CN107413651A - A kind of Double colour double-deck spool automatic sorting collating unit - Google Patents

A kind of Double colour double-deck spool automatic sorting collating unit Download PDF

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Publication number
CN107413651A
CN107413651A CN201710754484.2A CN201710754484A CN107413651A CN 107413651 A CN107413651 A CN 107413651A CN 201710754484 A CN201710754484 A CN 201710754484A CN 107413651 A CN107413651 A CN 107413651A
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CN
China
Prior art keywords
spool
double
yarn
slideway
conveyer belt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710754484.2A
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Chinese (zh)
Other versions
CN107413651B (en
Inventor
王军
陈建兴
刘晓明
朱军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi Karma Textile Machinery Manufacturing Co Ltd
Wuxi Machinery and Electron Higher Professional and Technical School
Original Assignee
Wuxi Karma Textile Machinery Manufacturing Co Ltd
Wuxi Machinery and Electron Higher Professional and Technical School
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Application filed by Wuxi Karma Textile Machinery Manufacturing Co Ltd, Wuxi Machinery and Electron Higher Professional and Technical School filed Critical Wuxi Karma Textile Machinery Manufacturing Co Ltd
Priority to CN201710754484.2A priority Critical patent/CN107413651B/en
Publication of CN107413651A publication Critical patent/CN107413651A/en
Application granted granted Critical
Publication of CN107413651B publication Critical patent/CN107413651B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B13/00Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B13/00Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
    • B07B13/14Details or accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B13/00Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
    • B07B13/14Details or accessories
    • B07B13/18Control
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06MCOUNTING MECHANISMS; COUNTING OF OBJECTS NOT OTHERWISE PROVIDED FOR
    • G06M7/00Counting of objects carried by a conveyor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/66Disintegrating fibre-containing textile articles to obtain fibres for re-use

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
  • Branching, Merging, And Special Transfer Between Conveyors (AREA)

Abstract

A kind of Double colour double-deck spool automatic sorting collating unit, including colour esensitized equipment, conveying device and sorting equipment, described colour esensitized equipment are arranged at the bottom of lick-up machine, for the spool of different colours to be separated;Described conveying device includes the middle conveyer belt with separating plate and the conveyer belt with grab, the spool of the different colours for will fall off and is delivered to one by one in sorting equipment;Described sorting equipment senses and discharges the spool of the yarn with more than, while collects the spool of nothing left yarn.A kind of Double colour double-deck spool automatic sorting collator of the present invention is simple in construction, succinct, manual sorting's arrangement is carried out without the spool that worker drops to lick-up machine, the amount of labour of worker is significantly reduced, realizes automation, so as to reduce the cost of human resources of related textile enterprise.

Description

A kind of Double colour double-deck spool automatic sorting collating unit
Technical field
The present invention relates to technical field of textile machine, and in particular to a kind of Double colour double-deck spool automatic sorting collating unit.
Background technology
Spool is mainly used in winding yarn on the textile machines such as winder, spun yarn, and spool is usually conical structure, and spool exists On spinning frame after winding yarn, yarn is poured out by bobbin-winding machine, is then back to spinning frame winding yarn.Twined returning to spinning frame Before winding yarns, it is necessary to sorted and just can be used after making in order.It is that current China is most to carry out weaving using the spool of two kinds of colors The production form of textile enterprise, and the spool that certain proportion contains yarn of having a surplus is had in the spool to be dropped from lick-up machine.Point Picking housekeeping includes separating the spool for whetheing there is residual yarn, the spool of different colours is separated and spool thickness end is arranged into one Cause.At present, the vehicle of most textile enterprise is after dropping to conveyer belt by lick-up machine, to pass through to the spool replaced Conveyer belt is directly transported in big yarn basket, then by the spool of different colours and has the yarn of nothing left yarn by pure artificial mode Pipe is sorted and arranged, and the amount of labour is big, and efficiency is low, while adds the cost of human resources of enterprise.
The content of the invention
In view of the shortcomings of the prior art, the Double colour double-deck spool that spool is arranged the invention provides a kind of automatic sorting divides automatically Pick collating unit.
The present invention solve the technical scheme that uses of above-mentioned technical problem for:A kind of Double colour double-deck spool automatic sorting arranges dress Put, it is characterised in that:Including colour esensitized equipment, conveying device and sorting equipment, described colour esensitized equipment is arranged at lick-up machine Bottom, including main skid and color separation dividing plate, for by the spool separation of different colours;Described conveying device includes Intermediate Gray There are the conveyer belt of separating plate and the conveyer belt with grab, the spool of the different colours for will fall off is delivered to sorting dress one by one In putting;Described sorting equipment includes entrance, the first slideway, the second slideway and collection device, entrance and conveyer belt end on, For the spool of different colours to be delivered into the first slideway and the second slideway respectively, it is provided with the middle part of the first slideway and the second slideway The sensing shedding motion that can be opened and closed downwards, for sensing and discharging the spool of yarn more than band, the first slideway and the second ways-end with Collection device docks, for collecting the spool of nothing left yarn.
Further, described main skid and color separation dividing plate are arranged at the top of conveyer belt and are connected with falling a barrel machine automatically, The center of color separation dividing plate is corresponding with bottom separating plate, and the both sides of conveyer belt are fallen into for the spool of different colours to be individually insulated, And isolated by the separating plate in the middle part of conveyer belt.
Further, described conveyer belt connection corresponding with conveyer belt, for the spool of different colours to be respectively sent to First slideway and the second slideway.
Further, described sensing shedding motion includes sensing hairbrush, travel switch, baffle plate, cylinder and control device, Sensing hairbrush is arranged at the front portion of baffle plate, and for sensing and discharging the spool of the yarn with more than, the spool of yarn slides in slideway with more than Frictional force touch inducing hairbrush is utilized at hairbrush, triggers travel switch, cylinder moving is opened yarn spool more than baffle plate discharge band, control Device control cylinder moving processed closes baffle plate.
Further, described collection device is the double-layer rotary disc with multiple yarn baskets, and yarn basket is equidistantly positioned in rotating disk On, every layer of rotating disk is correspondingly arranged a stepper motor that driving is controlled by control device, makes a yarn basket on every layer of rotating disk right Connect ways-end.
Further, the first described slideway and the second ways-end are provided with raster count device, and yarn is fallen into for measuring The continuous data of collection is simultaneously transferred to control device by spool quantity in basket, and control device control driving stepper motor rotating disk makes Different yarn basket docking ways-ends, prevents from overflowing full of spool in yarn basket, when the spool time control for falling into setting quantity in yarn basket Device processed, which sends instruction control driving stepper motor one angle set of turntable rotation, makes another yarn basket docking slideway end End.
Further, described sensing shedding motion also includes position sensor, for gathering the closure signal of baffle plate simultaneously Control device is passed to, is reopened when baffle plate can not close timed unit control cylinder moving, closed baffle plate.
Further, space separating board is provided among described yarn basket, for block, adjustment spool direction, realizes and slide Spool neatly discharged in yarn basket.
Described automatic sorting device is provided with the indicator lamp being connected with control device, when turntable rotation angle was close to one week When, i.e., when turntable rotation is to last vacant yarn basket and when thinking highly of New count by raster count, control device control instruction Lamp flashes, and reminds people to change the yarn basket on rotating disk.Above-described control device is PLC.
A kind of Double colour double-deck spool automatic sorting collator of the present invention is simple in construction, succinct, without worker to automatic The spool that doffing machine drops carries out manual sorting's arrangement, significantly reduces the amount of labour of worker, realizes automation, so as to reduce The cost of human resources of related textile enterprise.The structure of mechanical part is devised using relevant knowledges such as mechanics, theories of mechanics, Utilize PLC technology, sensing detection Technology design related hardware, software control system.The model machine of apparatus of the present invention has been at present Production, installation, debugging finish, and disclosure satisfy that the production requirement of related textile enterprise.The advantages of apparatus of the present invention:
1. dividing plate color separation, the conveyer belt with snap fit:The spool of two kinds of colors is distinguished by the diverse location of mobile active clapboard Slip into different delivery tracks.Spool is transported in specified slideway using the conveyer belt with snap fit, prevents multiple spools very Fallen in the close period and have remaining yarn and nothing left yarn spool while situation about falling into baffle plate, cause sorting to fail;
2. there is yarn without yarn automatic sorting:Using the spool friction hairbrush triggering travel switch for yarn of having a surplus, make cylinder moving, realize and live The open and close of dynamic baffle plate.Meanwhile devise spool anti-sticking dead program.When the spool for yarn of having a surplus is stuck on baffle plate accidentally, sensor Signal can be gathered, and baffle plate reopened, closed by PLC, ensure that the reliability of present apparatus work;
3. double-layer rotary disc formula auto arrangement is cased:Counted using raster count device, when setting value is reached, controlled using PLC Device Driving Stepping Motor processed rotates an appropriate angle.Indicator lamp can light before the yarn basket on rotating disk all fills spool, Worker is reminded to change yarn basket.
By initial estimate, the device using the present invention is meeting spool sorting arrangement requirement, is improving the same of production efficiency When, every 3 equipment can save one manually, greatly reduce the production cost of related textile enterprise, it is competing to improve its market Strive power.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the control principle drawing of the present invention;
Fig. 3 is colour esensitized equipment structural representation of the present invention;
Fig. 4 is yarn basket structure schematic diagram.
Embodiment
The present invention is described further below in conjunction with the accompanying drawings.
A kind of Double colour double-deck spool automatic sorting collating unit as shown in Figure 1, 2, including colour esensitized equipment 1, conveying device 2 With sorting equipment 3, as shown in figure 3, described colour esensitized equipment 1 is arranged at the bottom of lick-up machine, including main skid 11 and point Color dividing plate 12, for the spool of different colours to be separated;Described conveying device includes the middle conveyer belt for carrying separating plate 23 21 and the conveyer belt 22 with grab, the spool of the different colours for will fall off be delivered to one by one in sorting equipment 3;Described Sorting equipment 3 includes entrance 31, the first slideway 32, the second slideway 33 and collection device 34, entrance 31 and the end pair of conveyer belt 22 Connect, for the spool of different colours to be delivered into the first slideway 32 and the second slideway 33, the first slideway 32 and the second slideway respectively 33 middle parts are provided with the sensing shedding motion 35 that can be opened and closed downwards, for sensing and discharging the spool of the yarn with more than, the first slideway 32 Docked with the end of the second slideway 33 with collection device 34, for collecting the spool of nothing left yarn.
Further, described main skid 11 and color separation dividing plate 12 are arranged at the top of conveyer belt and with falling automatically under barrel machine Portion connects, and the center of color separation dividing plate 12 is corresponding with bottom separating plate 23, due to falling the spool to get off on barrel machine automatically certain It is same color in period, so the diverse location of color separation dividing plate 12 is that manually adjusting position is realized, it is described Main skid 11 and color separation dividing plate 12 are used to for the spool of different colours to be individually insulated the both sides for falling into conveyer belt 21, and by conveyer belt The separating plate 23 at middle part is isolated, and the spool on the both sides of conveyer belt 21 is respectively sent to the first slideway 32 by conveyer belt 21 and conveyer belt 22 With the second slideway 33.
Further, described conveyer belt 22 connection corresponding with conveyer belt 21, for the spool of different colours to be passed respectively Deliver to the first slideway 32 and the second slideway 33.
Further, described sensing shedding motion 35 is including sensing hairbrush 351, travel switch, baffle plate 352, cylinder Moving cylinder bar and control device, sensing hairbrush 351 is arranged at the front portion of baffle plate 352, for sensing and discharging the yarn of the yarn with more than Pipe, the spool of yarn slides in slideway with more than utilizes frictional force touch inducing hairbrush 351 at hairbrush, trigger travel switch, make gas Yarn spool more than the discharge band of baffle plate 352 is opened in cylinder motion, and control device control cylinder moving closes baffle plate 352.
Further, described collection device 34 is the double-layer rotary disc 342 with multiple yarn baskets 341, and yarn basket 341 is equidistant It is arranged on rotating disk 342, every layer of rotating disk 342 is correspondingly arranged a stepper motor that driving is controlled by control device, makes every layer to turn A yarn basket 341 docking ways-end on disk 342.
Further, the first described slideway 32 and the end of the second slideway 33 are provided with raster count device, for measuring Enter the spool quantity in yarn basket 341 and the continuous data of collection is transferred to control device, control device control stepper motor drives Turn disk 342 makes different yarn basket dock ways-end, prevents from overflowing full of spool in yarn basket, when falling into setting in yarn basket 341 The spool timed unit of quantity send instruction control driving stepper motor rotating disk 342 rotate an angle set make it is another Individual yarn basket 341 docks ways-end.
Further, described sensing shedding motion 35 also includes position sensor, and the closure for gathering baffle plate 352 is believed Number and pass to control device, reopened when baffle plate 352 can not close timed unit control cylinder moving, closed baffle plate 352, when spool is blocked at baffle plate 352 to be closed, the signal collected is transferred to control device, control device by sensor Control cylinder moving reopens, closed baffle plate 352, ensure that the reliability of present apparatus work.
Further, as shown in figure 4, being provided with space separating board 343 among described yarn basket 341, for block, adjustment yarn Pipe direction, realize that the spool of landing neatly discharges in yarn basket 341.Placed among each yarn basket 341 according to the size of spool One block gap baffle plate 343, make spool not cross after falling into, realize neat discharge.
Described automatic sorting device is provided with the indicator lamp being connected with control device, when the anglec of rotation of rotating disk 342 approaches At one week, i.e., when rotating disk 342 is rotated to last vacant yarn basket and thinks highly of New count by raster count, control device control Indicator lamp flicker processed, reminds people to change the yarn basket 341 on rotating disk.Above-described control device is PLC.
It should be pointed out that it is described above simply farther illustrative for the purpose of the present invention, and it is nonrestrictive, for Those of ordinary skill in the art, in the case where not departing from the spirit and scope that claim is limited, can make it is many modification, Change is equivalent, but falls within protection scope of the present invention.

Claims (8)

  1. A kind of 1. Double colour double-deck spool automatic sorting collating unit, it is characterised in that:Including colour esensitized equipment, conveying device and sorting Device, described colour esensitized equipment are arranged at the bottom of lick-up machine, including main skid and color separation dividing plate, for by different colours Spool separation;Described conveying device includes the middle conveyer belt with separating plate and the conveyer belt with grab, for inciting somebody to action The spool of the different colours to drop is delivered in sorting equipment one by one;Described sorting equipment includes entrance, the first slideway, second Slideway and collection device, entrance and conveyer belt end on, for by the spool of different colours be delivered to respectively the first slideway and The sensing shedding motion that can be opened and closed downwards is provided with the middle part of second slideway, the first slideway and the second slideway, for sensing and discharging The spool of yarn more than band, the first slideway and the second ways-end dock with collection device, for collecting the spool of nothing left yarn.
  2. A kind of 2. Double colour double-deck spool automatic sorting collating unit according to claim 1, it is characterised in that:Described master Slideway and color separation dividing plate be arranged at the top of conveyer belt and with automatically fall a barrel machine be connected, for by the spool of different colours respectively every Isolate from the both sides for falling into conveyer belt, and by the separating plate in the middle part of conveyer belt.
  3. A kind of 3. Double colour double-deck spool automatic sorting collating unit according to claim 1, it is characterised in that:Described biography Send band connection corresponding with conveyer belt, for the spool of different colours to be respectively sent into the first slideway and the second slideway.
  4. A kind of 4. Double colour double-deck spool automatic sorting collating unit according to claim 1, it is characterised in that:Described sense Shedding motion is answered to include sensing hairbrush, travel switch, baffle plate, cylinder and control device, sensing hairbrush is arranged at the front portion of baffle plate, For sensing and discharging the spool of the yarn with more than, the spool of yarn slides in slideway with more than utilizes frictional force touch inducing hair at hairbrush Brush, travel switch is triggered, cylinder moving is opened yarn spool more than baffle plate discharge band, control device control cylinder moving closes baffle plate Close.
  5. A kind of 5. Double colour double-deck spool automatic sorting collating unit according to claim 1, it is characterised in that:Described receipts Packaging is set to the double-layer rotary disc with multiple yarn baskets, and every layer of rotating disk is correspondingly arranged a stepping electricity that driving is controlled by control device Machine, a yarn basket on every layer of rotating disk is set to dock ways-end.
  6. A kind of 6. Double colour double-deck spool automatic sorting collating unit according to claim 1 or 3, it is characterised in that:It is described The first slideway and the second ways-end be provided with raster count device, simultaneously will collection for measuring the spool quantity that falls into yarn basket Continuous data be transferred to control device, control device control driving stepper motor rotating disk makes different yarn baskets dock slideway end End, prevent from overflowing full of spool in yarn basket.
  7. A kind of 7. Double colour double-deck spool automatic sorting collating unit according to claim 1 or 4, it is characterised in that:It is described Sensing shedding motion also include position sensor, for gathering the closure signal of baffle plate and passing to control device, anti-backstop Plate can not close.
  8. A kind of 8. Double colour double-deck spool automatic sorting collating unit according to claim 5, it is characterised in that:Described yarn Space separating board is provided among basket, for block, adjustment spool direction, realizes that the spool of landing neatly discharges in yarn basket.
CN201710754484.2A 2017-08-29 2017-08-29 Automatic sorting and finishing device for double-colored double-layer bobbins Active CN107413651B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710754484.2A CN107413651B (en) 2017-08-29 2017-08-29 Automatic sorting and finishing device for double-colored double-layer bobbins

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Application Number Priority Date Filing Date Title
CN201710754484.2A CN107413651B (en) 2017-08-29 2017-08-29 Automatic sorting and finishing device for double-colored double-layer bobbins

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CN107413651B CN107413651B (en) 2023-10-13

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110482185A (en) * 2018-05-30 2019-11-22 广州赫伽力智能科技有限公司 Automatic color separation tube sorting and packing machine
CN111989268A (en) * 2018-04-05 2020-11-24 印刷包装国际有限责任公司 Packaging machine
CN112047014A (en) * 2020-09-16 2020-12-08 浙江工业大学之江学院 Single ordered tube discharging device of blood collection tube

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CN102502356A (en) * 2011-10-10 2012-06-20 姚业冲 Tube managing machine
CN102963708A (en) * 2012-10-12 2013-03-13 西南大学 Device for automatically sorting and managing pipes
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CN205555262U (en) * 2016-03-21 2016-09-07 无锡培力自动化设备有限公司 Simple and easy automatic tube sorting and packing machine of textile bobbin
CN206325856U (en) * 2016-12-07 2017-07-14 洛阳方智测控股份有限公司 A kind of textile bobbin on-line sorting device
CN207238503U (en) * 2017-08-29 2018-04-17 无锡机电高等职业技术学校 A kind of Double colour double-deck spool automatic sorting collating unit

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Publication number Priority date Publication date Assignee Title
CN102502356A (en) * 2011-10-10 2012-06-20 姚业冲 Tube managing machine
CN102963708A (en) * 2012-10-12 2013-03-13 西南大学 Device for automatically sorting and managing pipes
CN103818781A (en) * 2014-02-26 2014-05-28 江阴市凯业纺织机械制造有限公司 Bobbin burying machine
CN204509583U (en) * 2015-02-28 2015-07-29 佛山慈慧通达科技有限公司 A kind of full-automatic tube sorting and packing machine
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111989268A (en) * 2018-04-05 2020-11-24 印刷包装国际有限责任公司 Packaging machine
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CN110482185A (en) * 2018-05-30 2019-11-22 广州赫伽力智能科技有限公司 Automatic color separation tube sorting and packing machine
CN112047014A (en) * 2020-09-16 2020-12-08 浙江工业大学之江学院 Single ordered tube discharging device of blood collection tube
CN112047014B (en) * 2020-09-16 2021-11-02 浙江工业大学之江学院 Single ordered tube discharging device of blood collection tube

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