 48. a third drive motor; 49. a chute; 5. a sorting basket.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides the following technical solutions: an automatic bobbin tube sorting machine comprises a feeding mechanism 1, wherein a rolling mechanism 2 is arranged on one side of the feeding mechanism 1, a tube sorting mechanism 3 is arranged on one side of the rolling mechanism 2, a conveying sorting mechanism 4 is arranged on one side of the tube sorting mechanism 3, and a plurality of sorting baskets 5 are arranged on one side of the conveying sorting mechanism 4;
the roll-off mechanism 2 comprises two support rods 21, a plurality of roll rods 22 are rotatably connected between the two support rods 21, and the top ends of the two support rods 21 are arranged at the tail end of the feeding mechanism 1.
Preferably, feed mechanism 1 includes conveyer belt 11, and 11 one sides of conveyer belt are provided with fixing base 12, and the first driving motor 13 of fixing base 12 top fixedly connected with, the output shaft of first driving motor 13 and the transfer roller of conveyer belt 11 rotate to be connected, and the transfer roller of conveyer belt 11 rotates with support frame 14 to be connected, and first driving motor 13 sets up in keeping away from bracing piece 21 one side.
When specifically using, first driving motor 13 rotates and drives the transfer roller and rotate, drives conveyer belt 11 then and rotates and carry the spool, and the spool is carried to conveyer belt 11 tail end, falls to on rolling bar 22, rolls to reason pipe mechanism 3 through rolling bar 22, because the factor of gravity, the spool major part falls earlier, then with the unanimous arrangement of spool major part orientation, the spool is carried to carrying letter sorting mechanism 4 through reason pipe mechanism 3, through carrying letter sorting mechanism 4 with the spool letter sorting of winding different colour yarns to in the letter sorting basket 5 of difference.
Preferably, reason pipe mechanism 3 includes casing 31, the cavity 32 has been seted up in the casing 31, the cavity 32 internal rotation is connected with optical axis 33, the slot has been seted up to equidistance on the optical axis 33, casing 31 one side is provided with second driving motor 34, the output shaft of second driving motor 34 runs through casing 31 and is connected with optical axis 33 rotation, be close to bracing piece 21 one side and seted up pan feeding mouth 35, pan feeding mouth 35 goes out fixedly connected with pan feeding board 36, keep away from bracing piece 21 one side and seted up discharge gate 37, discharge gate 37 goes out fixedly connected with deflector 38.
During the specific use, the spool that falls to pan feeding board 36 through rolling rod 22 rolls and then rolls into the casing 31 intracavity through pan feeding mouth 35, and cavity 32 rotates the optical axis 33 of connecting and has seted up the slot, rotates through second driving motor 34 after the spool rolls into the slot and drives optical axis 33 and rotate and carry the spool in the slot to discharge gate 37 department, and the spool rolls into through deflector 38 and carries letter sorting mechanism 4 and carry the letter sorting.
Preferably, carry letter sorting mechanism 4 and include workstation 41, 41 one side fixedly connected with conveyer trough 42 of workstation, 41 opposite side fixedly connected with PLC control panel 43 of workstation, the internal rotation of conveyer trough 42 is connected with the conveyer belt, a plurality of openings 44 have been seted up to conveyer trough 42 one side, a plurality of openings 44 department all rotates and is connected with baffle 45, a plurality of color identification sensor 46 of 42 opposite side top fixedly connected with of conveyer trough, a plurality of color identification sensor 46 correspond the setting with a plurality of openings 44 respectively, a plurality of color sensor bottoms are located the equal fixedly connected with electric putter 47 of conveyer trough 42 inner wall, conveyer trough 42 one side is located 41 top fixedly connected with third driving motor 48 of workstation, the output shaft of third driving motor 48 runs through conveyer trough 42 lateral wall and is connected with the conveyer roller rotation of conveyer belt, the equal fixedly connected with spout 49 of a plurality of openings 44 department, a plurality of letter sorting baskets 5.
Preferably, the number of sorting baskets 5, colour recognition sensors 46, openings 44, baffles 45, chutes 49 and electric pushers 47 is 3.
During the specific use, third driving motor 48 rotates and drives the conveyer belt and rotate, and the spool that rolls into conveyer trough 42 through deflector 38 rotates the transportation on the conveyer belt, stores different colours respectively in three colour discernment sensor 46, and when colour discernment sensor 46 discerned the spool colour and store the colour unanimity, corresponding electric putter 47 offered the opening 44 department that the spool was seted up through conveyer trough 42, through spout 49 landing to letter sorting basket 5 in, the staff's transport of being convenient for.
Preferably, the first driving motor 13, the second driving motor 34 and the third driving motor 48 are electrically connected to an external power source through the PLC control panel 43, and the three color recognition sensors 46 and the three electric push rods 47 are also electrically connected to the external power source through the PLC control panel 43.
When the device is used specifically, the first driving motor 13, the second driving motor 34, the third driving motor 48, the three color recognition sensors 46 and the three electric push rods 47 are electrically connected with an external power supply through the PLC control panel 43, so that the device realizes automatic management.
Preferably, the method further comprises the following steps: a detection mechanism;
the detection mechanism is arranged at one end of the feeding mechanism, and is provided with an infrared sensor, a high-definition camera, a pressure sensor and a controller;
the controller is connected with the infrared sensor, the high-definition camera and the pressure sensor;
the infrared sensor is used for scanning and detecting the bobbin to be detected placed on the detection mechanism;
the high-definition camera is used for carrying out image detection on the bobbin to be detected placed on the detection mechanism;
the pressure sensor is used for detecting the pressure of the bobbin to be detected placed on the detection mechanism;
the controller is used for verifying whether the bobbin to be detected is qualified or not according to the scanning detection result of the infrared sensor, the image detection result of the high-definition camera and the pressure detection result of the pressure sensor, and comprises the following steps:
the controller is used for calculating a structure qualified value A1 of the bobbin to be detected according to the scanning detection result of the infrared sensor;
wherein n1 represents the total number of infrared scanning coordinate points contained in the scanning detection result; i represents the ith point in the n1 infrared scanning coordinate points; f. ofiStructural information representing the ith infrared scanning coordinate point; w is aiA defect structure correction factor representing the ith infrared scanning coordinate point; f represents the standard structure information of the bobbin to be detected corresponding to the n1 infrared scanning coordinate points; w represents the standard structure correction factors of the bobbins to be detected corresponding to the n1 infrared scanning coordinate points; Π represents the cumulative multiplication symbol;
the controller is used for calculating an appearance qualified value A2 of the bobbin to be detected according to the image detection result of the high-definition camera;
wherein n2 represents the total number of image pixels contained in the image detection result; j represents the jth pixel point in the n2 image pixel points; h isjPixel information representing a jth image pixel point; y isjA pixel correction factor representing a jth image pixel point; h represents the standard pixel information of the bobbin to be detected corresponding to the n2 image pixel points; y represents the standard pixel correction factor of the bobbin to be detected corresponding to the n2 image pixel points; Π represents the cumulative multiplication symbol;
the controller is used for calculating a pressure value A3 of the bobbin to be detected according to the pressure detection result of the pressure sensor;
the controller is used for obtaining a comprehensive value of the yarn tube to be detected according to the structure qualified value A1, the appearance qualified value A2 and the pressure value A3;
when the comprehensive value is larger than or equal to a preset value, the bobbin to be detected is transmitted to the feeding mechanism based on a transmission assembly arranged on the detection mechanism;
otherwise, the bobbin to be detected is conveyed into a containing box arranged on one side of the feeding mechanism through the conveying assembly.
The beneficial effects of the above technical scheme are: through setting up detection mechanism and setting up the containing box, be convenient for effectively filter the spool that will verify unqualified, and through setting up infrared sensor, high definition digtal camera and pressure sensor, be convenient for to it wait to detect the spool and carry out the comprehensive testing of structure, outward appearance and pressure tripartition, be convenient for improve the detection efficiency who treats the detection spool, the follow-up reliability of carrying on material loading, letter sorting of effectual assurance.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides an automatic spool reason pipe machine, includes feed mechanism (1), its characterized in that: a roll-off mechanism (2) is arranged on one side of the feeding mechanism (1), a pipe arranging mechanism (3) is arranged on one side of the roll-off mechanism (2), a conveying and sorting mechanism (4) is arranged on one side of the pipe arranging mechanism (3), and a plurality of sorting baskets (5) are arranged on one side of the conveying and sorting mechanism (4);
the roll-down mechanism (2) comprises two support rods (21), a plurality of rolling rods (22) are rotatably connected between the two support rods (21), and the top ends of the two support rods (21) are arranged at the tail end of the feeding mechanism (1).
2. An automated bobbin winder according to claim 1, wherein: feeding mechanism (1) includes conveyer belt (11), conveyer belt (11) one side is provided with fixing base (12), the first driving motor (13) of fixing base (12) top fixedly connected with, the output shaft of first driving motor (13) with the transfer roller of conveyer belt (11) rotates and is connected, the transfer roller and support frame (14) of conveyer belt (11) rotate and are connected, first driving motor (13) set up in keeping away from bracing piece (21) one side.
3. An automated bobbin winder according to claim 2, wherein: reason pipe mechanism (3) are including casing (31), cavity (32) have been seted up in casing (31), cavity (32) internal rotation is connected with optical axis (33), the slot has been seted up to optical axis (33) equidistance, casing (31) one side is provided with second driving motor (34), the output shaft of second driving motor (34) runs through casing (31) with optical axis (33) rotate to be connected, are close to pan feeding mouth (35) have been seted up to bracing piece (21) one side, pan feeding mouth (35) play fixedly connected with pan feeding board (36), keep away from discharge gate (37) have been seted up to bracing piece (21) one side, discharge gate (37) play fixedly connected with deflector (38).
4. An automated bobbin winder according to claim 3, wherein: the conveying and sorting mechanism (4) comprises a workbench (41), a conveying groove (42) is fixedly connected to one side of the workbench (41), a PLC control panel (43) is fixedly connected to the other side of the workbench (41), a conveying belt is rotatably connected to the conveying groove (42), a plurality of openings (44) are formed in one side of the conveying groove (42), a plurality of baffle plates (45) are rotatably connected to the positions of the openings (44), a plurality of color recognition sensors (46) are fixedly connected to the top end of the other side of the conveying groove (42), the plurality of color recognition sensors (46) are respectively arranged corresponding to the plurality of openings (44), an electric push rod (47) is fixedly connected to the inner wall of the conveying groove (42) at the bottoms of the plurality of color sensors, a third driving motor (48) is fixedly connected to the top end of the workbench (41) at one side of the conveying groove (42, an output shaft of the third driving motor (48) penetrates through the side wall of the conveying groove (42) and is rotatably connected with conveying rollers of the conveying belt, sliding grooves (49) are fixedly connected to the positions of the openings (44), and the sorting baskets (5) are respectively located at the bottoms of the sliding grooves (49).
5. An automated bobbin winder according to claim 4, wherein: the number of the sorting baskets (5), the color recognition sensors (46), the openings (44), the baffles (45), the chutes (49) and the electric push rods (47) is 3.
6. An automated bobbin winder according to claim 4, wherein: first driving motor (13), second driving motor (34), third driving motor (48) all pass through PLC control panel (43) and external power supply electric connection, it is three color identification sensor (46) and three electric putter (47) also all pass through PLC control panel (43) and external power supply electric connection.
7. An automated bobbin winder according to claim 4, further comprising: a detection mechanism;
the detection mechanism is arranged at one end of the feeding mechanism (1), and is provided with an infrared sensor, a high-definition camera, a pressure sensor and a controller;
the controller is connected with the infrared sensor, the high-definition camera and the pressure sensor;
the infrared sensor is used for scanning and detecting the bobbin to be detected placed on the detection mechanism;
the high-definition camera is used for carrying out image detection on the bobbin to be detected placed on the detection mechanism;
the pressure sensor is used for detecting the pressure of the bobbin to be detected placed on the detection mechanism;
the controller is used for verifying whether the bobbin to be detected is qualified or not according to the scanning detection result of the infrared sensor, the image detection result of the high-definition camera and the pressure detection result of the pressure sensor, and comprises the following steps:
the controller is used for calculating a structure qualified value A1 of the bobbin to be detected according to the scanning detection result of the infrared sensor;
wherein n1 represents the total number of infrared scanning coordinate points contained in the scanning detection result; i represents the ith point in the n1 infrared scanning coordinate points; f. ofiStructural information representing the ith infrared scanning coordinate point; w is aiA defect structure correction factor representing the ith infrared scanning coordinate point; f represents the standard structure information of the bobbin to be detected corresponding to the n1 infrared scanning coordinate points; w represents the standard structure correction factors of the bobbins to be detected corresponding to the n1 infrared scanning coordinate points; Π represents the cumulative multiplication symbol;
the controller is used for calculating an appearance qualified value A2 of the bobbin to be detected according to the image detection result of the high-definition camera;
wherein n2 represents the total number of image pixels contained in the image detection result; j represents the jth pixel point in the n2 image pixel points; h isjPixel information representing a jth image pixel point; y isjA pixel correction factor representing a jth image pixel point; h represents the standard pixel information of the bobbin to be detected corresponding to the n2 image pixel points; y represents the standard pixel correction factor of the bobbin to be detected corresponding to the n2 image pixel points; Π represents the cumulative multiplication symbol;
the controller is used for calculating a pressure value A3 of the bobbin to be detected according to the pressure detection result of the pressure sensor;
the controller is used for obtaining a comprehensive value of the yarn tube to be detected according to the structure qualified value A1, the appearance qualified value A2 and the pressure value A3;
when the comprehensive value is larger than or equal to a preset value, the bobbin to be detected is transmitted to the feeding mechanism (1) based on a transmission assembly arranged on the detection mechanism;
otherwise, the bobbin to be detected is conveyed into a containing box arranged on one side of the feeding mechanism (1) through the conveying assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010600229.4A CN111703837A (en) | 2020-06-28 | 2020-06-28 | Automatic bobbin arranging machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112403928A (en) * | 2020-10-29 | 2021-02-26 | 湖南先森智能科技有限公司 | Intelligent cloth roll sorting system and method thereof |
| CN114229158A (en) * | 2021-12-21 | 2022-03-25 | 天津海迈医用科技有限公司 | Tube feeding device of blood collection tube labeling machine |
| CN114367453A (en) * | 2022-01-26 | 2022-04-19 | 山东海奥斯生物科技股份有限公司 | Automatic grading device for sausage casing roll |
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| CN114367453B (en) * | 2022-01-26 | 2024-04-05 | 山东海奥斯生物科技股份有限公司 | Automatic grading device for sausage casing rolls |
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