CN106670120A - Free combination type full-automatic color-based bobbin sorting machine - Google Patents
Free combination type full-automatic color-based bobbin sorting machine Download PDFInfo
- Publication number
- CN106670120A CN106670120A CN201611024282.4A CN201611024282A CN106670120A CN 106670120 A CN106670120 A CN 106670120A CN 201611024282 A CN201611024282 A CN 201611024282A CN 106670120 A CN106670120 A CN 106670120A
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- CN
- China
- Prior art keywords
- bobbin
- passage
- cylinder
- tube
- pipe
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
Landscapes
- Branching, Merging, And Special Transfer Between Conveyors (AREA)
- Sorting Of Articles (AREA)
Abstract
The invention relates to a free combination type full-automatic color-based bobbin sorting machine. The free combination type full-automatic color-based bobbin sorting machine comprises a bobbin storage device, a sorting device, a dropped bobbin tidying device and a bobbin receiving device. The bobbin storage device rejects bobbins with yarns into a first bobbin dropping channel through a big yarn detection device. The dropped bobbin tidying device can reject heterozygous bobbins into a second bobbin dropping channel in advance through a channel separation plate, then the big ends and the small ends of the bobbins are reversed through a bobbin turning cylinder and a bobbin dropping mechanical device, and the purpose of classifying the bobbins according to colors is achieved. According to the free combination type full-automatic color-based bobbin sorting machine, the number of channels can be increased from five to six, and meanwhile, a unique bobbin dropping device is innovated, so that the space is compacted to the maximum extent; and in addition, in the aspect of the structure, the number of cylinders is reduced, and gas consumption for equipment operation is reduced.
Description
Technical field
The present invention relates to technical field of textile machine, more particularly, to it is a kind of can full-automatic point of independent assortment doffing passage
The method and apparatus that color manages pipe.
Background technology
At present, in textile enterprise, mixed and disorderly bobbin is carried out collating sort by needs, due to the bobbin of multiple color, band
The inverted bobbin of bobbin and concentric reducer for having yarn material is mixed in together, it is necessary to which by spool, by size head order neat is put
Can reuse in bobbin box, traditional method for sorting is manual sorting, bothersome laborious, efficiency is very low, there is enterprise for this
Have developed dedicated for making the tube sorting and packing machine of bobbin in order.As disclosed in Chinese patent CN105460568A a kind of " tube sorting and packing machine ", its profit
Tube color is recognized with industrial camera, concentric reducer and yarn is whether there is, then by sorting device, go-on-go goes out four kinds of colors and band tube
Pipe, by it is pneumatic kick pipe device blow into it is corresponding fall tube passage, gas consumption is larger, and number of cylinders is more, and production cost is higher,
Simultaneously only Five-channel, and the conversion that the size of diminution machine fuselage realize port number can not be passed through.
The content of the invention
It is an object of the invention to overcome above-mentioned deficiency, there is provided a kind of six passage and using mechanical device reason fall pipe, use gas
Amount is little and can reduce the simple structure that fuselage switches to Five-channel or four-way, processes the side that pipe is managed in efficient full-automatic color separation
Method and device.
The technical scheme is that：
A kind of tube sorting and packing machine, including frame, PLC control system, and the storage pipe device being arranged in frame, sorting device,
Manage pipe device and pipe connecting device, wherein said apparatus are connected with PLC control system, realized by PLC control machineries part
Band yarn bobbin is rejected, and color classification, bobbin is collected；Meanwhile, managing pipe device has unique innovation, visual identifying system collection tube
Pipe information transfers to PLC process, then is capable of achieving reason by PLC control telescopic cylinder adjustment channel separation plates, color separation turnover panel and slide block
Fall pipe, can realize that fuselage is reduced in multichannel switching simultaneously by changing few parts thereof in addition；
The storage pipe device includes charging aperture, lifting motor, hopper driven shaft, lifting draw-in groove, feeding baffle plate, the detection of big yarn
Device, cylinder yarn turnover panel；
The charging aperture is arranged on frame side, and near charging belt, bobbin is by the charging aperture into tube sorting and packing machine
Reason pipe, the charging belt drives the operation of hopper driven shaft by lifting motor, while being provided with multigroup carrying on the charging belt
Draw-in groove is risen, arc and the bobbin pipe shaft of the lifting draw-in groove are consistent, make not fallen out in bobbin lifting process, the lifting
Draw-in groove single can trigger a bobbin, and make bobbin axis parallel to the ground, be provided with directly over the hopper driven shaft top
Material baffle plate, the feeding baffle plate side has spring to be connected with frame, has a diameter difference with the hopper driven shaft, can make without yarn
Bobbin passes through, and the feeding damper shaft side is provided with big yarn detection means, and band yarn bobbin can encounter the feeding baffle plate when passing through,
Then the big yarn detection means is triggered, the driven shaft back lower place is provided with a yarn turnover panel, and band yarn bobbin can pass through the cylinder
Yarn turnover panel falls into tube passage one；
The sorting device includes feed bin buffer board, roller connecting piece, roller support conjunction, right angle servomotor, lamp
Frame gripper shoe；
The feed bin buffer board abuts the cylinder yarn turnover panel, slows down bootable bobbin whereabouts side while bobbin falling speed
To the feed bin buffer board is fastened in frame, and the feed bin buffer board rear side is roller connecting piece, and the roller connecting piece leads to
Cross roller support conjunction to be fixedly connected in frame, be rotated by right angle servomotor, described roller connecting piece or so two
Lamp bracket gripper shoe is installed in the frame of side top, light source is installed in the lamp bracket gripper shoe, light source after electricity on tube sorting and packing machine
Open, have image collecting device directly over the roller connecting piece, image can be directly captured in equipment operation, by industrial computer point
Analysis identification of bobbin tubes color and concentric reducer；
It is described reason fall pipe device include falling tube passage two, first passage mouth, second channel mouth, mini cylinder one, miscellaneous pipe lead to
Road turnover panel connector, channel separation plate two, roller buffer board, cylinder conjunction, reason pipe cylinder, reason pipe cylinder conjunction, fall pipe
Passage conjunction, the tube passage three that falls, the tube passage four that falls, the tube passage five that falls, fall tube passage six；
The reason falls pipe device at the roller connecting piece rear, it is described fall tube passage two, the first passage mouth and
Miscellaneous tube passage turnover panel connector, channel separation plate two and roller buffer board are provided with directly over three passages of the second channel mouth,
The roller buffer board can reduce the speed that remaining bobbin falls, the miscellaneous tube passage turnover panel connector and the channel separation plate
Two drive mini cylinder one to turn over the miscellaneous tube passage turnover panel connector and the channel separation plate two or so by PLC control cylinders
Turn, application cylinder pipe body falls into passage, and the mini cylinder one is fastened in frame by cylinder conjunction, the miscellaneous tube passage
When turnover panel connector overturns, can make variegated bobbin fall into it is described fall tube passage two, when the channel separation plate two overturns, cylinder can be made
Pipe falls into the first passage mouth or the second channel mouth, under the first passage mouth and the second channel mouth porch
Fang Youli pipe cylinders, the reason pipe cylinder arranges can the concentric reducer of bobbin by PLC controls, and the reason pipe cylinder is by managing pipe gas
Cylinder conjunction is fastened in frame, and first passage mouth lower section is divided into falling tube passage three, fall tube passage four, it is described fall tube passage
Three and it is described fall tube passage four it is specifically chosen by the tube passage conjunction control that falls, second channel mouth lower section is divided into falling pipe and leads to
Road five, fall tube passage six, it is described fall tube passage five and it is described fall tube passage six it is specifically chosen also by the tube passage conjunction that falls
Control, wherein it is described fall tube passage three, it is described fall tube passage four, it is described fall tube passage five and it is described fall tube passage six intersect row
Cloth, space structure is compact；
The pipe connecting device includes passage buffer unit, closed tube case, longitudinally fed belt；
The passage buffer unit manages pipe device end positioned at described, and the passage buffer unit side is installed end and subtracted
Shake buffer board, the end damping, buffering plate can slow down bobbin falling speed and adjust bobbin falling direction, the closed tube case
Below the passage buffer unit, position leaves that trend is consistent with bobbin from the passage buffer unit, acceptable to leave
Bobbin, the closed tube case is placed on longitudinally fed belt, and the longitudinally fed belt is controlled by three-phase Rolling motor, while institute
Stating longitudinally fed belt can automatically send the closed tube case for expiring frame, then by the upper empty van of artificial substitute；In addition, enterprise can be according in factory
Space size and actual reason pipe species, to the tube sorting and packing machine two passage buffer units in outside and the passage buffer unit track
Dismounted, while reducing fuselage, switched to Five-channel or four-way tube sorting and packing machine；
The reason pipe cylinder includes reason pipe air cylinder support, slider bracket, thin cylinder one, thin cylinder bar, slide block；
The reason pipe cylinder is fixedly connected in frame by managing pipe air cylinder support, and the slide block can be controlled slim by PLC
Cylinder one drives thin cylinder bar to realize the slide anteroposterior on slider bracket, when the thin cylinder bar stretches out, beats in cylinder
Pipe side, bobbin is arranged, and the concentric reducer direction of bobbin is controlled with this.
It is described fall tube passage conjunction include mini cylinder two, mini cylinder connection piece, color separation turnover panel；
It is described fall tube passage conjunction can make bobbin stir by color separation turnover panel or so fall into it is described fall tube passage five or
It is described fall tube passage six, specifically drive mini cylinder connection piece to realize by the cylinder rod of mini cylinder two, the mini cylinder two
And the mini cylinder connection piece is arranged on tube passage outside, the color separation turnover panel is arranged on tube passage inner side, by knot
Component is fastened on mini cylinder connection piece.
The obvious progress of the present invention includes：
1. can according to the spool sample number for providing provide it is corresponding fall tube passage, the tube passage that falls increases to six and leads to by Five-channel
Road, improve can be while the spool sample number for recognizing, improves enterprise and is in charge of efficiency；
2. conventional technology machinery fuselage is not compact enough, and machine has innovated unique pipe device that falls by spaces compact to most
Littleization, enterprise only can need to change dismounting ways-end tube-arranging device and its rail plate according to the actual requirements, without the need for changing frame
Each interchannel conversion is just capable of achieving etc. few parts thereof；
3. conventional art needs gas consumption larger, and the operation of this equipment only needs to consume few tolerance, and reduces in structure
The quantity of cylinder.
Description of the drawings
Fig. 1 is a kind of stereogram of tube sorting and packing machine of the invention；
Fig. 2 is a kind of storage pipe device stereogram of tube sorting and packing machine of the invention；
Fig. 3 is a kind of sorting device stereogram of tube sorting and packing machine of the invention；
Fig. 4 is a kind of sorting device exploded perspective view of tube sorting and packing machine of the invention；
Fig. 5 is a kind of top view for managing pipe device of tube sorting and packing machine of the invention；
Fig. 6 is a kind of structural representation for managing pipe device of tube sorting and packing machine of the invention；
Fig. 7 is a kind of reason pipe cylinder stereogram for managing pipe device of tube sorting and packing machine of the invention；
Fig. 8 is a kind of reason pipe cylinder perspective view for managing pipe device of tube sorting and packing machine of the invention；
Fig. 9 is a kind of stereogram of the tube passage that falls for managing pipe device of tube sorting and packing machine of the invention；
Figure 10 is a kind of sectional view of the tube passage that falls for managing pipe device of tube sorting and packing machine of the invention；
Figure 11 is a kind of passage buffer unit stereogram for managing pipe device of tube sorting and packing machine of the invention；
Figure 12 is a kind of passage buffer unit explosive view for managing pipe device of tube sorting and packing machine of the invention.
Wherein, pipe device 1 is stored up, sorting device 2 manages pipe device 3, and pipe connecting device 4, passage buffer unit track 10 is received
Bobbin carriage 11, longitudinally fed belt 12；
Hopper baffle plate 5.1, lifting draw-in groove 5.2, lifting motor 5.3, roller draw-in groove 5.4, fall tube passage 1；
Charging aperture 6.1, feeding baffle plate 6.2, hopper driven shaft 6.3, lamp bracket gripper shoe 6.4, reflective mirror installing plate 6.5, material
Case rotating plate shaft 6.6, hopper cover plate 6.7, hopper withstanding tight block 6.8, roller support conjunction 6.9, feed bin buffer board 6.10, passage point
From plate 1, roller connecting piece 6.12, right angle servomotor 6.13, lamp bracket 6.14, cylinder yarn turnover panel 6.15, big yarn detection means
6.16；
Mini cylinder 1, channel separation plate 2 7.2, miscellaneous tube passage turnover panel connector 7.3, fall tube passage conjunction
7.4, roller buffer board 7.5, reason pipe cylinder conjunction 7.6, cylinder conjunction 7.7, reason pipe cylinder 7.8, fall tube passage 2 7.9,
Fall tube passage 3 7.10, and fall tube passage 4 7.11, and fall tube passage 5 7.12, and fall tube passage 6 7.13, first passage mouth 7.14, the
Two passways 7.15；
Reason pipe air cylinder support 8.1, slider bracket 8.2, thin cylinder 1, thin cylinder bar 8.4, slide block 8.5；
Mini cylinder 2 9.1, mini cylinder connection piece 9.2, color separation turnover panel 9.3；
Buffer unit conjunction 10.1, end damping pressing plate 10.2, end damping, buffering plate 10.3.
Specific embodiment
Below in conjunction with the accompanying drawings, technical scheme is further described：
As shown in figure 1, a kind of tube sorting and packing machine of present invention design, including store up pipe device 1, sorting device 2, manage pipe device 3, connect
Pipe device 4, four devices are sequentially connected, while being fastened in frame, cylinder is realized in the concrete action for controlling each device by PLC
The go-on-go of pipe.
As shown in Figure 2, Figure 3, Figure 4, storing up pipe device 1 includes charging aperture 6.1, lifting motor 5.3, hopper driven shaft 6.3, carries
Rise draw-in groove 5.2, feeding baffle plate 6.2, big yarn detection means 6.16, cylinder yarn turnover panel 6.15；Charging aperture 6.1 is arranged on frame side,
Simultaneously charging aperture 6.1 abuts charging belt, and charging belt drives hopper driven shaft 6.3 to run by lifting motor 5.3, while feeding
Multigroup lifting draw-in groove 5.2 is also equipped with belt, per group lifts draw-in groove 5.2 and be arranged in parallel, and lifting draw-in groove 5.2 can trigger every time one
Root bobbin, and make bobbin axis parallel to the ground, hopper driven shaft 6.3 is provided with feeding baffle plate 6.2 directly over top, with hopper from
Moving axis 6.3 has a diameter difference, can make to pass through without yarn bobbin, and the axle side of feeding baffle plate 6.2 is provided with big yarn detection means 6.16, when
Band yarn bobbin encounters feeding baffle plate 6.2 will trigger big yarn detection means 6.16, trigger big yarn detection means 6.16 and send signal
To PLC, the driven shaft back lower place is provided with a yarn turnover panel 6.15, and cylinder yarn turnover panel 6.15 can make band yarn bobbin fall by PLC control cylinders
Enter tube passage 1.
As shown in figure 4, sorting device 2 includes feed bin buffer board 6.10, roller connecting piece 6.12, roller support conjunction
6.9th, right angle servomotor 6.13, lamp bracket gripper shoe 6.4；Feed bin buffer board 6.10 abuts cylinder yarn turnover panel 6.15, can slow down bobbin
Bobbin falling direction, feed bin buffer board 6.10 is guided to be fastened in frame while falling speed, the rear side of feed bin buffer board 6.10
It is roller connecting piece 6.12, bobbin is arrived roller connecting piece 6.12 by feed bin buffer board 6.10, roller connecting piece 6.12 passes through
Roller support conjunction 6.9 is fixedly connected in frame, is rotated by right angle servomotor 6.13, roller connecting piece 6.12
Draw-in groove can block every time a bobbin, and lamp bracket gripper shoe 6.4, lamp are provided with methods, rack on the left and right sides of roller connecting piece 6.12
Light source is installed, light source is opened after electricity on tube sorting and packing machine in frame gripper shoe 6.4, has image collector directly over roller connecting piece 6.12
Put, when the bobbin in draw-in groove runs to top, can directly capture image, identification of bobbin tubes color and size are analyzed by industrial computer
Head.
As shown in Figure 5, Figure 6, managing pipe device 3 includes falling tube passage 2 7.9, first passage mouth 7.14, second channel mouth
7.15th, mini cylinder 1, miscellaneous tube passage turnover panel connector 7.3, channel separation plate 2 7.2, roller buffer board 7.5, cylinder knot
Component 7.7, reason pipe cylinder 7.8, reason pipe cylinder conjunction 7.6, the tube passage conjunction 7.4 that falls, the tube passage 3 7.10 that falls, the pipe that falls are logical
Road 4 7.11, the tube passage 5 7.12 that falls, fall tube passage 6 7.13；Reason falls pipe device 3 at the rear of roller connecting piece 6.12, its decline
Miscellaneous tube passage turnover panel is provided with directly over tube passage 2 7.9,7.15 3 passages of first passage mouth 7.14 and second channel mouth to connect
Fitting 7.3, channel separation plate 2 7.2 and roller buffer board 7.5, roller buffer board 7.5 can reduce the speed that remaining bobbin falls,
Miscellaneous tube passage turnover panel connector 7.3 and channel separation plate 2 7.2 can drive mini cylinder 1 to make miscellaneous pipe by PLC control cylinders
Passage turnover panel connector 7.3 and channel separation plate 2 7.2 or so overturn, and application cylinder pipe body falls into passage, mini cylinder 1
It is fastened in frame by cylinder conjunction 7.7, when miscellaneous tube passage turnover panel connector 7.3 overturns, falls into can variegated bobbin
Tube passage 2 7.9, when channel separation plate 2 7.2 overturns, can make bobbin fall into first passage mouth 7.14 or second channel mouth
7.15, the reasonable pipe cylinder 7.8 of first passage mouth 7.14 and the porch of second channel mouth 7.15 lower section, reason pipe cylinder 7.8 is controlled by PLC
System arranges can the concentric reducer of bobbin, and reason pipe cylinder 7.8 is fastened in frame by reason pipe cylinder conjunction 7.6, first passage
The lower section of mouth 7.14 is divided into falling tube passage 3 7.10, fall tube passage 4 7.11, and fall tube passage 3 7.10 and the tube passage 4 7.11 that falls
Specifically chosen to be controlled by the tube passage conjunction 7.4 that falls, the lower section of second channel mouth 7.15 is divided into falling tube passage 5 7.12, fall tube passage
6 7.13, fall tube passage 5 7.12 and the tube passage 6 7.13 that falls it is specifically chosen also by the tube passage conjunction control that falls, wherein
Fall tube passage 3 7.10, the tube passage 4 7.11 that falls, fall tube passage 5 7.12 and the cross arrangement of tube passage 6 7.13 that falls, space structure
It is compact.
As shown in Figure 7, Figure 8, managing pipe cylinder 7.8 includes reason pipe air cylinder support 8.1, slider bracket 8.2, thin cylinder one
8.3rd, thin cylinder bar 8.4, slide block 8.5；Reason pipe cylinder 7.8 is fixedly connected in frame by reason pipe air cylinder support 8.1, slide block
8.5 can control thin cylinder 1 by PLC drives thin cylinder bar 8.4 to realize the slide anteroposterior in slider bracket 8.2, when thin
When type cylinder rod 8.4 stretches out, beat in bobbin side, bobbin arranges to control the concentric reducer direction of bobbin.
As shown in Figure 9, Figure 10, the tube passage conjunction 7.4 that falls include mini cylinder 2 9.1, mini cylinder connection piece 9.2,
Color separation turnover panel 9.3；The tube passage conjunction 7.4 that falls can be such that bobbin stirs by color separation turnover panel 9.3 or so and fall into tube passage five
7.12 or the tube passage 6 7.13 that falls, specifically drive mini cylinder connection piece 9.2 to realize by the cylinder rod of mini cylinder 2 9.1,
Mini cylinder 2 9.1 and mini cylinder connection piece 9.2 are arranged on tube passage outside, and color separation turnover panel 9.3 is arranged on tube passage
Inner side, is fastened on mini cylinder connection piece 9.2 by structural member.
As shown in Fig. 1, Figure 11, Figure 12, pipe connecting device 4 includes passage buffer unit, closed tube case 11, longitudinally fed belt
12；Passage buffer unit falls the end of pipe device 3 positioned at reason, and end damping, buffering plate 10.3, end are installed in passage buffer unit side
Damping, buffering plate 10.3 is held to slow down bobbin falling speed and adjust bobbin falling direction, closed tube case 11 is in passage buffer unit
Lower section, position leaves that trend is consistent with bobbin from passage buffer unit, and the acceptable bobbin for leaving, closed tube case 11 is placed in longitudinal direction
On belt conveyor 12, longitudinally fed belt is controlled by three-phase Rolling motor, while longitudinally fed belt 12 can have been sent completely automatically
The closed tube case of frame, then by the upper empty van of artificial substitute；In addition, enterprise can be according to space size in factory and actual reason pipe species, to reason
The pipe machine two passage buffer units in outside and passage buffer unit track 10 are dismounted, and while reducing fuselage, switch to five
Passage or four-way tube sorting and packing machine.
One kind of the present invention can the full-automatic color separation tube sorting and packing machine of free modular, the concrete reason pipe method of tube sorting and packing machine includes following step
Suddenly：
Step one, adjusts port number：It is first slow to passage buffer unit and passage according to enterprise's place size and reason pipe species
Flushing device track 10 is dismounted, and is combined into the tube sorting and packing machine of six passages either Five-channel or four-way.
Step 2, collecting sample：Equipment before starting needs that manually the tube that go-on-go is wanted on tube sorting and packing machine is put on sample pipe support,
Use for equipment collecting sample；
Step 3, fall pipe：Bobbin is delivered into charging aperture 6.1, enters reasonable bobbin carriage, prevent bobbin from falling by hopper baffle plate 5.1
Go out, next drive hopper driven shaft 6.3 to operate by lifting motor 5.3, in operation process, lifting draw-in groove can once trigger one
Root bobbin, bobbin axis should be parallel with horizontal line；
Step 4, preliminary screen casing：Conveyer belt push pipe has one piece of feeding baffle plate 6.2, is fixedly connected by hopper rotating plate shaft 6.6
Frame, it has a diameter difference with conveyer belt top, when band yarn bobbin passes through, feeding baffle plate 6.2 can be caused to stir, and inspires big yarn
Detection means 6.16, signal is sent to PLC, and PLC control cylinders drive cylinder yarn turnover panel 6.15, make band yarn bobbin enter tube passage
5.5；
Step 5, IMAQ：Without yarn bobbin by feed bin buffer board 6.10, then a cylinder is blocked by laura structure part
Pipe is sent to top, and bobbin both sides lamp source is lighted, and by image collecting device the color of bobbin, concentric reducer are differentiated, while calculating Jing
The bobbin quantity crossed；
Step 6, reason falls to managing：Next, bobbin will fall tube passage according to different colours into difference, for not gathering sample
This variegated bobbin, is passed to tube passage two and falls into closed tube frame by miscellaneous tube passage turnover panel connector 7.3, remaining bobbin according to
Color, by PLC control passages separating plate 7.2, falls into first passage mouth 7.14 or second channel mouth 7.15, if concentric reducer is adjusted
Put, thin cylinder 1 is controlled by PLC, stretch out thin cylinder bar 8.4, band movable slider 8.5 is encountered in bobbin dropping process
Slide block 8.5, upset is turned around, and such as falls into second channel mouth, according to winder color, drives mini cylinder to connect by mini cylinder 2 9.1
Fitting 9.2, makes that the left side of color separation turnover panel 9.3 is turned over or the right side is turned over, and a left side is turned over bobbin and enters the buffer unit of tube passage five, and the right side is turned over into the pipe that falls
The buffer unit of passage six.
General principle, principal character and the advantage of the present invention has been shown and described above.The technical staff of the industry should
Understand, the present invention is not restricted to the described embodiments, the original for simply illustrating the present invention described in above-described embodiment and specification
Reason, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, these changes and improvements
Both fall within scope of the claimed invention.
Claims (4)
1. one kind can the full-automatic color separation tube sorting and packing machine of free modular, including storage pipe device (1), sorting device (2), reason fall pipe device
(3), pipe connecting device (4), four devices are sequentially connected, while being fastened in frame, by PLC the concrete dynamic of each device are controlled
Make, realize the go-on-go of bobbin；Characterized in that, storage pipe device (1) includes charging aperture (6.1), lifting motor (5.3), material
Case driven shaft (6.3), lifting draw-in groove (5.2), feeding baffle plate (6.2), big yarn detection means (6.16), cylinder yarn turnover panel (6.15)；
, installed in frame side, against charging belt, the charging belt is by being lifted for the charging aperture (6.1) for the charging aperture (6.1)
Motor (5.3) drives hopper driven shaft (6.3) operation, and lifting draw-in groove (5.2) is provided with the charging belt, described to lift card
Groove (5.2) single can trigger a bobbin, and make bobbin axis parallel to the ground, and hopper driven shaft (6.3) top is just gone up
Side be provided with feeding baffle plate (6.2), have a diameter difference with the hopper driven shaft (6.3), can make to pass through without yarn bobbin, it is described on
Material baffle plate (6.2) axle side is provided with big yarn detection means (6.16), and the driven shaft back lower place is provided with a yarn turnover panel (6.15),
The cylinder yarn turnover panel (6.15) can make band yarn bobbin fall into tube passage one (5.5) by PLC control cylinders；
The sorting device (2) including feed bin buffer board (6.10), roller connecting piece (6.12), roller support conjunction (6.9),
Right angle servomotor (6.13), lamp bracket gripper shoe (6.4)；The feed bin buffer board (6.10) is against the cylinder yarn turnover panel
(6.15) bobbin falling direction, the feed bin buffer board (6.10) is guided to be fastened on frame while, slowing down bobbin falling speed
On, feed bin buffer board (6.10) rear side is roller connecting piece (6.12), and the roller connecting piece (6.12) is by roller
Frame conjunction (6.9) is fixedly connected in frame, is rotated by right angle servomotor (6.13), the roller connecting piece
(6.12) lamp bracket gripper shoe (6.4) is installed in the frame of left and right sides top, is provided with the lamp bracket gripper shoe (6.4)
Light source, light source is opened after electricity on tube sorting and packing machine, has image collecting device directly over the roller connecting piece (6.12), can be transported in equipment
Image is directly captured in row, identification of bobbin tubes color and concentric reducer are analyzed by industrial computer；
It is described reason fall pipe device (3) include falling tube passage two (7.9), first passage mouth (7.14), second channel mouth (7.15), fan
Your cylinder one (7.1), miscellaneous tube passage turnover panel connector (7.3), channel separation plate two (7.2), roller buffer board (7.5), cylinder
Conjunction (7.7), reason pipe cylinder (7.8), reason pipe cylinder conjunction (7.6), the tube passage conjunction (7.4) that falls, fall tube passage three
(7.10), fall tube passage four (7.11), the tube passage five (7.12) that falls, fall tube passage six (7.13)；It is described reason fall pipe device (3) exist
Roller connecting piece (6.12) rear, it is described fall tube passage two (7.9), the first passage mouth (7.14) and described second
Miscellaneous tube passage turnover panel connector (7.3), channel separation plate two (7.2) and roller are provided with directly over the passage of passway (7.15) three
Buffer board (7.5), the roller buffer board (7.5) can reduce the speed that remaining bobbin falls, the miscellaneous tube passage turnover panel connection
Part (7.3) and the channel separation plate two (7.2) drive mini cylinder one (7.1) to make the miscellaneous tube passage by PLC control cylinders
Turnover panel connector (7.3) and the channel separation plate two (7.2) Zuo You overturn, and application cylinder pipe body falls into passage, described mini
Cylinder one (7.1) is fastened in frame by cylinder conjunction (7.7), when the miscellaneous tube passage turnover panel connector (7.3) overturns,
Can make variegated bobbin fall into it is described fall tube passage two (7.9), when the channel separation plate two (7.2) overturns, fall into can bobbin
The first passage mouth (7.14) or the second channel mouth (7.15), the first passage mouth (7.14) and it is described second lead to
The reasonable pipe cylinder (7.8) in road junction (7.15) porch lower section, reason pipe cylinder (7.8) can be made the size of bobbin by PLC controls
Head is arranged, and reason pipe cylinder (7.8) is fastened in frame by managing pipe cylinder conjunction (7.6), the first passage mouth
(7.14) lower section be divided into falling tube passage three (7.10), fall tube passage four (7.11), it is described fall tube passage three (7.10) and it is described fall
The specifically chosen of tube passage four (7.11) is controlled by the tube passage conjunction (7.4) that falls, second channel mouth (7.15) lower section point
For the tube passage five (7.12) that falls, fall tube passage six (7.13), it is described fall tube passage five (7.12) and it is described fall tube passage six
(7.13) specifically chosen also by the tube passage conjunction control that falls, wherein it is described fall tube passage three (7.10), it is described fall pipe it is logical
Road four (7.11), it is described fall tube passage five (7.12) and it is described fall the cross arrangement of tube passage six (7.13), space structure is compact；
The pipe connecting device (4) includes passage buffer unit, closed tube case (11), longitudinally fed belt (12)；The passage buffering
Device manages pipe device (3) end positioned at described, and end damping, buffering plate (10.3) are installed in the passage buffer unit side, institute
Stating end damping, buffering plate (10.3) can slow down bobbin falling speed and adjust bobbin falling direction, and the closed tube case (11) exists
Passage buffer unit lower section, position leaves that trend is consistent with bobbin from the passage buffer unit, is subjected to the cylinder for leaving
Pipe, the closed tube case (11) is placed on longitudinally fed belt (12), and the longitudinally fed belt is controlled by three-phase Rolling motor,
Simultaneously the longitudinally fed belt (12) can automatically send the closed tube case for expiring frame, then by the upper empty van of artificial substitute；In addition, enterprise
Can be slow to the tube sorting and packing machine two passage buffer units in outside and the passage according to space size in factory and actual reason pipe species
Flushing device track (10) is dismounted, and while reducing fuselage, switches to Five-channel or four-way tube sorting and packing machine.
2. one kind as claimed in claim 1 can the full-automatic color separation tube sorting and packing machine of free modular, it is characterised in that the reason pipe gas
Cylinder (7.8) includes reason pipe air cylinder support (8.1), slider bracket (8.2), thin cylinder one (8.3), thin cylinder bar (8.4), cunning
Block (8.5)；Reason pipe cylinder (7.8) is fixedly connected in frame by managing pipe air cylinder support (8.1), the slide block (8.5)
By PLC control thin cylinders one (8.3) thin cylinder bar (8.4) can be driven to realize sliding before and after the slider bracket (8.2)
It is dynamic, when the thin cylinder bar (8.4) is stretched out, to beat in bobbin side, bobbin arranges to control the concentric reducer direction of bobbin.
3. one kind as claimed in claim 1 can the full-automatic color separation tube sorting and packing machine of free modular, it is characterised in that it is described fall pipe it is logical
Road conjunction (7.4) includes mini cylinder two (9.1), mini cylinder connection piece (9.2), color separation turnover panel (9.3)；It is described fall pipe it is logical
Road conjunction (7.4) can make bobbin stir by color separation turnover panel (9.3) left and right fall into it is described fall tube passage five (7.12) or institute
State tube passage six (7.13), specifically drive mini cylinder connection piece (9.2) to realize by the cylinder rod of mini cylinder two (9.1),
The mini cylinder two (9.1) and the mini cylinder connection piece (9.2) are arranged on tube passage outside, the color separation turnover panel
(9.3) it is arranged on tube passage inner side, is fastened on the mini cylinder connection piece (9.2) by structural member.
4. a kind of usage right require described in 1 it is a kind of can the full-automatic color separation tube sorting and packing machine of free modular reason pipe method, it is special
Levy and be, comprise the following steps：
Step one, adjusts port number：According to enterprise's place size and reason pipe species, first to passage buffer unit and passage buffering dress
Put track (10) to be dismounted, be combined into the tube sorting and packing machine of six passages either Five-channel or four-way；
Step 2, collecting sample：Equipment before starting needs that manually the tube that go-on-go is wanted on tube sorting and packing machine is put on sample pipe support, for setting
Standby collecting sample is used；
Step 3, fall pipe：Bobbin is delivered into charging aperture (6.1), enters reasonable bobbin carriage, prevent bobbin from falling by hopper baffle plate (5.1)
Go out, next hopper driven shaft (6.3) operating is driven by lifting motor (5.3), in operation process, lifting draw-in groove can once hook
A bobbin is played, bobbin axis should be parallel with horizontal line；
Step 4, preliminary screen casing：Conveyer belt push pipe has one piece of feeding baffle plate (6.2), is fixedly connected by hopper rotating plate shaft (6.6)
Frame, it has a diameter difference with conveyer belt top, when band yarn bobbin passes through, feeding baffle plate (6.2) can be caused to stir, and inspires big
Yarn detection means (6.16), signal is sent to PLC, and PLC control cylinders drive cylinder yarn turnover panel (6.15), make band yarn bobbin enter pipe
Passage (5.5)；
Step 5, IMAQ：Without yarn bobbin by feed bin buffer board (6.10), then a bobbin is blocked by laura structure part
Top is sent to, bobbin both sides lamp source is lighted, the color of bobbin, concentric reducer are differentiated by image collecting device, while calculate passing through
Bobbin quantity；
Step 6, reason falls to managing：Next, bobbin will fall tube passage according to different colours into difference, for non-collecting sample
Variegated bobbin, is passed to tube passage two and falls into closed tube frame by miscellaneous tube passage turnover panel connector (7.3), and remaining bobbin is according to face
Color, by PLC control passage separating plates (7.2), falls into first passage mouth (7.14) or second channel mouth (7.15), if concentric reducer
Arrange, thin cylinder one (8.3) is controlled by PLC, stretch out thin cylinder bar (8.4), band movable slider (8.5), bobbin fell
Slide block (8.5) is encountered in journey, upset is turned around, such as fall into second channel mouth, according to winder color, by the band of mini cylinder two (9.1)
Mini cylinder connection piece (9.2) is moved, makes that color separation turnover panel (9.3) left side is turned over or the right side is turned over, a left side is turned over bobbin and enters the buffering of tube passage five
Turn over into the buffer unit of tube passage six that falls on device, the right side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611024282.4A CN106670120B (en) | 2016-11-17 | 2016-11-17 | Freely combined type full-automatic color separation tube arranging machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611024282.4A CN106670120B (en) | 2016-11-17 | 2016-11-17 | Freely combined type full-automatic color separation tube arranging machine |
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| CN106670120B CN106670120B (en) | 2023-10-10 |
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| CN106670120B (en) | 2023-10-10 |
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Effective date of registration: 20230901 Address after: North of National Highway 220, Zhao Xu Xin Village, Jianglou Town, Huimin County, Binzhou City, Shandong Province, 256600 Applicant after: Huimin County Yongkang Rope Net Co.,Ltd. Address before: No. 11, the Taihu Lake Road, Tinghu District, Yancheng City, Jiangsu Province 224051 Applicant before: JIANGSU SEAHORSE TEXTILE MACHINERY Co.,Ltd. |
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