CN107537789A - Automatic spool tube sorting and packing machine - Google Patents
Automatic spool tube sorting and packing machine Download PDFInfo
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- CN107537789A CN107537789A CN201710869263.XA CN201710869263A CN107537789A CN 107537789 A CN107537789 A CN 107537789A CN 201710869263 A CN201710869263 A CN 201710869263A CN 107537789 A CN107537789 A CN 107537789A
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- spool
- packing machine
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- tube sorting
- feed bin
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- 238000012856 packing Methods 0.000 title claims abstract description 82
- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 230000008520 organization Effects 0.000 claims abstract description 18
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 14
- 230000007306 turnover Effects 0.000 claims description 40
- 230000005693 optoelectronics Effects 0.000 claims description 17
- 230000009184 walking Effects 0.000 claims description 12
- 238000010926 purge Methods 0.000 claims description 10
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 230000009471 action Effects 0.000 claims description 6
- 238000007664 blowing Methods 0.000 claims description 6
- 239000000758 substrate Substances 0.000 claims description 5
- 238000005192 partition Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims 1
- 230000001960 triggered effect Effects 0.000 claims 1
- 239000003086 colorant Substances 0.000 abstract description 17
- 238000004804 winding Methods 0.000 abstract description 11
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- 230000008569 process Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000003032 molecular docking Methods 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 125000001475 halogen functional group Chemical group 0.000 description 2
- 208000004141 microcephaly Diseases 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- PLXMOAALOJOTIY-FPTXNFDTSA-N Aesculin Natural products OC[C@@H]1[C@@H](O)[C@H](O)[C@@H](O)[C@H](O)[C@H]1Oc2cc3C=CC(=O)Oc3cc2O PLXMOAALOJOTIY-FPTXNFDTSA-N 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
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- 238000004040 coloring Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 230000010365 information processing Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
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- 238000009941 weaving Methods 0.000 description 1
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Abstract
The invention discloses a kind of automatic spool tube sorting and packing machine, including spool feed bin, spool lifting conveying device, concentric reducer and color-sort mechanism, tube sorting and packing machine mainframe, controlling organization, wherein, spool lifting conveying device is arranged on above spool feed bin side.Invention adaptability is very strong, symmetrical arrangement, the automatic winder of right-hand man can be adapted to, in addition, the equipment can be assembled into the type that can handle two different colors of spool simultaneously, and also to answer customer requirement simple extension on original equipment be arrangement three simultaneously, the type of four kind of different colours；Meanwhile the stability of equipment is very high, the anti-yarn winding ability of the product is good；Moreover, it is achieved that a tube sorting and packing machine handles the spool processing requirement of two bobbin-winding machines simultaneously, that is, possesses the function of " one drag two ".
Description
Technical field
The present invention relates to a kind of tube sorting and packing machine, specifically a kind of automatic spool tube sorting and packing machine.
Background technology
Tube sorting and packing machine is a kind of Weaving device for arranging ring bobbin, helps what textile mills' automatic arranging exported from bobbin-winding machine line
Various substantial amounts of ring bobbins, in these spools, in addition to the most ring bobbin without yarn（Hereinafter referred to as blank pipe）,
More also carry the ring bobbin of more yarn（Hereinafter referred to as big spool）With the ring bobbin with less yarn（It is hereinafter referred to as small
Spool）.
The shortcomings that existing tube sorting and packing machine maximum, has at three, first, adaptability is not strong, the tube sorting and packing machine of in the market with bobbin-winding machine
It is required for distinguishing right-hand man during docking, without interchangeability；What equipment did not considered equipment color treatments ability in design simultaneously can
Expansion, can not be compatible between dichromatism, three colors, four-color machine.Second, fault rate is high, the first generation tube sorting and packing machine of Qingdao frame production
Fault rate is high, mainly twines yarn by yarn and causes, and the tube sorting and packing machine fault rate height of Jiangyin production is in addition to yarn factor is twined, also feed bin
The problem of easily blocking.Third, efficiency mismatches, unit handles the efficiency of spool（It can handle per hour more than 3000 spools）
Often need to handle spool far above separate unit bobbin-winding machine（Less than 1000 per hour）Efficiency, so bobbin-winding machine matches somebody with somebody one
The matching way of tube sorting and packing machine, waste serious.
The content of the invention
It is an object of the invention to provide a kind of automatic spool tube sorting and packing machine, asked with solve to propose in above-mentioned background technology
Topic.
To achieve the above object, the present invention provides following technical scheme：
A kind of automatic spool tube sorting and packing machine, including spool feed bin, spool lifting conveying device, concentric reducer and color-sort mechanism, reason
Pipe owner frame, controlling organization, wherein, spool lifting conveying device is arranged on above spool feed bin side；The concentric reducer and face
Color mechanism for sorting, including pipe side cylinder is put on the left side being arranged on above blank pipe color-sort passage, pipe side cylinder is put on the right side, is put by turnover panel
Cylinder of taking offence control select color turnover panel, around fixed-axis rotation select color turnover panel and pipe side cylinder is put on a left side, the right side is put pipe side cylinder and is arranged at
On tube sorting and packing machine mainframe；
Set respectively on the tube sorting and packing machine mainframe can shoot the camera of spool, can trigger camera action close to opening
Pass, the signal end of proximity switch, camera signals end difference connection control mechanism input, controlling organization output end respectively with
Camera, purge valve, turnover panel oscillating cylinder, it is left put pipe side cylinder, the right controlled end for putting pipe side cylinder is connected；
The spool lifts conveying device, includes the timing belt of mechanism driven driving reciprocating operation, and V-type crawl plate is equidistantly solid
Surely it is connected on timing belt.
As the further scheme of the present invention：Spool feed bin space includes the anti-blocking turnover panel of feed bin, close to plate, front panel, flat
The big yarn channel plate of liner plate, feed bin side plate is formed, wherein be in 3-5 degree angles between plate and flat liner plate, and close to plate and flat lining
Plate overlaps length and is more than adjacent two V-type crawl plate spacing, and flat liner plate abuts the V-type crawl plate moved upwards；
The anti-blocking turnover panel of feed bin is arranged on the bottom of spool feed bin, and the anti-blocking turnover panel of feed bin can be around being arranged on turning on spool feed bin
Rotating shaft is overturn；The big yarn channel plate is arranged on the obliquely downward of purge valve blowing direction.
As the further scheme of the present invention：Blank pipe box is arranged on tube sorting and packing machine mainframe both sides, and blank pipe box leads to
Cross spool and tumble passage similarly pipe machine host blank pipe color-sort path outlet, spool, which tumbles to set in passage, is oriented to buffering
Piece, face main frame blank pipe color-sort channel outlet side sets buffer board in blank pipe box.
As the further scheme of the present invention：Multi partition blank pipe is set to collect basket, drive mechanism immediately below blank pipe box
Driving blank pipe box moves on walking conveyer belt, sets optoelectronic switch on conveyer belt fixed mount of walking, is set per subregion
Location sensitive piece is relative with optoelectronic switch.
As the further scheme of the present invention：Some delaying in 4-5 degree angles with timing belt are set on tube sorting and packing machine mainframe
Slope, the tube sorting and packing machine mainframe at the top of timing belt are provided with the positive plate of ratio being parallel to each other, the spacing and spool than between positive plate
Length be mutually applicable.
As the further scheme of the present invention：Tube sorting and packing machine subsidiary engine is connected by length variable ramp with main frame spool feed bin,
The tube sorting and packing machine subsidiary engine includes subsidiary engine spool feed bin, subsidiary engine frame, synchronous tape drive mechanism, and V is placed equidistant on subsidiary engine timing belt
Type captures plate.
As the further scheme of the present invention：Length variable ramp includes anti-sticking rebound, and tube sorting and packing machine subsidiary engine passes through anti-sticking
Rebound connects with length variable ramp.
Compared with prior art, adaptability of the present invention is very strong, symmetrical arrangement, to the automatic winder of right-hand man all
Adapt to, in addition, the equipment can be assembled into the type that can handle two different colors of spool simultaneously, can also answer customer requirement
Simple extension is arranges the type of three, four kind of different colours simultaneously on original equipment；Meanwhile the stability of equipment is very high, the production
The anti-yarn winding ability of product is good；Moreover, it is achieved that a tube sorting and packing machine handles the spool processing requirement of two bobbin-winding machines simultaneously, i.e.,
Possesses the function of " one drag two ".
Brief description of the drawings
Fig. 1 is that state schematic perspective view is applied in combination in automatic spool tube sorting and packing machine main and auxiliaries.
Fig. 2 is front view when automatic spool tube sorting and packing machine main and auxiliaries are applied in combination.
Fig. 3 is left view when automatic spool tube sorting and packing machine main and auxiliaries are applied in combination.
Fig. 4 is top view when automatic spool tube sorting and packing machine main and auxiliaries are applied in combination.
Fig. 5 is automatic spool tube sorting and packing machine main frame stereoscopic-state structural representation.
Fig. 6 is automatic spool tube sorting and packing machine main frame left view.
Fig. 7 is automatic spool tube sorting and packing machine main frame front view.
Fig. 8 is automatic spool tube sorting and packing machine main frame top view.
Fig. 9 is that automatic spool tube sorting and packing machine main frame spool lifts transport conveyor constructions schematic diagram.
Figure 10 is that automatic spool tube sorting and packing machine main frame spool lifts conveying device stereoscopic-state structural representation.
Figure 11 is that automatic spool tube sorting and packing machine main frame spool lifts conveying device and main frame feed bin sectional view.
Figure 12 is the structural representation of automatic spool tube sorting and packing machine hollow tube color-sort passage.
Figure 13 is blank pipe color-sort channels operation schematic diagram one.
Figure 14 is blank pipe color-sort channels operation schematic diagram two.
Figure 15 is blank pipe color-sort channels operation schematic diagram three.
Figure 16 is blank pipe color-sort channels operation schematic diagram four.
Figure 17 is the structural representation at A in Figure 16.
Figure 18 is that automatic spool tube sorting and packing machine blank pipe arranges and piles up stereoscopic-state structural representation.
Figure 19 is Figure 18 front views.
Figure 20 is Figure 18 left views.
Figure 21 is the structural representation under automatic spool tube sorting and packing machine dichromatism state.
Figure 22 is the structural representation under the automatic color state of spool tube sorting and packing machine three.
Figure 23 is the structural representation under the automatic color state of spool tube sorting and packing machine four.
Figure 24 is the stereoscopic-state structural representation of automatic spool tube sorting and packing machine subsidiary engine.
Figure 25 is the structural representation that Figure 24 is just being cutd open.
Figure 26 is the structural representation that interface channel is applied in combination in automatic spool tube sorting and packing machine main and auxiliaries.
In figure：1- main frames, 11- cameras, 12- light sources, the big yarn channels of 13-, 14- spools feed bin, 15- feed bins are anti-blocking turns over
The big yarn collection frame of plate, 16-, 17- inflatable mouths, 18- active synchronizations belt wheel, the standby spool sorting paths of 19-, the selection of 110- concentric reducers
Pneumatic door, 111- blank pipe color-sorts passage, 112- pneumatic controls valve group, the small yarns of 113- and the anti-tangle yarn knife of fault-tolerant passage, 114-
Piece, 115- crawl plate, 116- timing belts, the driven anti-tangle yarn wheels of 117-, 118- observation cleaning window, the anti-blocking optoelectronic switches of 119-,
120- blank pipes box, 121- blank pipes collection frame, 122- walkings conveyer belt, 123- active motors, the small yarns of 124- and fault-tolerant collection
Frame, 125- spools entrance, 126- operator control panels, 127- alarm lamps, 128- gas support door, 129- electrical control cabinets, 130- optoelectronic switches,
The anti-blocking collection frames of 131-, 132- pulse plates, 133- proximity switches, 134- ring bobbins, 135- are close to plate, 136- front panels, 137-
Big yarn channel plate, 138- feed bins side plate, 139- liner plate more flat than positive plate, 140- purge valves, 141-, 142- shelves, put on the left of 143-
Pipe side cylinder is put on the right side of pipe side cylinder, 144-, 145- selects color turnover panel, 146- turnover panels oscillating cylinder, 147- are oriented to buffer substrate tablet, 148-
Buffer board, 149- location sensitives piece, 2- tube sorting and packing machines subsidiary engine, 21- subsidiary engines active motor, 22- subsidiary engine spools entrance, 23- subsidiary engine machines
Frame, 24- subsidiary engines crawl plate, 25- subsidiary engine spools feed bin, 26- subsidiary engines are than positive connecting plate, 27- subsidiary engines timing belt, 28- subsidiary engines actively
The driven anti-tangle yarn wheel of synchronous pulley, 29- subsidiary engines, 3- length variable ramp, 31- anti-stickings rebound, 32- stainless steels slideway, 33- pairs
Connect slideway, 34- falls pipe funnel, 35- spools chute board, 4- automatic winder bobbin conveyers.
Embodiment
The technical scheme of this patent is described in more detail with reference to embodiment.
Refer to Fig. 1-2 6, a kind of automatic spool tube sorting and packing machine, including spool feed bin 14, spool lifting conveying device, size
Head and color-sort mechanism, tube sorting and packing machine mainframe, controlling organization, wherein, spool lifting conveying device is arranged on spool feed bin 14
Above side；Pipe side gas is put on concentric reducer and the color-sort mechanism, including the left side being arranged on above blank pipe color-sort passage 111
Cylinder 143, the right side put pipe side cylinder 144, color turnover panel 145 are selected by the control of turnover panel oscillating cylinder 146, selecting color turnover panel around fixed-axis rotation
145 and pipe side cylinder 143 is put on a left side, the right side is put pipe side cylinder 144 and is arranged on tube sorting and packing machine mainframe；
The camera 11 of spool can be shot, can trigger connecing for the action of camera 11 by being set respectively on the tube sorting and packing machine mainframe
Nearly switch 133, the signal end of proximity switch 133, the signal end of camera 11 difference connection control mechanism input, controlling organization
Output end puts pipe side cylinder 143 with camera 11, purge valve 140, turnover panel oscillating cylinder 146, a left side respectively, pipe side cylinder is put on the right side
144 controlled end is connected；
The spool lifts conveying device, includes the timing belt 116, V-type crawl plate 115 etc. of mechanism driven driving reciprocating operation
Spacing is fixedly connected on timing belt 116.
As the further scheme of the present invention：The space of spool feed bin 14 includes the anti-blocking turnover panel 15 of feed bin, close to plate 135, preceding
The big yarn channel plate 137 of panel 136, flat liner plate 141, feed bin side plate 138 is formed, wherein being between plate 135 and flat liner plate 141
3-5 degree angles, and length is overlapped with flat liner plate 141 more than the adjacent two V-type crawl spacing of plate 115, flat liner plate 141 close to plate 135
Plate 115 is captured against the V-type moved upwards；
The anti-blocking turnover panel 15 of feed bin is arranged on the bottom of spool feed bin 14, and the anti-blocking turnover panel 15 of feed bin can be around being arranged on spool feed bin
Trip shaft upset on 14；The big yarn channel plate 137 is arranged on the obliquely downward of the blowing direction of purge valve 140.
As the further scheme of the present invention：Blank pipe box 120 is arranged on tube sorting and packing machine mainframe both sides, blank pipe box
120 tumble the passage similarly outlet of pipe machine host blank pipe color-sort passage 111 by spool, and spool is tumbled in passage and set
Buffer substrate tablet 147 is oriented to, face main frame blank pipe color-sort passage 111 exports side setting buffer board in blank pipe box 120
148。
Multi partition blank pipe is set to collect basket 121, drive mechanism driving blank pipe box 120 immediately below blank pipe box 120
Moved on walking conveyer belt 122, optoelectronic switch 130 is set on the fixed mount of conveyer belt 122 of walking, the position sense set per subregion
Answer piece 149 relative with optoelectronic switch 130.
Some gentle slopes with timing belt 116 in 4-5 degree angles, the reason at the top of timing belt 116 are set on tube sorting and packing machine mainframe
Pipe owner frame is provided with the positive plate 139 of ratio being parallel to each other, and the spacing than between positive plate 139 and the length of spool are mutually fitted
With.
Tube sorting and packing machine subsidiary engine 2 is connected by length variable ramp 3 with main frame spool feed bin 14, and the tube sorting and packing machine subsidiary engine 2 includes
Subsidiary engine spool feed bin 25, subsidiary engine frame 23, synchronous tape drive mechanism, V-type crawl plate is placed equidistant on subsidiary engine timing belt 27.
Length variable ramp 3 includes anti-sticking rebound 31, and tube sorting and packing machine subsidiary engine 2 is by anti-sticking rebound 31 with the variable cunning of length
Road 3 connects.
Main frame includes 49 parts：
Camera 11：Control system is uploaded to for identifying the significant condition of spool, and by these significant conditions.
Light source 12：When being taken pictures for camera, illumination is used.
Big yarn channel 13：The big spool that camera system identifies tumbles through thus passage.
Spool feed bin 14：The space that big spool, small spool and blank pipe are stopped before identified.
The anti-blocking turnover panel 15 of feed bin：To prevent feed bin from blocking the automatic rotary turnover panel set by spool.
Big yarn collection frame 16：For collecting big spool.
Inflatable mouth 17：Big yarn blows off by herein, Air blowing valve will be opened, big spool from crawl plate 115.
Active synchronization belt wheel 18：It is with capturing plate 115, synchronous belt 116, driven anti-tangle yarn wheel 117, active motor 123
Collectively constitute the transmission mechanism of equipment.
Standby spool sorting path 19：The channel standby, it is three color machines and four colors to facilitate client to expand dichromatism machine in the future
Machine.
Concentric reducer selects pneumatic door 110：To identified blank pipe, when passing through herein, system will automatically select yarn all the time
The major part of pipe（Or microcephaly）Side is opened the door, so that it is guaranteed that blank pipe presses major part all the time（Or microcephaly）Consistent direction falls into blank pipe color
Sorting path 111.
Blank pipe color-sort passage 111：The passage can be overturn in the presence of cylinder, so as to realize to having identified
The blank pipe of color is slid successively by different passways.
Pneumatic control valve group 112：For the swing in inflatable mouth, concentric reducer selection pneumatic door, blank pipe color-sort passage
The Valve controlling of cylinder etc., complete the blank pipe classification of big spool and different colours, the perform function that head order is collected by size.
Small yarn and fault-tolerant passage 113：Small spool and unrecognized spool will slide from the passage.
Anti-tangle yarn blade 114：The yarn of residual on spool may be transmitted mechanism and be involved in driven and actively revolve once in a while
In the belt wheel turned, equipment installs anti-tangle yarn blade additional in the place that yarn passes through, and in time cuts off yarn, prevents yarn from more twining more
It is more, trigger failure.
Capture plate 115：Blank pipe, big spool, small spool are lifted from feed bin and push to the passway of each spool.
Synchronous belt 116：It captures plate 115, driven anti-tangle yarn wheel 117, active motor 123 with active synchronization belt wheel 18
Collectively constitute the transmission mechanism of equipment.
Driven anti-tangle yarn wheel 117：The halo structure of single block border, first, ensure that yarn is not easy to form winding on the wheel
Accumulation, second, even with yarn is partly twined, also easily remove therefrom.
Observation cleaning window 118：Be easy to each belt wheel of user's observation twines yarn situation, is easy to user periodically to be cleaned.
Anti-blocking optoelectronic switch 119：When spool hinders for some reason to be blocked in the channel, the optoelectronic switch will notify control system to stop
Car, and by alarm lamp（27）Alert, staff is reminded to exclude plugging fault.
Blank pipe box 120：The box is mainly used in slowing down the blank pipe quickly slid, its smooth sequential is fallen into blank pipe
Collection frame（21）In.
Blank pipe collection frame 121：For collecting blank pipe.
Walking conveyer belt 122：After blank pipe is collected into setting quantity, blank pipe collection frame 121 is advanced to automatically next
Working position.
Active motor 123：Reason pipe power is provided for tube sorting and packing machine.
Small yarn and fault-tolerant collection frame 124：For collecting small yarn spool and unrecognized spool.
Spool entrance 125：Symmetrical each one, the convenient spool export direction docking different from automatic winder.
Operator control panel 126：The operation input window of equipment.
Alarm lamp 127：Device failure alert is reminded.
Gas supports door 128：Both sides are symmetrical, the running status of double gas support very convenient facilities for observations of door opened, are easy to equipment to tie up
Shield.
Electrical control cabinet 129：Equipment control centre.
Change frame optoelectronic switch 130：The optoelectronic switch by Automatic-searching walk conveyer belt 122 next stop position.
Anti-blocking collection frame 131：When the pending spool accumulation of spool feed bin 14 is excessive, anti-block apparatus 15 opens active,
Spool in spool feed bin 14 will be fallen into the collection frame.
Pulse plate 132：Taken pictures to system, count gentle valve control signal.
Proximity switch 133：Receive the control signal of pulse plate 132.
Ring bobbin 134：The process object of the present invention, including three kinds of classifications such as big spool, blank pipe and small spool.
Close to plate 135：Feed bin structure part, it is improved the effect of the crawl efficiency of ring bobbin 134.
Front panel 136：Feed bin structure part.
Big yarn channel plate 137：Big spool tumbles from above.
Feed bin side plate 138：Feed bin structure part
Than positive plate 139：Ring bobbin is aided in laterally to roll.
Purge valve 140：The valve is opened, and high pressure gas blows off big spool from crawl plate 115.
Flat liner plate 141：Feed bin structure part, prevent single crawl plate 115 from grabbing two-tube or multitube.
Shelf 142：When being moved after shelf is with left or right side cylinder, thus blank pipe will be slid to blank pipe color-sort passage
111。
Left hand cylinder 143：Controlled by the directional information of blank pipe concentric reducer, if blank pipe major part is in a left side, left hand cylinder retrogressing.
Right cylinder 144：Controlled by the directional information of blank pipe concentric reducer, if blank pipe major part is in the right side, right cylinder retrogressing.
Select color turnover panel 145：Its incline direction determines that the spool of different colours will be fallen into different blank pipe collection frames.
Swingable cylinder 146：Controlled by the colouring information of blank pipe, color turnover panel 145 is selected in driving, controls its incline direction.
It is oriented to buffer substrate tablet 147：Adjustment slides the posture of blank pipe, blank pipe is leaned on the first order slope to blank pipe box 120
Side.
Buffer board 148：Central collision, the whole impulse forces of buffering blank pipe forward occur with blank pipe.
Location sensitive piece 149：Signaled to frame optoelectronic switch 130 is changed, notice walking conveyer belt 122 stops.
Subsidiary engine includes 9 parts：
Subsidiary engine active motor 21：Power is provided for tube sorting and packing machine subsidiary engine.
Subsidiary engine spool entrance 22：Symmetrical each one, the convenient spool export direction docking different from automatic winder.
Subsidiary engine frame 23：Tube sorting and packing machine subsidiary engine structural support.
Subsidiary engine captures plate 24：Blank pipe, big spool, small spool are promoted to subsidiary engine top from feed bin.
Subsidiary engine spool feed bin 25：The space that big spool, small spool and blank pipe are stopped before elevated.
Subsidiary engine is than positive connecting plate 26：All kinds of spools are kept to cross the attitude stabilization before top slides, main and auxiliaries interface channel 3
It is connected with the plate.
Subsidiary engine synchronous belt 27：It and subsidiary engine active synchronization belt wheel 28, subsidiary engine crawl plate 24, subsidiary engine active motor 21 are auxiliary
The driven anti-tangle yarn wheel 29 of machine collectively constitutes the transmission mechanism of subsidiary engine.
Subsidiary engine active synchronization belt wheel 28：It captures plate 24, subsidiary engine synchronous belt 27, the driven anti-tangle yarn wheel of subsidiary engine with subsidiary engine
29, subsidiary engine active motor 21 collectively constitutes the transmission mechanism of subsidiary engine.
The driven anti-tangle yarn wheel 29 of subsidiary engine：The halo structure of single block border, first, ensure that yarn is not easy to be formed on the wheel and twine
Around accumulation, second, even with yarn is partly twined, also easily remove therefrom.
Interface channel 3 includes 5 parts：
Anti-sticking rebound 31：Ring bobbin was after subsidiary engine crawl plate 24 pushed subsidiary engine top, it will usually freely falls to variable length
In slideway, and take advantage of a situation and tumble, but if occurring twining yarn or other are surprisingly disturbed, it is inadequate that spool pushes forward power, it is possible to herein
There is the parking of card pipe, anti-sticking rebound is designed as one piece of flexible rebound by us, and when running into card pipe, the plate can be with curved
Song, then can avoid card pipe stop.
Stainless steel slideway 32：Slideway is done with the stainless steel of coefficient of friction very little, is easy under relatively small angle, spool
Tumble.
Dock slideway 33：One end connects with stainless steel slideway 32, and its intersection is adapted to the bobbin-winding machine of different spacing
Scene, one end connect with falling pipe funnel, and its intersection is adapted to because what different spacing belts came falls pipe height change.
Fall pipe funnel 34：The spool that the conveying of tube sorting and packing machine subsidiary engine comes is collected, spool skewed slot is dropped to after its internal damping
On plate 35.
Spool chute board 35：The spool that tube sorting and packing machine subsidiary engine comes enters in tube sorting and packing machine main frame feed bin through this plate.
Fig. 5-19 is the structure of tube sorting and packing machine main frame 1 and action schematic diagram, is exported below for the bobbin-winding machine being connected with main frame
Two kinds of colors（A、B）Different spools, including the ring bobbin without yarn（Abbreviation blank pipe）, ring bobbin with more yarn
（Referred to as big spool）, ring bobbin with less yarn（Referred to as small spool）, tube sorting and packing machine handles various spools and two kinds of colors（A、
B）Sort process is as follows：
The outlet of automatic winder spool communicates with the entrance of main frame spool feed bin 14, and various pending spools enter spool feed bin
14, as shown in Fig. 6, Fig. 9, Figure 11, in the course of the work, i.e., drive mechanism drives two active synchronization bands to spool lifting conveying device
Wheel 18, two timing belts 116 be arrangeding in parallel and six driven anti-tangle emery wheels 117 are driven to do circumnutation, timing belt 116 is enclosed
Into space be blank pipe color-sort passage 111, V-type on timing belt 116 captures plate 115 in lifting process, according to
The secondary various spools by spool feed bin 14 grab, and rolling be present simultaneously as being abutted between crawl plate 115 and flat liner plate 141
Dynamic friction, the unnecessary spool being crawled on V-type crawl plate 115 will be extruded V-groove on crawl plate, be retained only in V-groove
One spool continues to be crawled lifting, the proximity switch 133 being arranged on by triggering in frame, synchronous with active synchronization belt wheel 18 to turn
Dynamic stripe shape pulse plate 132 provides photographing signals, and when active synchronization belt wheel 18 rotates a full circle, i.e. crawl plate 115 passes through two
When, pulse plate 132 sends control signal again by proximity switch 133 to controlling organization, triggers camera 11 again to being carried
The spool risen is taken pictures, and the spool being photographed carries out information processing by controlling organization.Shown in Fig. 9, capture plate 115 at one and just led to
Cross the turning of active synchronization belt wheel 18, crawl plate 115 followed by just in the range of the taking pictures of camera 11, what this need to take pictures
Spool on crawl plate 115 has the sufficient time to be taken pictures, and controlling organization has the sufficient time to take pictures camera 11 to carry out letter
Breath processing.The spool of such as crawl plate 115 crawl is big spool, and controlling organization control air blowing valve events start to blow, by this just
Big spool in lifting is blown off to big yarn collection frame 16 by big yarn channel plate 137, as shown in figure 11.Each portion of the present embodiment
The design parameter that part is taken is：Two crawl plate 115 spacing are 120 millimeters, and the pitch diameter of active synchronization belt wheel 18 is 76.29 millis
Rice, the tooth of active synchronization belt wheel 30,8 millimeters of pitch of teeth.
When control system is identified as non-big spool, the spool captured on plate 115 is continued to lift up by active synchronization belt wheel
18 are changed into crosswise pushing, in order to prevent spool from freely rolling, set in the resonable pipe owner frame of the present embodiment it is some with
The gentle slope that timing belt 116 is in 4-5 degree angles is driven, while is provided with what is be parallel to each other on the tube sorting and packing machine mainframe at the top of timing belt
Than positive plate 139, the parallel micro- length more than spool of spacing than between positive plate 139.Spool is on the gentle slope and than positive plate 139
Under effect, it is crawled plate and firmly captures the position of dividing plate 142 being pushed at concentric reducer selection pneumatic door 110：
Scene 1：Such as spool is previously identified through controlling organization when being crawled for the major part of blank pipe, A colors and spool in left-hand,
As shown in Figure 13,15, it is in left side state now to select color turnover panel 145, and pipe is put on the left side that controlling organization control is arranged in frame
Side cylinder 143 acts, and the dividing plate 142 being connected with cylinder retreats, and the blank pipe being pushed above the passage first falls posture with major part
Fall, after selecting color turnover panel 145, the main frame spool color-sort of the blank pipes of the A colors with major part direction facing forward from lower left side
Passage slides to spool and tumbled in passage, then after the guiding buffering for being oriented to buffer substrate tablet 147, pours in blank pipe box 120, passes through
After crossing the crusherbull zone of buffer board 148 being arranged on blank pipe box 120, from the bottom first order slope of blank pipe box 120 according to
It is secondary to roll down to second and third, behind level Four slope, finally fall on the left of frame in blank pipe collection frame 121, as shown in Figure 18,19.
Scene 2：Such as spool through controlling organization be previously identified major part for blank pipe, B colors and spool when being crawled
During left-hand, before the spool is pushed to the position of dividing plate 142 at concentric reducer selection pneumatic door 110, controlling organization control is turned over
Plate oscillating cylinder 146 acts, and selects color turnover panel 145 under the effect of turnover panel oscillating cylinder 146, is tilted around its fixed-axis rotation in right side
State, it is as shown in Figure 16, above-mentioned to select color turnover panel 145 under the effect of turnover panel oscillating cylinder 146 around the rotary principle of its dead axle
For the four-bar linkage containing a sliding pair, as shown in figure 17.When the spool is transported to 142 position of dividing plate, as described above, control
The left side that mechanism controls are arranged in frame is put pipe side cylinder 143 and acted, and the dividing plate 142 being connected with cylinder retreats, above the passage
The blank pipe being pushed posture first fallen with major part fallen, through being turned to right side select the collision effect of color turnover panel 145 after, the B face
The blank pipe of color completes once inside out in dropping process, still major part direction facing forward slid from the lower right side of passage to spool tumble it is logical
In road, fallen under follow-up and be placed on the process of frame right side blank pipe collection frame 121 as previously described.
Scene 3：Such as spool through controlling organization be previously identified major part for blank pipe, A colors and spool when being crawled
During dextrad, selecting color turnover panel 145, still in left side state, pipe side cylinder 144 is put on right side under the effect of turnover panel oscillating cylinder 146
After action, the blank pipe is still first fallen posture with major part and fallen, and after selecting the collision effect of color turnover panel 145, the blank pipe is in dropping process
Middle completion once inside out, major part direction facing forward is still slid to spool from the lower left side of passage to be tumbled in passage, such as Figure 14, under follow-up
Fall on and be placed on the process of frame left side blank pipe collection frame 121 as previously described.
When controlling organization be previously identified for small spool when, left and right is put pipe side cylinder 143,144 and is failure to actuate, and the spool continues
After the dividing plate 142 at pneumatic door 110 is selected by concentric reducer, small yarn and fault-tolerant passage 113, small yarn and fault-tolerant passage are fallen into
113 bottom is provided with anti-tangle yarn blade 114, and for the line on small spool after the blade is cut off, small spool is collected into small yarn and appearance
In wrong collection frame 124.
The present embodiment sets multi partition blank pipe to collect basket 121 immediately below blank pipe box 120, and blank pipe collection frame 121 is put
Put on walking conveyer belt 122, the bottom of the open top face blank pipe box 120 of blank pipe collection frame 121, blank pipe collects basket
Optoelectronic switch 130 is set in 121 operation drive mechanism frames, the location sensitive piece 149 and the phase of optoelectronic switch 130 set per subregion
Right, when blank pipe falls into a subregion of blank pipe collection frame 121, control system counts, when the blank pipe quantity that this subregion is collected reaches
After set quantity, walking conveyer belt 122 move forward automatically, until next subregion location sensitive piece 149 again with
The face of optoelectronic switch 130, conveyer belt stop, and start next subregion and collect blank pipe, as depicted in figures 18-20.
One tube sorting and packing machine subsidiary engine 2, as shown in Fig. 1-4,24-26, subsidiary engine charging aperture are set outside the resonable pipe machine host of the present embodiment
Automatic winder spool outlet with peripheral hardware communicates, and the bobbin conveyer of tube sorting and packing machine subsidiary engine fills with the spool lifting conveying of main frame
Install it is identical, include drive mechanism driving timing belt reciprocating operation, V-type crawl plate be equidistantly fixedly connected on timing belt
On.Various spools it is elevated be pushed to the peak of tube sorting and packing machine subsidiary engine 2 after, subsidiary engine frame 23 top set the positive connection of ratio
Plate effect under, take advantage of a situation fall into elasticity anti-sticking rebound 31, after along length variable ramp 3 be slipped in pipe funnel 34 enter master
In machine spool feed bin 14.
The space of main frame spool feed bin 14 of the present embodiment, by the anti-blocking turnover panel 15 of feed bin, close to plate 135, front panel 136, flat
Liner plate 141, feed bin side plate 138, big yarn channel plate 137 form the space of a relative closure, wherein close to plate 135 and flat liner plate
It is in 3-5 degree angles between 141, and length is overlapped with flat liner plate 141 more than adjacent two V-type crawl plate spacing close to plate 135, puts down lining
Plate 141 abuts the V-type crawl plate moved upwards, and the anti-blocking turnover panel 15 of feed bin is arranged on the bottom of spool feed bin 14, when into main frame
When the spool of feed bin excessively results in blockage, as shown in figure 11, big yarn channel plate 137 is arranged on the blowing direction of purge valve 140
Obliquely downward.When the spool quality of main frame lateral ends on the anti-blocking turnover panel 15 of feed bin is overweight, will be overturn around trip shaft, it is unnecessary
Spool will discharge main frame spool feed bin 14.
Controlling organization in the present embodiment includes guidance panel, input button, display screen, industrial computer etc., and industrial computer receives
Guidance panel, input button and proximity switch, the instruction of optoelectronic switch, by controlling camera to take pictures, purge valve and various gas
Cylinder, the action of blank pipe collection frame drive mechanism, so as to realize that the automatic sorting of various spools is handled.
The better embodiment of this patent is explained in detail above, but this patent is not limited to above-mentioned embodiment party
Formula, can also be on the premise of this patent objective not be departed from one skilled in the relevant art's possessed knowledge
Make a variety of changes, increase color-sort passage 111 and related channel program, blank pipe collection and walking conveyer belt such as on original host
Supplementary structure, above-mentioned dichromatism tube sorting and packing machine just can readily expand to the polychrome tube sorting and packing machines such as three colors, four colors, manage and manage such as the colors of Figure 22 tri-
Machine, Figure 23 are four color tube sorting and packing machines.
Claims (7)
- A kind of 1. automatic spool tube sorting and packing machine, it is characterised in that：Including spool feed bin（14）, spool lifting conveying device, concentric reducer And color-sort mechanism, tube sorting and packing machine mainframe, controlling organization, wherein, spool lifting conveying device is arranged on spool feed bin（14） Above side；Concentric reducer and the color-sort mechanism, including it is arranged on blank pipe color-sort passage（111）Put pipe side gas in a left side for top Cylinder（143）, the right side put pipe side cylinder（144）, by turnover panel oscillating cylinder（146）Color turnover panel is selected in control（145）, around fixed-axis rotation Select color turnover panel（145）And pipe side cylinder is put on a left side（143）, the right side put pipe side cylinder（144）It is arranged on tube sorting and packing machine mainframe；The camera of spool can be shot by being set respectively on the tube sorting and packing machine mainframe（11）, camera can be triggered（11）Action Proximity switch（133）, proximity switch（133）Signal end, camera（11）Signal end difference connection control mechanism input, The output end of controlling organization respectively with camera（11）, purge valve（140）, turnover panel oscillating cylinder（146）, a left side put pipe side cylinder （143）, the right side put pipe side cylinder（144）Controlled end be connected；The spool lifts conveying device, includes the timing belt of mechanism driven driving reciprocating operation（116）, V-type crawl plate （115）Equidistantly it is fixedly connected on timing belt（116）On.
- 2. automatic spool tube sorting and packing machine according to claim 1, it is characterised in that：Spool feed bin（14）Prevent including feed bin in space Stifled turnover panel（15）, close to plate（135）, front panel（136）, flat liner plate（141）, feed bin side plate（138）Big yarn channel plate（137）Structure Into wherein close to plate（135）With flat liner plate（141）Between be in 3-5 degree angles, and close to plate（135）With flat liner plate（141）Overlap Length is more than adjacent two V-type crawl plate（115）Spacing, flat liner plate（141）Plate is captured against the V-type moved upwards（115）；The anti-blocking turnover panel of feed bin（15）It is arranged on spool feed bin（14）Bottom, the anti-blocking turnover panel of feed bin（15）Can be around being arranged on yarn Materials in the tube storehouse（14）On trip shaft upset；The big yarn channel plate（137）It is arranged on purge valve（140）Blowing direction it is oblique under Side.
- 3. automatic spool tube sorting and packing machine according to claim 1, it is characterised in that：Blank pipe box（120）Resonable pipe is set Owner's frame both sides, blank pipe box（120）Passage similarly pipe machine host blank pipe color-sort passage is tumbled by spool（111） Outlet, spool, which tumbles to set in passage, is oriented to buffer substrate tablet（147）, blank pipe box（120）Middle face main frame blank pipe color Sorting path（111）Export side and buffer board is set（148）.
- 4. automatic spool tube sorting and packing machine according to claim 3, it is characterised in that：Blank pipe box（120）Underface is set Multi partition blank pipe collects basket（121）, drive mechanism driving blank pipe box（120）In walking conveyer belt（122）Upper motion, walking Conveyer belt（122）Optoelectronic switch is set on fixed mount（130）, the location sensitive piece of setting per subregion（149）With optoelectronic switch （130）Relatively.
- 5. automatic spool tube sorting and packing machine according to claim 1, it is characterised in that：Set on tube sorting and packing machine mainframe it is some with it is same Walk band（116）In the gentle slope of 4-5 degree angles, timing belt（116）The tube sorting and packing machine mainframe at top is being provided with the ratio being parallel to each other just Plate（139）, it is described than positive plate（139）Between spacing and the length of spool be mutually applicable.
- 6. the automatic spool tube sorting and packing machine described in any one of 1-5 as requested, it is characterised in that：Tube sorting and packing machine subsidiary engine（2）Pass through length Variable ramp（3）With main frame spool feed bin（14）Connection, the tube sorting and packing machine subsidiary engine（2）Including subsidiary engine spool feed bin（25）, subsidiary engine Frame（23）, synchronous tape drive mechanism, subsidiary engine timing belt（27）On be placed equidistant V-type crawl plate.
- 7. automatic spool tube sorting and packing machine according to claim 6, it is characterised in that：Length variable ramp（3）Snapped past including anti- Cab apron（31）, tube sorting and packing machine subsidiary engine（2）Pass through anti-sticking rebound（31）With length variable ramp（3）Connection.
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| CN201710869263.XA CN107537789A (en) | 2017-09-23 | 2017-09-23 | Automatic spool tube sorting and packing machine |
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| CN201710869263.XA CN107537789A (en) | 2017-09-23 | 2017-09-23 | Automatic spool tube sorting and packing machine |
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| CN201710869263.XA Pending CN107537789A (en) | 2017-09-23 | 2017-09-23 | Automatic spool tube sorting and packing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108382928A (en) * | 2018-04-04 | 2018-08-10 | 江阴市凯业纺织机械制造有限公司 | A kind of automatic tube sorting and packing machine |
| CN109279292A (en) * | 2018-05-07 | 2019-01-29 | 广东利元亨智能装备有限公司 | A kind of main body automatic charging device |
| CN111703837A (en) * | 2020-06-28 | 2020-09-25 | 湖南娄星纺织有限公司 | Automatic bobbin arranging machine |
| CN116513766A (en) * | 2023-07-03 | 2023-08-01 | 广州创惠信息科技有限公司 | Unordered automatic pipe feeding device |
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| CN116513766A (en) * | 2023-07-03 | 2023-08-01 | 广州创惠信息科技有限公司 | Unordered automatic pipe feeding device |
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